Ohlins SU713 Mounting Instruction

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© Öhlins Racing AB. All rights reserved. Any re-
printing or unauthorized use without the written
permission of Öhlins Racing AB is prohibited.
Printed in Sweden.
Mounting Instructions SU713_0 Issued 2007 01 10
These instructions and other documents
can be downloaded from
www.ohlins.com
Mounting Instructions
Kit Contents:
Part no. Pcs.
Shock absorber SU713 1
Bracket 20029-01 1
Screw MC6S 01046-01 2
Öhlins Sticker black 00191-13 2
Öhlins Sticker white 00191-20 2
Memo Notes Sticker 01180-01 1
Owner’s Manual 07241-02 1
Before installing this shock absorber,
check the contents of the kit listed
below. If anything is missing, please
contact your nearest Öhlins dealer.
SHOCK ABSORBER SU713
for Suzuki M1800R
Before installing this product, read the Öhlins Owner’s Manual!
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Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, Sweden.
Phone +46 8 590 025 00 Fax +46 8 590 025 80
www.ohlins.com
WITH SET-UP DATA
During storage and transportation,
especially at high ambient tempera-
ture, some of the oil and grease used
for assembling may leak and stain
the packaging. This is in no way det-
rimental to the product, wipe off the
excessive oil/grease with a cloth.
Always ensure that the basic settings made by
Öhlins are intact.
ADJUSTMENTS
1
2
3
Set-up Data
Spring preload 11 mm
Rebound damping 20 clicks
Shock absorber length 332,5
+0
mm
Stroke 47,5 mm
Spring 21016-74
Free spring length 160
+0
1
2
3
-12
-3
Spring Preload
Turn the knob on the hydraulic preload
adjuster to set the spring preload. Turn
clockwise to increase the preload, turn
counter clockwise to deacrease it.
Rebound
Turn the wheel on the piston shaft above
the end eye/bracket. Turn clockwise to
increase damping, turn counter clock-
wise to decrease.
NOTE!
When delivered the Öhlins shock absorber
is dialed to the recommended settings for
the specifi c vehicle model. If you have
changed the setting, reset according to
the following:
The adjuster has a right hand thread.
Turn the adjuster clockwise to fully
closed (pos. zero [0]). Turn counter clock-
wise to open and count the clicks until
you reach the recommended number
(see Set-up Data).
CAUTION!
Do not use force, delicate sealing surfaces
can be damaged. Handtighten only.
Length
We recommend you to adjust the length
before installing the shock absorber to
the vehicle. Use two wrenches. Hold the
upper nut with one hand and at the same
time loosen the lock nut (lower nut).
Turn the end eye/ bracket to the desired
length. Lock the lock nut.
Tightening torque: 40 Nm
WARNING!
The adjustable end eye/bracket must not be
threaded out more than that the groove is fully
visible beneath the lock nut. This is maximum
length. After adjusting, make sure that the lock
nut is tightened.
WARNING!
It is advisable to have an Öhlins dealer install the
shock absorber.
1
Put the motorcycle on a workstand so that the
rear wheel barely touches the ground.
WARNING!
Make sure the vehicle is securely supported so
that it will not tip.
2
Remove the seat.
3
Remove the side cover on the left side.
HOW TO INSTALL
4
Remove the left side engine cover.
5
Remove the skid plate under the engine.
6
Remove fi rst the rear and then the front attach-
ment of the original shock absorber. Remove
the original shock absorber downwards.
7
Install the Öhlins shock absorber, but do not
tighten yet. Make sure the shock absorber fi ll
screw is at the front and pointing up. Lead the
hose in a soft bend between the rear engine
attachment and the frame, see fi gure.
NOTE!
Make sure that all screws are tightened to the
correct torque and that nothing fouls or restricts
movement of the shock absorber when the sus-
pension is fully compressed or extended.
2
3
4
5
ll screw
NOTE!
Recommendation! Before installing the Öhlins
shock absorber:
• clean the vehicle thoroughly
• adjust the length of the shock absorber (check
the headlight angle after adjusting the length!)
7
NOTE!
Lower the motorcycle so that the shock absorber
is slightly compressed, before tightening the
screws.
8
Tighten the screws of the front and the rear
shock absorber attachments.
9
View from the left side of the vehicle
9
Guide the hose so that the preload adjuster
is located just beneath the ignition key, and
pointing to the left.
10
Attach the bracket, provided together with
screws in this kit, to the preload adjuster.
Loosen the ignition lock bracket and install the
preload adjuster bracket between the screw
head and the ignition lock bracket. Tighten the
screw.
WARNING!
Make sure that the hydraulic preload adjuster
hose runs in soft bends. Also check that it does
not come in contact with the exhaust pipe or any
sharp edges.
11
Reattach the left side engine cover.
NOTE!
Make sure that the distance between the engine
cover and the hydraulic preload adjuster is big
enough so that you can adjust the preload.
12
Reattach the skid plate, side cover and seat.
Make sure that all removed parts are installed
in the same way as they were before the instal-
lation.
engine cover
Correct installing of bracket to hydraulic
preload adjuster
10
Close-up view from the left side of
the vehicle
/