Polaris FS Touring User manual

WARNING

Read, understand, and follow all of the instructions

and safety precautions in this manual and on all

product labels.

Failure to follow the safety precautions could result

in serious injury or death.

The engine exhaust from this product

contains chemicals known to the State

of California to cause cancer, birth

defects or other reproductive harm.

PROPOSITION 65

WARNING

Snowmobile engines discharge fuel

and exhaust, which contain chemicals

known to the State of California to

cause cancer and birth defects or other

reproductive harm, onto the snow on

which they operate. Keep this engine

properly tuned and avoid unnecessary

idling and spillage during fueling.

1

WELCOME

Thank you for purchasing a P olaris vehicle, and welcome to our

world-wide family of Polaris owners. We proudly produce an exciting

line of utility and recreational products.

S Snowmobiles

S All-terrain vehicles (ATVs)

S RANGER utility vehicles

S Victory motorcycles

We believe Polaris sets a standard of excellence for all utility and

recreational vehicles manufactured in the world today. Many years of

experience have gone into the engineering, design, and development of

your Polaris vehicle, making it the finest machine we’ve ever

produced.

For safe and enjoyable operation of your vehicle, be sure to follow the

instructions and recommendations in this owner’s manual. Your

manual contains instructions for minor maintenance, but information

about major repairs is outlined in the Polaris Service Manual and

should be performed only by a Factory Certified Master Service Dealer

(MSD) Technician.

Your Polaris dealer knows your vehicle best and is interested in your

total satisfaction. Be sure to return to your dealership for all of your

service needs during, and after, t he warranty period.

We also take great pride in our complete line of apparel, parts and

accessories, available through our online store at

www.purepolaris.com. Have your accessories and clothing delivered

right to your door!

2

POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris

Industries Inc.

RIDER SELECT is a trademark o f Polaris Industries Inc.

based on the latest product information at the time of publication. Due to constant

improvements in the design and quality of production components, some minor

discrepancies may result between the actual vehicle and the information presented in this

publication. Depictions and/or procedures in this publication are intended for reference

use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or

reuse of the depictions and/or procedures contained within, whether whole or in part, is

expressly prohibited.

Printed in U.S.A.

2006 FS/FST Classic/Touring & FST Switchback Owner’s Manual P/N 9919670

3

TABLE O F CONTENTS

Introduction 5...............................

This section contains helpful information for owners and drivers and

illustrates the location of important identification numbers that should

be recorded in the owner’s manual.

Safety 8.....................................

This section describes safe vehicle operation and identifies warning

decals and their locations.

Features 27..................................

This section identifies the locations of your snowmobile’s controls and

features.

The Perfect Fit 46............................

This section explains how to tailor the suspension and other features

for an optimum riding experience.

Pre-Ride Inspections 64......................

This section explains procedures that must be performed before riding.

Operation 73.................................

This section explains proper engine break-in, operation of features and

general operating procedures.

Maintenance 85..............................

This section defines your role, and your dealer’s role, in your

snowmobile’s regular maintenance.

Polaris Products 133.........................

Troubleshooting 134.........................

Warranty 141................................

Maintenance Log 149.........................

Index 152....................................

4

5

INTRODUCTION

Important Notes for Owners and Drivers

After reading this manual, store it in the snowmobile for convenient

reference. It should remain with the snowmobile when the snowmobile

is sold.

Some of the illustrations and photos used in this manual are general

representations. Your model may differ.

Follow the maintenance program outlined in this manual. Preventive

maintenance ensures that critical components of t he snowmobile are

inspected by your dealer at specific mileage i ntervals.

You and your dealer must complete the registration form included with

your snowmobile and forward it to us. This completed form is

necessary to ensure warranty coverage.

Protect and preserve your right to ride by joining your local trail riding

clubs.

6

INTRODUCTION

Preservation of the Environment

Polaris is committed to supporting an environmental education

campaign. We encourage state and provincial governments across the

snowbelt to adopt rigorous safety training programs that encourage

protection of our environment, including wildlife and vegetation.

Snowmobile clubs and other organizations are working together to

protect our environment. Please support their efforts and operate your

snowmobile with consideration for the protection and preservation of

our environment.

Noise Level

One of the most publicized issues about snowmobiles i s noise. The

Society of Automotive Engineers (SAE), the standard-setting body for

snowmobile development, recommends that snowmobiles conform to

prescribed sound levels.

Polaris snowmobiles are engineered to conform to these SAE

standards. Our muffler systems are designed to reduce noise levels and

must not be altered or removed. The sound of your snowmobile may

not be welcome t o non-snowmobilers, so you have a responsibility to

operate your snowmobile with concern for others. We do our part by

manufacturing quieter machines; we ask your help to further reduce the

impact of noise by operating your snowmobile safely and responsibly.

