Grizzly 13-1/4 in. Oscillating Benchtop Drill Press W1668 User manual

Type
User manual
MODEL W1668/W1848
13
1
⁄4" OSCILLATING
DRILL PRESS
Phone: (360) 734-3482 β€’ Online Technical Support: [email protected]
COPYRIGHT Β© MARCH, 2017 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
#18837MN V2.03.17
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 08/16)
W1848
W1668
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injuryβ€”including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
β€’ Lead from lead-based paints.
β€’ Crystalline silica from bricks, cement and other masonry products.
β€’ Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
SET UPELECTRICAL OPERATIONS
MAINTENANCE PARTS
ADJUSTMENTS
SAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
INTRODUCTION .....................................2
Contact Info ....................................... 2
Manual Accuracy .................................. 2
W1668 Machine Specifications ................. 3
W1848 Machine Specifications ................. 5
SAFETY ...............................................7
Standard Machinery Safety Instructions ...... 7
Additional Safety for Drill Presses ............. 9
ELECTRICAL ....................................... 10
Circuit Requirements .......................... 10
Grounding Requirements ...................... 11
Extension Cords ................................ 11
SETUP .............................................. 12
Unpacking ....................................... 12
Items Needed for Setup ....................... 12
Inventory ........................................ 13
Machine Placement ............................ 14
Cleaning Machine ............................... 14
Anchoring to Floor (W1848) .................. 15
Bench Mounting (W1668) ...................... 16
Assembly ......................................... 17
Dust Collection ................................. 23
Test Run .......................................... 24
Spindle Break-In ................................ 25
OPERATIONS....................................... 26
General .......................................... 26
Tensioning Belt ................................. 27
Tensioning Feed Shaft Spring ................. 28
Adjusting Quill Shaft Screw .................. 29
Adjusting Table Height & Tilt ................ 30
Adjusting Drilling Speed ....................... 31
Drill Press Speed Chart ........................ 32
Adjusting Depth Stop .......................... 32
Calculating Spindle Speed for Drilling ...... 33
Changing Drill/Drum ........................... 34
Using the Oscillator ............................ 35
ACCESSORIES ...................................... 37
Drill Press Accessories ......................... 37
MAINTENANCE .................................... 38
General .......................................... 38
Lubrication ...................................... 38
Table and Base .................................. 38
Sanding Sleeves ................................. 38
Tensioning/Replacing Belts ................... 38
SERVICE ............................................ 39
Troubleshooting ................................. 39
Electrical Safety Instructions ................. 41
Wiring Diagram ................................. 42
PARTS .............................................. 43
Main .............................................. 43
Labels ............................................ 46
WARRANTY ........................................ 49
Contents
-2-
Model W1668/W1848 (Mfd. Since 08/16)
INTRODUCTION
INTRODUCTION
We are proud to provide a high-quality owner’s
manual with your new machine!
We
made every effort to be exact with
the
instructions, specifications, drawings, and pho-
tographs contained inside. Sometimes we make
mistakes, but our policy of continuous improve-
ment
also means that sometimes the
machine
you receive will be slightly different than what
is shown in the manual
.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused about a procedure
,
check our website
for an updated version. W
e post current
manuals
and
manual updates for free
on our website at
www.
woodstockint.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write
down the
Manufacture Date and Serial Number
from the machine ID label (see below). Also, if
available, have a copy of your original purchase
receipt on hand. This information is required for
all Tech Support calls.
MODEL XXXX
MACHINE NAME
Motor:
Specification:
Specification:
Specification:
Specification:
Weight:
Specifications
To reduce risk of serious personal injury when using this
machine:
1. Read & understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chipsβ€”never
use to collect glass, metal, liquids, asbestos, silica,
animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from
inlet.
8. Never leave machine unattended while it is running.
9. Do not use if cord/plug becomes damagedβ€”promptly
repair and protect cord from future damage.
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Prevent unauthorized use by children or untrained users.
Date
Serial Number
Manufactured for Woodstock in Taiwan
WARNING!
Manufacture
Date
Serial Number
Manual Accuracy
We are committed to customer satisfaction. If
you have any questions or need help, use the
information below to contact us.
IMPORTANT: Before contacting, please get the
original purchase receipt, serial number, and
manufacture date of your machine. This infor-
mation is required for all Technical Support
calls and it will help us help you faster.
