Ohlins HO809 Mounting Instruction

Ohlins
Brand
Ohlins
Model
HO809
Type
Mounting Instruction

Ohlins HO809 is a high-performance shock absorber designed to enhance the handling and comfort of your Honda CBF 600SA motorcycle. With its adjustable spring preload and rebound damping, you can tailor the suspension to suit your riding style and preferences. The shock absorber is easy to install and comes with detailed instructions to guide you through the process. Whether you're tackling winding roads or bumpy terrain, the Ohlins HO809 will provide you with a smooth and controlled ride.

Ohlins HO809 is a high-performance shock absorber designed to enhance the handling and comfort of your Honda CBF 600SA motorcycle. With its adjustable spring preload and rebound damping, you can tailor the suspension to suit your riding style and preferences. The shock absorber is easy to install and comes with detailed instructions to guide you through the process. Whether you're tackling winding roads or bumpy terrain, the Ohlins HO809 will provide you with a smooth and controlled ride.

© Öhlins Racing AB. All rights reserved.
Any reprinting or unauthorized use without the written
permission of Öhlins Racing AB is prohibited.
Printed in Sweden.
Mounting Instruction HO809 2008-05-28.
This instruction and other documents can be
downloaded from www.ohlins.com
Öhlins Racing AB, Box 722, S-194 27 Upplands Väsby, SWEDEN. Phone +46 8 590 025 00 Fax +46 8 590 025 80 www.ohlins.com
ADJUSTMENTS
Mounting Instruction
Before installing this product, read the Öhlins Owner’s Manual!
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with set-up data
Shock absorber HO809
Honda CBF 600SA 2007-2008
Kit Contents:
Art. No. Pcs
Shock absorber HO809 1
Tie-rap 00231-01 2
Sticker
“ÖHLINS”
00192-01 2
Sticker
“Memo notes”
01180-01 1
Owners manual 1
Before installing this shock absorber,
check the contents of the kit listed below.
If anything is missing, please contact your
nearest Öhlins dealer.
During storage and transportation, especially
at high ambient temperature, some of the
oil and grease used for assembling may
leak and stain the packaging. This is in no
way detrimental to the product, wipe off the
excessive oil/grease with a cloth.
Set-up data:
Shock absorber length 310 mm
Stroke 45,5 mm
Spring preload 10 mm
Spring free lenght 170 mm, 200 N/mm
Rebound adjustment 16 clicks
Rebound
damping
adjuster
Spring
preload
adjuster
Always ensure that the basic settings made by
Öhlins are intact.
1
2
1
2
Rebound
Turn the wheel on the piston shaft above
the end eye/bracket. Turn clockwise to
increase damping, turn counter clockwise
to decrease.
Spring Preload
Turn the knob on the hydraulic preload
adjuster to set the spring preload. Turn
clockwise to increase the preload, turn
counter clockwise to deacrease.
HOW TO INSTALL
1
HOW TO INSTALL
WARNING!
It is advisable to have an Öhlins dealer to install
the shock absorber. Refer to your vehicle service
manual when installing this product.
1. Put the bike on a workstand so that the rear
wheel is off the ground and so that you safely can
work on it.
WARNING!
Make sure the vehicle is securely supported so
that it will not tip.
2. Remove the seats and left side cover.
3. Remove the shock mounting bolts and remove
the standard shock absorber.
NOTE!
Before installing the Öhlins shock absorber:
• Clean the vehicle thoroughly
• Adjust the length of the shock absorber (check
the headlight angle after adjusting the length!)
4. Put the Öhlins shock absorber in place with
the preload adjuster on the right side of the bike.
5. Reinstall the shock mounting bolts.
6. Put the bike on the ground so that the rear
wheel is loaded; tighten shock bolts to the correct
torque according to the Honda specification
cards.
7. Fit the preload adjuster on the right side at the
silencer bracket according to figure.
WARNING!
Make sure that the hydraulic preload adjuster
hose runs in soft bends. Also check that it does
not come in contact with the exhaust pipe or any
sharp edges.
8. Check that all bolts are tightened and that
there are no clearance problems when the rear
suspension is fully extended or compressed.
NOTE!
Make sure that all screws are tightened to
the correct torque and that nothing fouls or
restricts movement of the shock absorber when
the suspension is being fully compressed or
extended.
Hydraulic spring
preload adjuster
ÖHLINS shock
absorber
4
7
2
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Ohlins HO809 Mounting Instruction

Ohlins
Brand
Ohlins
Model
HO809
Type
Mounting Instruction

Ohlins HO809 is a high-performance shock absorber designed to enhance the handling and comfort of your Honda CBF 600SA motorcycle. With its adjustable spring preload and rebound damping, you can tailor the suspension to suit your riding style and preferences. The shock absorber is easy to install and comes with detailed instructions to guide you through the process. Whether you're tackling winding roads or bumpy terrain, the Ohlins HO809 will provide you with a smooth and controlled ride.

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