7

INTRODUCTION

Vehicle Identification Numbers

Record your snowmobile’s identification numbers and key number in

the spaces provided. Remove the spare key and store it in a safe place.

Your key can be duplicated only by mating a Polaris key blank with

one of your existing keys, so if both keys are lost, t he ignition switch

must be replaced.

Vehicle Model Number:

Tunnel VIN (L):

Engine Serial Number (on valve cover):

Key Number:

L

8

SAFETY

Operator Safety

The following signal words and symbols appear throughout this

manual and on your vehicle. Your safety is involved when these words

and symbols are used. Become familiar with their meanings before

reading the manual.

The safety alert symbol, on your vehicle or in this manual, alerts

you to the potential for injury.

WARNING

The safety alert warning indicates a potential hazard that may

result in serious injury or death.

CAUTION

The safety alert caution indicates a potential hazard that may

result in minor injury or damage to the vehicle.

CAUTION

A caution indicates a situation that may result in damage to the

vehicle.

NOTE:

A note will alert you to important information or instructions.

9

SAFETY

Operator Safety

Follow the recommended maintenance program outlined beginning on

page 87 of this manual to ensure that all critical components on the

snowmobile are thoroughly inspected by your dealer at specific

mileage intervals.

WARNING

Driving a snowmobile requires your full attention. DO NOT drink

alcohol or use drugs or medications before or while driving or

riding as a passenger. They will reduce your alertness and slow

your reaction time.

Snowmobiles are capable of traveling at high speeds. Use extra

caution to ensure operator safety. Make sure your snowmobile is

in excellent operating condition at all times. Always check major

and vital safety components before every ride.

All Polaris snowmobiles are designed and tested to provide safe

operation when used as directed. Failure of critical machine

components may result from operation with any modifications,

especially those that increase speed or power . DO NOT

MODIFY YOUR MACHINE. The snowmobile may become

aerodynamically unstable at speeds higher than those for which it

is designed. Loss of control may occur at higher speeds.

Modifications may also create a safety hazard and lead to bodily

injury.

The warranty on your entire machine is terminated if any

equipment has been added, or any modifications have been

made, to increase the speed or power of the snowmobile.

10

SAFETY

Operator Safety

Stay Clear of Track

Your snowmobile is propelled by a revolving track that must be

partially exposed for proper operation.

WARNING

Serious injuries may result if

hands, feet, or clothing become

entangled in the track. Be alert

when riding, and remain properly

seated to stay clear of the track.

Never hold the snowmobile up or

stand behind it while warming up

the track. A loose track or flying

debris could cause serious injury or

death. We recommend having your

dealer perform all track service and

alignment procedures.

Stay Clear of Engine

Never attempt adjustments with the engine running. Turn off the

ignition, raise the hood, make the adjustment, secure shields and

guards, secure the hood, and then restart the engine to check its

operation.

WARNING

Serious injury can occur if fingers or clothing contact the moving

parts of an engine. Always stop the engine before attempting

adjustments.

11

SAFETY

Operator Safety

Riding Position

Operating a snowmobile requires skill and balance for proper control.

Rider positions may vary with experience; but under m any conditions,

the proper position is to be seated with both feet on the running boards

and both hands on the handlebar grips for proper t hrottle, brake and

steering control.

WARNING

Improper riding position may reduce control and could result in

serious injury or death. Always ride in a position that allows for

control of your vehicle.

Survival Preparation

For your safety, always ride in a group of other snowmobilers. Always

tell someone where you’re going and how long you expect to be gone.

If it isn’t possible to ride with others, and you must travel into remote

areas, always carry survival equipment that’s appropriate to the

conditions you may encounter. Such equipment may include, but is

not limited to: extra clothing, a sleeping bag, a flashlight, food and

water, a signaling mirror, a means of building a fire, and a two-way

radio or cellular t elephone.

For added protection, carry the following items on your snowmobile at

all times:

SSpare Drive Belt SExtra Set of Spark Plugs

STow Rope SExtra Oil

SFuel Deicer SWinter Survival Kit

STrail Map SOwner’s Manual

SFirst Aid Kit STool Kit

12

SAFETY

Operator Safety

Riding Apparel

Be prepared, be warm and be

comfortable when riding. Be

aware of the weather

forecast, especially the

windchill, and dress

accordingly. See the chart

on page 22.

WARNING

Avoid wearing loose

clothing or long

scarves, which can

become entangled in

moving parts and

cause serious injury.

Always wear an

approved helmet and

eye protection.

Disabled Operators

Safe operation of this rider-active vehicle requires good judgement and

physical skills. Operators with cognitive or physical disabilities have

an increased risk of loss of control, which could result in serious injury

or death.

Cargo Overload (Touring)

Too much weight on the rear of the machine may reduce your ability to

steer. Do not exceed carrier and rack weight limits, and do not allow a

passenger to sit on the seat back or the cargo carrier.