Woodstock International Technical Support
Phone: (360) 734-3482
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Contact Info
The W1668 is a benchtop drill press. The W1848
is a floor model drill press. With the excep-
tion of the base, column, and flange, these two
machines are exactly the same.
-3-
Model W1668/W1848 (Mfd. Since 08/16)
INTRODUCTION
Model W1668 Machine Specifications, Page 1 of 3
MODEL W1668
131/4" OSCILLATING BENCHTOP DRILL PRESS
Product Dimensions
Weight.......................................................................................................... 113 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height........................................ 15 x 24 x 38 in.
Footprint (Length x Width)......................................................................... 17‐1/2 x 11 in.
Shipping Dimensions
Carton #1
Type............................................................................................. Cardboard Box
Content................................................................................................. Machine
Weight.................................................................................................... 61 lbs.
Length x Width x Height............................................................... 25 x 16 x 10‐3/4 in.
Must Ship Upright............................................................................................ No
Carton #2
Type............................................................................................. Cardboard Box
Content..................................................................................................... Base
Weight.................................................................................................... 62 lbs.
Length x Width x Height........................................................... 32 x 18‐3/4 x 8‐1/2 in.
Must Ship Upright............................................................................................ No
Electrical
Power Requirement.................................................................... 110V, Single‐Phase, 60 Hz
Prewired Voltage................................................................................................. 110V
Full‐Load Current Rating........................................................................................... 9A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 9 ft.
Power Cord Gauge............................................................................................ 18 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 5‐15
Switch Type............................................................ Paddle Safety Switch w/Removable Key
Motors
Main
Horsepower.............................................................................................. 3/4 HP
Phase.............................................................................................. Single‐Phase
Amps........................................................................................................... 9A
Speed.................................................................................................. 1725 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ................................................................................... V‐Belt Drive
Bearings............................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type................................................................. External
W1668 Machine Specifications
-4-
Model W1668/W1848 (Mfd. Since 08/16)
INTRODUCTION
Model W1668 Machine Specifications, Page 2 of 3
Main Specifications
Operation Information
Type.................................................................................................. Oscillating
Swing................................................................................................. 13‐1/4 in.
Spindle Taper.............................................................................................. JT33
Spindle Travel........................................................................................ 3‐1/8 in.
Max. Distance From Spindle to Column........................................................... 6‐3/4 in.
Max. Distance From Spindle to Table............................................................ 17‐1/4 in.
Number of Spindle Speeds.................................................................................. 12
Range of Spindle Speeds..................................................................... 250 – 3050 RPM
Max. Head Swivel..................................................................................... 360 deg.
Drilling Capacity (Mild Steel)............................................................... 5/8 in. in Steel
Drill Chuck Type.............................................................................. JT33 Key Chuck
Drill Chuck Size..................................................................................... 1 – 16 mm
Oscillating Stroke Length.............................................................................. 3/4 in.
Spindle Information
Distance From Spindle to Base......................................................................... 24 in.
Quill Diameter........................................................................................ 1.565 in.
Table Information
Max. Table Tilt (Left/Right).......................................................................... 90 deg.
Table Swing............................................................................................ 360 deg.
Table Swivel Around Center........................................................................ 360 deg.
Table Swivel Around Column....................................................................... 360 deg.
Max. Movement of Work Table................................................................... 11‐3/4 in.
Table Diameter...................................................................................... 12‐3/8 in.
Table Thickness............................................................................................ 1 in.
Vertical Table Travel.............................................................. Crank Handle Operation
Number of T‐Slots............................................................................................. 5
T‐Slot Size............................................................................................... 5/8 in.
T‐Slot Centers.............................................................................................. 3 in.
Floor‐To‐Table Height.................................................................... 9‐1/2 – 21‐1/4 in.
Construction
Table............................................................................. Precision‐Ground Cast Iron
Column..................................................................................................... Steel
Spindle Housing....................................................................................... Cast Iron
Head.................................................................................................... Cast Iron
Base.................................................................................................... Cast Iron
Paint Type/Finish...................................................................................... Enamel
Other Related Information
Base Length.......................................................................................... 17‐1/2 in.
Base Width................................................................................................ 11 in.
Column Diameter...................................................................................... 2.79 in.
Depth Stop Type......................................................... Threaded Rod with Positive Stop
Number of Dust Ports......................................................................................... 1
Dust Port Size.............................................................................................. 2 in.
