Ranger design 3020-GS Installation guide

Brand
Ranger design
Model
3020-GS
Category
Wall & ceiling mounts accessories
Type
Installation guide
INSTALLATION GUIDE
3020-GS CONTOURED PARTITION
Chevrolet Express / GMC Savana ( Polycarbonate Window, Aluminum )
For full install guide visit:
https://rangerdesign.com/products/contoured-cargo-van-parti-
tion-glass-3/
For technical support, contact us at 1-800-565-5321 3020-GS Installation Guide | REV. C2 | Page 2
QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q Cordless Driver
q Cordless Impact
q Cordless Drill
q Cutter
q Mallet
q Marker
q Plusnut Tool
q R2 Square Driver Bit
q 3/8" Driver Bit
q 7/16" Socket
q 1/2" Socket
q 9/16" Wrench
q 1" Hole Saw
q 1.1 Setup....................................................................................................................................................
q 1.1.1 Unpack components; compare with the bill of materials................................................................
q 1.1.2 Verify all parts are present...............................................................................................................
q 1.1.3 Identify the assembly and installation fastener bags......................................................................
q 1.2 Partition assembly................................................................................................................................
q 1.2.1 Remove all the PVC from all the parts, then attach the upper panel to the lower panel................
q 1.2.2 Attach the edge trim on the contour of the partition......................................................................
q 1.2.3 Attach both ceiling brackets on the upper panel and
attach both wings to the upper and lower panels...........................................................................
3
3
3
4
5
5
5
6
Phase 1 - Assembly
q 2.1 Tips on how to attach a plusnut...........................................................................................................
q 2.1.1 Attach plusnut using plusnut gun....................................................................................................
q 2.1.2 Attach plusnut using 6490 plusnut tool..........................................................................................
q 2.2 Vehicle preparation..............................................................................................................................
q 2.2.1 Driver and passenger sides preparation.........................................................................................
q 2.3 Contoured partition installation............................................................................................................
q 2.3.1 Attach both wings to the van..........................................................................................................
q 2.3.2 Screw the lower panel to the van oor and attach both ceiling brackets to the van......................
q 2.3.3 Apply the warning label on the upper panel...................................................................................
7
7
7
8
8
9
9
10
11
Phase 2 - Installation
For technical support, contact us at 1-800-565-5321 3020-GS Installation Guide | REV. C2 | Page 3
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.2 Verify all parts are present.
Item No. Description Qty.
30-1310 Upper Panel w/ Window 1
30-216 Lower Panel 1
30-320 Passenger Side Wing 1
30-321 Driver Side Wing 1
30-400 Ceiling Bracket 2
30-500 Edge Trim ( QTY in Inches ) 174
94-3044 Assembly Fastener Bag 1
96-3030 Installation Fastener Bag 1
79-932 Warning label - Bilingual, partition 1
1.1.1 Unpack components; compare with the bill of materials.
30-500
30-1310
30-400
30-32030-321
30-216
For technical support, contact us at 1-800-565-5321 3020-GS Installation Guide | REV. C2 | Page 4
1.1.3 Identify the Assembly and Installation fastener bags.
Assembly Fastener Bag Hardware Assembly
Hardware AssemblyInstallation Fastener Bag
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
14×14×
14×14×
Serrated Nut
5/16"-18
ZINC
# 94-116
14×14×
Flat Washer
5/16", 7/8" OD
ZINC
# 98-116
Hex Bolt
5/16"-18 × 3/4"
GR-5 ZINC
# 90-204
14×14×
4×4×
7×7×
#92-174 Screw #10 × 3/4"
Flat Washer
1/4", 3/4" OD
ZINC
# 98-112
4×4×
Plusnut .250# 94-130
4×4×
# 98-118
Lock Washer
Regular 1/4"
ZINC
4×4×
Hex Bolt
1/4"-20 × 2"
GR-5 ZINC
# 90-130
4×4×
Spacer
0.375" ID, × 1.0" OD × 0.25" L
NYLON
# 98-157
8×8×
Screw Round Head
#10 × 3/4"
ZINC
# 92-1744×4×
4×4×
#90-130 Hex Bolt 1/4" × 2"
#98-118 Lock Washer
#98-112 Flat Washer
#98-157 Spacers ( 2 )
#94-130 Plusnut .250
#94-130 Plusnut .250
# 98-158
Retaining Washer
M16 ( 1/4")
NYLON
4×4×
Hex Screw
#14 × 1-1/4"
GR-5 ZINC
# 92-104
7×7×
#92-104 Hex Screw #14 × 1-1/4"
For technical support, contact us at 1-800-565-5321 3020-GS Installation Guide | REV. C2 | Page 5