13

SAFETY

Operator Safety

Rider Capacity

Driving 1-Up - Some Polaris snowmobiles are designed for a single

rider only. A decal on the console of these models indicates single

rider operation.

Driving 2-Up - Some Polaris snowmobiles are designed for up to two

riders. A decal on the hood of these models indicates that the vehicle

is designed for one operator and one passenger only.

WARNING

Control becomes more difficult with two people on board. More

space is required to make turns, and longer distances are needed

for stopping. Make sure the passenger remains seated behind

the driver, facing forward, with both feet placed firmly on the

running boards. Slow down and avoid “jumping” your

snowmobile.

Snowmobiles designed for two riders should never be operated with

more than two people on board. When traveling with a passenger, it’s

the driver’s responsibility to operate the snowmobile safely.

Slow down! Control becomes more difficult with two people on board.

More space is required to make turns, and longer distances are

necessary for stopping.

14

SAFETY

Operator Safety

Excessive Speed

WARNING

High speed driving, especially at night, could result in serious

injury or death. Always reduce speed when driving at night or in

inclement weather .

Always observe all state and local laws governing snowmobile

operation and speed limits. Always be alert and pay attention to the

trail ahead. Multiplying speed (MPH) by 1.5 will equal the

approximate number of feet per second your snowmobile travels. If

your speed is 40 MPH, your snowmobile is traveling about 60 feet per

second. If you look back for only two seconds, your snowmobile will

travel about 120 feet. If your speed is 60 MPH, your snowmobile will

travel about 180 feet in two seconds.

Traveling at night requires extra caution. Check headlight and taillight

to ensure proper operation, and don’t over-drive your headlight beam.

Always be able to bring your snowmobile to a stop in the distance

illuminated by the headlight.

15

SAFETY

Operator Safety

Driver Awareness

Slow down when traveling near poles,

posts, or other obstacles. Be especially

alert if you’re snowmobiling after dark.

Always be on the alert for wire fences.

Single strands are especially dangerous,

since there may be a great distance

between posts. Guy wires on utility poles

are also difficult to distinguish.

Make sure the way is clear before crossing

railroads and other roads and highways.

The noise of your snowmobile will drown

out the sound of approaching vehicles.

Look ahead, behind, and to both sides

before turning or crossing railroad tracks

or highways. Steep embankments may

also hide your view. Always leave

yourself a way out.

Variances in snow depth and/or water

currents may result in uneven ice

thickness. You m ay drown if you break

through the ice. Avoid travelling on frozen bodies of water.

When teaching inexperienced operators to ride, set up a predetermined

course for practice. Make sure they know how to drive and control the

snowmobile before allowing them to make longer trips. Teach them

proper snowmobile courtesy, and enroll them in driver’s training and

safety courses sponsored by local or state organizations.

16

SAFETY

Operator Safety

Avalanch es

Snowmobilers should always be properly

trained and equipped before traveling in

mountainous terrain:

S Take an avalanche class

S Travel with experienced people

S Travel on designated trails

S Make sure each person is equipped with

a shovel, probe and avalanche beacon.

You don’t have to be snowmobiling on a slope for an avalanche to

occur. Be aware that all of the snow is connected. You may be riding

on a flat slope or snow covered road, but if the snowpack above is

unstable enough you can trigger an avalanche on a steeper slope above

you. Always be aware of snow conditions above you as you travel in

mountainous terrain.

Before riding in mountainous terrain, call or log on to your local

avalanche advisory to get current weather and snow stability

information.

For more information about avalanche training and avalanche

conditions, contact local law enforcement in your area, or visit either

the American Avalanche Association online at

www.americanavalancheassociation.org or the U.S. Forest Service

National Avalanche Center at www.avalanche.org.

17

SAFETY

Operator Safety

Ice and Snow Build-up

WARNING

Ice and snow build-up may interfere with the steering of your

snowmobile, resulting in serious injury or death. Keep the

underhood area free of snow and ice.

Before driving, manually turn the skis to the left and right to be sure

ice and snow are not interfering with full left and right steering. If

difficulty is encountered, remove ice and snow build-up that may be

obstructing the steering linkage.

NOTE: If your snowmobile is equipped with RIDER SELECT,

perform this check in both the full up and full down steering

positions.

Driving Downhill

When riding downhill, shift your weight to the rear of the snowmobile

and reduce your speed to a minimum. Apply just enough throttle to

keep the clutch engaged, allowing the engine’s compression to help

slow the snowmobile and keep it from rolling freely downhill.

WARNING

When driving on long downhill stretches, pump the brakes.

Riding the brakes may cause the brake system to overheat,

which may result in brake failure.

Excessive or repetitive use of the brakes for high speed stops will

also cause an overheated brake system. This condition may lead

to a sudden loss of brakes and/or fire and may result in serious

injury or death.

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