Has Work Light............................................................................................... No
-5-
Model W1668/W1848 (Mfd. Since 08/16)
INTRODUCTION
Model W1848 Machine Specifications, Page 1 of 2
MODEL W1848
131/4" OSCILLATING FLOOR DRILL PRESS
Product Dimensions
Weight.......................................................................................................... 122 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height........................................ 15 x 24 x 63 in.
Footprint (Length x Width)......................................................................... 17‐1/2 x 11 in.
Shipping Dimensions
Type.................................................................................................... Cardboard Box
Content........................................................................................................ Machine
Weight.......................................................................................................... 138 lbs.
Length x Width x Height........................................................................... 58 x 22 x 11 in.
Must Ship Upright.................................................................................................. Yes
Electrical
Power Requirement.................................................................... 110V, Single‐Phase, 60 Hz
Full‐Load Current Rating........................................................................................... 9A
Minimum Circuit Size............................................................................................. 15A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 18 AWG
Plug Included....................................................................................................... Yes
Included Plug Type............................................................................................... 5‐15
Switch Type............................................................ Paddle Safety Switch w/Removable Key
Motors
Main
Horsepower.............................................................................................. 3/4 HP
Phase.............................................................................................. Single‐Phase
Amps........................................................................................................... 9A
Speed.................................................................................................. 1725 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ................................................................................... V‐Belt Drive
Bearings............................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type.................................................................. Internal
W1848 Machine Specifications
-6-
Model W1668/W1848 (Mfd. Since 08/16)
INTRODUCTION
Model W1848 Machine Specifications, Page 2 of 2
Main Specifications
Operation Information
Type.................................................................................................. Oscillating
Swing................................................................................................. 13‐1/4 in.
Spindle Taper.............................................................................................. JT33
Spindle Travel........................................................................................ 3‐1/8 in.
Max. Distance From Spindle to Column........................................................... 6‐5/8 in.
Number of Spindle Speeds.................................................................................. 12
Range of Spindle Speeds..................................................................... 250 ‐ 3050 RPM
Max. Head Swivel..................................................................................... 360 deg.
Drilling Capacity (Mild Steel)......................................................................... 5/8 in.
Drill Chuck Type.............................................................................. JT33 Key Chuck
Drill Chuck Size................................................................................. 3/64 ‐ 5/8 in.
Oscillating Stroke Length.............................................................................. 3/4 in.
Spindle Information
Quill Diameter........................................................................................ 1.565 in.
Table Information
Max. Table Tilt (Left/Right).......................................................................... 90 deg.
Table Swivel Around Center........................................................................ 360 deg.
Table Swivel Around Column....................................................................... 360 deg.
Max. Movement of Work Table................................................................... 25‐1/4 in.
Table Diameter...................................................................................... 12‐3/8 in.
Table Thickness............................................................................................ 1 in.
Vertical Table Travel.............................................................. Crank Handle Operation
Number of T‐Slots............................................................................................. 5
T‐Slot Size............................................................................................... 1/2 in.
T‐Slot Centers.............................................................................................. 3 in.
Construction
Table............................................................................. Precision‐Ground Cast Iron
Column..................................................................................................... Steel
Spindle Housing....................................................................................... Cast Iron
Head.................................................................................................... Cast Iron
Base.................................................................................................... Cast Iron
Paint Type/Finish...................................................................................... Enamel
Other Related Information
Depth Stop Type............................................................ Threaded Rod w/Positive Stop
Number of Dust Ports......................................................................................... 1
Dust Port Size......................................................................................... 2‐1/4 in.
Has Work Light............................................................................................... No
Other
Country of Origin ............................................................................................... China
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time ................................................................. 30 Minutes
Serial Number Location .................................................................................... ID Label
ISO 9001 Factory .................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................... No
-7-
Model W1668/W1848 (Mfd. Since 08/16)
SAFETY
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the equipment or a situation that may cause
damage to the machinery.
NOTICE
SAFETY
OWNER’S MANUAL.
Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY.
Untrained operators
have a higher risk of being hurt or killed. Only
allow trained/supervised people to use this
machine. When machine is not being used,
disconnect power, remove switch keys, or
lock-out machine to prevent unauthorized
useβ€”especially around children. Make
workshop kid proof!
DANGEROUS ENVIRONMENTS.
Do not use
machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increases the risk of
accidents and injury.
MENTAL ALERTNESS REQUIRED.
Full mental
alertness is required for safe operation of
machinery. Never operate under the influence
of drugs or alcohol, when tired, or when
distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow an
electrician or qualified service personnel to
do electrical installation or repair work, and
always disconnect power before accessing or
exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making
adjustments, changing tooling, or servicing
machine. This eliminates the risk of injury
from unintended startup or contact with live
electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
Standard Machinery Safety Instructions
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident prevention mea-
suresβ€”this responsibility is ultimately up to the operator!
SAFETY
Standard Machinery Safety Instructions
-8-
Model W1668/W1848 (Mfd. Since 08/16)
SAFETY
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips, which could cause loss
of workpiece control.
HAZARDOUS
DUST. Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
HEARING PROTECTION.
Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
REMOVE ADJUSTING TOOLS.
Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys,
wrenches, or any other tools on machine.
Always verify removal before starting!
INTENDED USAGE.
Only use machine for its
intended purposeβ€”never make modifications
without prior approval from Woodstock
International. Modifying machine or using
it differently than intended will void the
warranty and may result in malfunction or
mechanical failure that leads to serious
personal injury or death!
AWKWARD POSITIONS.
Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
CHILDREN & BYSTANDERS.
Keep children and
bystanders at a safe distance from the work
area. Stop using machine if they become a
distraction.
GUARDS & COVERS.
Guards and covers reduce
accidental contact with moving parts or flying
debrisβ€”make sure they are properly installed,
undamaged, and working correctly.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
loss of control. Before starting, verify machine
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and
ensure all moving parts completely stop
before walking away. Never leave machine
running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. A
machine that is improperly maintained could
malfunction, leading to serious personal injury
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect
safe operation. Immediately repair or replace
damaged or mis-adjusted parts before
operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab
and pull the plugβ€”NOT the cord. Pulling the
cord may damage the wires inside, resulting
in a short. Do not handle cord/plug with wet
hands. Avoid cord damage by keeping it away
from heated surfaces, high traffic areas, harsh
chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the
intended operation, stop using the machine!
Contact Technical Support at (360) 734-3482.
-9-
Model W1668/W1848 (Mfd. Since 08/16)
SAFETY
Serious injury or death can occur from getting clothing, jewelry, or long hair entangled in rotating
spindle or bit/cutting tool. Contact with rotating bit/cutting tool can result in severe cuts or ampu-
tation of fingers. Flying metal chips can cause blindness or eye injuries. Broken bits/cutting tools,
unsecured workpieces, chuck keys, or other adjustment tools thrown from rotating
spindle can
strike nearby operator or bystanders with great force. To reduce the risk of these hazards, opera-
tor and bystanders MUST completely heed hazards and warnings below.
WEARING PROPER PPE
. Flying chips created by
drilling can cause eye injuries or blindness.
Always wear a face shield in addition to safety
glasses. Always keep hands and fingers away
from drill bit/cutting tool. Avoid awkward hand
positions, where a sudden slip could cause
hand to move into bit/cutting tool.
AVOIDING ENTANGLEMENT.
DO NOT wear loose
clothing, gloves, or jewelry, and tie back long
hair. Keep all guards in place and secure.
Always allow spindle to stop on its own. DO
NOT stop spindle using your hand or any other
object.
REMOVING ADJUSTMENT TOOLS
. Chuck key,
drawbar wrench, and other tools left on
machine can become deadly projectiles when
spindle is started. Remove all loose items or
tools used on spindle immediately after use.
SECURING
BIT/CUTTING TOOL. Firmly secure bit/
cutting tool so it does not fly out of spindle
during operation or startup.
SECURING TABLE AND HEADSTOCK.
To avoid
accidental contact with tool/bit, tighten all
table and headstock locks before operating
drill.
CORRECT SPINDLE SPEED.
Using wrong spindle
speed can cause bits/cutting tools to break
and strike operator or bystanders. Follow
recommended speeds and feeds for each
size/type of bit/cutting tool and workpiece
material.
WORKPIECE
PREPARATION. To avoid loss of
workpiece control, DO NOT drill material
with an uneven surface on the table, unless
a suitable support is used. To avoid impact
injuries, make sure workpiece is free of nails
or foreign objects in area to be drilled.
WORKPIECE CONTROL. An unsecured workpiece
may unexpectedly shift, spin out of control,
or be thrown if bit/cutting tool β€œgrabs” during
operation. Clamp workpiece to table or in
table-mounted vise, or brace against column
to prevent rotation. NEVER hold workpiece by
hand during operation. NEVER start machine
with bit/cutting tool touching workpiece; allow
spindle to gain full speed before drilling.
INSPECTING BIT/CUTTING TOOL. Damaged bits/
cutting tools may break apart during operation
and hit operator or bystanders. Dull bits/
cutting tools increase cutting resistance
and are more likely to grab and spin/throw
workpiece. Always inspect bits/cutting tools
for sharpness, chips, or cracks before each use.
Replace dull, chipped, or cracked bits/cutting
tools immediately.
MAINTAINING MACHINE. Keep machine in
proper working condition to help ensure that
it functions safely and all guards and other
components work as intended. Perform routine
inspections and all necessary maintenance.
Never operate machine with damaged or worn
parts that can break or result in unexpected
movement during operation.
CLEANING MACHINE SAFELY. To avoid contact
with tool/bit, never clear chips while spindle is
turning. To avoid cuts and eye injuries, DO NOT
clear chips by hand or with compressed airβ€”
use a brush or vacuum instead.
DISCONNECT POWER FIRST. To reduce risk of
electrocution or injury from unexpected
startup, make sure drill is turned OFF,
disconnected from power, and all moving parts
have come to
a complete stop before changing
bits/cutting tools or starting any inspection,
adjustment, or maintenance procedure.
Additional Safety for Drill Presses
-10-
Model W1668/W1848 (Mfd. Since 08/16)
SAFETY
ELECTRICAL
Circuit Requirements
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the full-
load current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
Circuit Requirements for 110V
This machine is prewired to operate on a power supply
circuit that has a verified ground and meets the following
requirements:
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
Full-Load Current Rating
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
Full-Load Current Rating at 110V ....................9 Amps
The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instrtucted to do so later
in this manual.
Incorrectly wiring or grounding this
machine can cause electrocution, fire,
or machine damage. To reduce this risk,
only an electrician or qualified service
personnel should do any required
electrical work on this machine.
NOTICE
The circuit requirements listed in this
manual apply to
a dedicated circuitβ€”
where only one machine will be running
at a time. If this machine will be
connected to a shared circuit where
multiple machines will be running at the
same time, consult with an electrician
to ensure that the circuit is properly
sized for safe operation.
-11-
Model W1668/W1848 (Mfd. Since 08/16)
ELECTRICAL
Grounding Requirements
This machine MUST be grounded. In the event of certain
types of
malfunctions or breakdowns, grounding provides
a path of least resistance for electric current
to travelβ€”in
order
to reduce the risk of electric shock.
Improper connection of the equipment-grounding
wire
will
increase
the risk of electric shock. The wire with green
insulation
(with/without yellow stripes) is the equipment-
grounding
wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipment-
grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel
if
you do not understand these grounding requirements,
or if
you are in doubt about whether the tool is
properly grounded.
If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
Grounding Pin
Neutral Hot
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
110V
Figure 1. NEMA 5-15 plug & receptacle.
DO NOT modify the provided plug or
use an adapter if the plug will not
fit the receptacle. Instead, have an
electrician install the proper receptacle
on a power supply circuit that meets
the requirements for this machine.
Extension Cords
We do not recommend using an extension cord with
this machine. Extension cords cause voltage drop, which
may damage electrical components and shorten motor
life. Voltage drop increases with longer extension cords
and smaller gauge sizes (higher gauge numbers indicate
smaller sizes).
Any extension cord used with this machine must contain a
ground wire, match the required
plug and receptacle, and
meet the following requirements:
Minimum Gauge Size at 110V ...................... 14 AWG
Maximum Length (Shorter is Better) ................50 ft.
For 110V Connection
This machine is equipped with a power cord with an
equipment-grounding
wire and NE M A 5-15 grounding
plug
(see figure). The plug must only be inserted into
a matching
receptacle that is properly installed and
grounded in accordance with local codes and ordinances.
-12-
Model W1668/W1848 (Mfd. Since 08/16)
SETUP
SETUP
SUFFOCATION HAZARD!
Immediately discard all
plastic bags and packing
materials to eliminate
choking/suffocation
hazards for children and
animals.
USE helpers or power
lifting equipment to lift
this machine. Otherwise,
serious personal injury
may occur.
Wear safety glasses during
entire setup process!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual
to become familiar with
the controls and opera-
tions before starting the
machine!
Description Qty
β€’ Safety Glasses for Each Person ..........................1
β€’ Degreaser or Solvent for Cleaning ................Varies
β€’ Disposable Rags for Cleaning ......................Varies
β€’ Straightedge ................................................1
β€’ Plumb Bob ..................................................1
β€’ Dust Collection System ...................................1
β€’ Dust Hose 2" ...............................................1
β€’ Hose Clamp 2" .............................................1
β€’ Phillips Head Screwdriver ................................1
β€’ Hex Wrench 16mm ........................................1
β€’ Assistant for Lifting .......................................1
Items Needed for Setup
Unpacking
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
The following items are needed, but not included, to set
up your machine.
-13-
Model W1668/W1848 (Mfd. Since 08/16)
SETUP
Box Inventory (Figures 2 & 3) Qty
A. Headstock Assembly .......................................1
B. Table .........................................................1
C. Column ......................................................1
D. Rack .........................................................1
E. Table Bracket ..............................................1
F. Rack Ring ...................................................1
G. Base ..........................................................1
H. Dust Port Halves ...........................................2
I. Depth Stop Bracket .......................................1
J. Chuck Guard Assembly ....................................1
K. Table Inserts (
5
⁄8", 1", 1
3
⁄8", 1
7
⁄8") ..................1 ea
L. Sanding Mandrel ...........................................1
M. Spindle Handles ............................................3
N. Hand Crank Handle ........................................1
O. Hand Crank .................................................1
P. Lock Handle M12-1.75 ....................................1
Q. Lock Handle M10-1.5 ......................................1
R. Belt Cover Knob ............................................1
S. Key ...........................................................1
T. Drill Chuck JT33 ...........................................1
U. Pinion Gear .................................................1
V. Spindle Sander Set D2877 (not shown) .................1
W. Motor Lock Screw M8-1.25 X 25 (not shown) .........1
Tools and Fasteners (not shown) Qty
β€”Special Wrench 25mm ..................................1
β€”Open End Wrench 13 x 14 ..............................1
β€”Hex Wrenches 3, 4, 5mm .........................1 ea.
β€”Hex Nut M8-1.25 (Mandrel) ............................1
β€”Mandrel Washers
3
⁄4" OD x
5
⁄8" ID (Mandrel) ........2
β€”Mandrel Washer
7
⁄8" OD x
3
⁄8" ID (Mandrel) .........1
β€”Mandrel Washer
5
⁄8" OD x
3
⁄8" ID (Mandrel) .........1
β€”Hex Bolts M10-1.5 x 25 (Colum/Base) ................4
β€”Phillips Head Screws M4-.7 x 22 (Dust Port) ........4
β€”Cap Screw M5-.8 x 20 (Chuck).........................1
Inventory
Figure 3. Additional W1668/W1848
inventory items.
O
P
Q
R
S
K
L
M
N
If you cannot find an item on this list, carefully
Keep machine disconnected from
power until instructed otherwise.
T
U
Figure 2. W1668/W1848 inventory.
I
B
A
H
C
D
E
F
G
J
I
-14-
Model W1668/W1848 (Mfd. Since 08/16)
SETUP
β€’ Floor & Workbench Load: Refer to
the Machine Data Sheet for weight
and footprint specifications for your
machine. Some residential floors (W1848)
and workbenches (W1668) may require
additional reinforcement to support the
machine.
β€’ Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through each machine, and space
for auxiliary stands, work tables, or other
machinery when establishing a location for
your machine. See Figure 4 for the minimum
working clearances of the Model W1668/
W1848.
INJURY HAZARD! Untrained
users can injure themselves
with this machine. Restrict
access to machine when
you are away, especially if
it is installed where chil-
dren are present.
Cleaning Machine
The table and other unpainted parts of your
machine are coated with a waxy grease that
protects them from corrosion during shipment.
Clean this grease off with a solvent cleaner or
citrus-based degreaser. DO NOT use chlorine-
based solvents such as brake parts cleaner or
acetoneβ€”if you happen to splash some onto a
painted surface, you will ruin the finish.
Machine Placement
NEVER clean with gasoline
or other petroleum-
based solvents. Most have
low flash points, which
make them extremely
flammable. A risk of
explosion and burning
exists if these products
are used. Serious personal
injury may occur if this
warning is ignored!
ALWAYS work in well-
ventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.
15"
24"
Figure 4. Working clearances.
-15-
Model W1668/W1848 (Mfd. Since 08/16)
SETUP
Anchoring to Floor (W1848)
Machine Base
Concrete
Lag Screw
Lag Shield Anchor
Flat Washer
Drilled Hole
Figure 5. Popular method for anchoring
machinery to a concrete floor.
Number of Mounting Holes .................................. 8
Diameter of Mounting Hardware .....
5
⁄16" (6) &
1
⁄2" (2)
Anchoring machinery to the floor prevents tipping or
shifting and reduces vibration that may occur during
operation, resulting in a machine that runs slightly quieter
and feels more solid.
If the machine will be installed in a commercial or
workplace setting, or if it is permanently connected
(hardwired) to the power supply, local codes may require
that it be anchored to the floor.
If not required by any local codes, fastening the machine
to the floor is an optional step. If you choose not to do
this with your machine, we recommend placing it on
machine mounts, as these provide an easy method for
leveling and they have vibration-absorbing pads.
Anchoring to Concrete Floors
Lag shield anchors with lag screws (see Figure) are a
popular way to anchor machinery to a concrete floor,
because the anchors sit flush with the floor surface,
making it easy to unbolt and move the machine later, if
needed. However, anytime local codes apply, you MUST
follow the anchoring methodology specified by the code.
-16-
Model W1668/W1848 (Mfd. Since 08/16)
SETUP
Bench Mounting (W1668)
Number of Mounting Holes .................................. 8
Diameter of Mounting Hardware .....
5
⁄16" (6) &
1
⁄2" (2)
Machine Base
Workbench
Bolt
Flat Washer
Flat Washer
Lock Washer
Hex Nut
Figure 6. Typical "Through Mount" setup.
Machine Base
Workbench
Lag Screw
Flat Washer
Figure 7. Typical "Direct Mount" setup.
The base of this machine has mounting holes that allow it
to be fastened to a workbench or other mounting surface
to prevent it from moving during operation and causing
accidental injury or damage.
The strongest mounting option is a "Through Mount" (see
example) where holes are drilled all the way through the
workbenchβ€”and hex bolts, washers, and hex nuts are
used to secure the machine in place.
Another option is a "Direct Mount" (see example) where
the machine is secured directly to the workbench with lag
screws and washers.
-17-
Model W1668/W1848 (Mfd. Since 08/16)
SETUP
Figure 8. Using holes as a drill guide.
Figure 9. Installing the dust port.
Assembly
Before beginning the assembly process, refer to
Items Needed for Setup and gather everything
you need. Ensure all parts have been properly
cleaned of the heavy-duty rust-preventative
applied at the factory, if applicable. Be sure to
complete all steps in the assembly procedure
prior to performing the Test Run.
To assemble the drill press, do these steps:
1. Position the drill press base on a flat and
stable surface.
2. Secure the base to the mounting surface
(Refer to Pages 8–9).
3. Place the column on the base, line up the
four mounting holes, and secure tightly
with the four M10-1.5 x 25 hex bolts, using
a 16mm wrench.
4. Bring the dust port halves together, align
the mounting holes on the dust port and
table, then secure with the four M4-.7 x 22
Philips head screws, as shown in Figure 9.
-18-
Model W1668/W1848 (Mfd. Since 08/16)
SETUP
7. Insert the 12mm lock handle into the table
support bracket through the blind hole,
into the threaded hole, and thread inward
three turns, as shown in Figure 10.
Figure 12. Crank and set screw positioning.
Flat on
Pinion
Crank
Handle
Handle
Figure 11. Pinion installation positioning.
Flat on Pinion
Figure 10. Loosely installing table lock lever.
12mm Lock Handle
9. Align the set screw in the crank handle
with the flat on the pinion shaft and tight-
en, as shown in Figure 12.
10. Thread the handle into the crank handle
(Figure 12).
11. If the column ring is installed on the
colum, loosen the set screw on the ring and
remove it.
8. If the pinion is not already installed, insert
it shaft-end into the hole on the side of the
table support bracket, as shown in Figure
11.
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Grizzly 13-1/4 in. Oscillating Benchtop Drill Press W1668 User manual

Type
User manual

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