PHASE 1 – ASSEMBLY
1.2 PARTITION ASSEMBLY
1.2.1 Remove all the PVC from all the parts, then attach the upper panel to the lower panel.
1.2.2 Attach the edge trim on the contour of the partition.
TOOLS
q Cordless Impact
q Knife
q 1/2" Socket
HARDWARE USED
6×
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
TOOLS
q Mallet
q Cutter
For technical support, contact us at 1-800-565-5321 3020-GS Installation Guide | REV. C2 | Page 6
1.2.3 • Attach both ceiling brackets on the upper panel
• Attach both wings to the upper and lower panels.
TOOLS
q Cordless Impact
q 1/2" Socket
HARDWARE USED
2×
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
HARDWARE USED
6×
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
For technical support, contact us at 1-800-565-5321 3020-GS Installation Guide | REV. C2 | Page 7
PHASE 2 – INSTALLATION
2.1 TIPS ON HOW TO ATTACH A PLUSNUT
FORWARD REVERSE
TIPS: Put the plusnut on the plusnut gun, then attach the plusnut in the hole by turning the gun forward until the
plusnut locks, then remove the gun by turning in reverse.
2.1.1 Attach the plusnut using the plusnut gun.
2.1.2 Attach the plusnut using the 6490 plusnut tool.
6490 HARDWARE USED
Flat washer 1/4"
Flat washer 1/4" BS × 3/4" OD
TOOLS
q Cordless Impact
q 7/16" Socket
q 9/16" Wrench
TIPS STEP 1:
Assemble the 6490 plusnut tool with the hardware needed,
plusnut and the 9/16" wrench as shown.
FORWARD REVERSE
TIPS STEP 2:
Attach the plusnut in the hole by turning
the bolt forward using an impact with a
7/16" socket until the plusnut locks, then
remove the bolt by turning the impact in
reverse.
NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.
For technical support, contact us at 1-800-565-5321 3020-GS Installation Guide | REV. C2 | Page 8
2.2.1 Driver and passenger sides preparation.
PHASE 2 – INSTALLATION
2.2 VEHICLE PREPARATION
TOOLS
q Marker
q 1" Hole Saw
q Cordless Drill
• Lift the partition in the van.
• Mark the 4 holes of both wings on
the plastic cover of the van.
• Pull the plastic cover to ensure that's
nothing in the way before drilling.
• Use a 1" hole saw to drill through the
plastic.
#94-130 Plusnut .250
HARDWARE USED
4×
TOOLS
q Plusnut Tool
q Cordless Drill
q 3/8" Drill Bit
• Drill 3/8" dia on van using the center of
the hole on the plastic cover as a
template.
• Attach plusnuts in the 4 holes.
For technical support, contact us at 1-800-565-5321 3020-GS Installation Guide | REV. C2 | Page 9
2.3.1 Attach both wings to the van.
PHASE 2 – INSTALLATION
2.3 CONTOURED PARTITION INSTALLATION
#90-130 Hex Bolt 1/4" × 2"
#98-118 Lock Washer
#98-112 Flat Washer
#98-157 Spacers ( 2 )
#94-130 Plusnut .250
#94-130 Plusnut .250
TOOLS
q Cordless Impact
q 7/16" Socket
HARDWARE USED
4×
For technical support, contact us at 1-800-565-5321 3020-GS Installation Guide | REV. C2 | Page 10
2.3.2 • Screw the lower panel to the van oor.
• Attach both ceiling brackets to the van.
HARDWARE USED
7×
TOOLS
q Cordless Driver
q 3/8" Driver Bit
#92-104 Hex Screw #14 × 1-1/4"
HARDWARE USED
4×
TOOLS
q Cordless Driver
q R2 Square Driver
#92-174 Screw #10 × 3/4"
NOTE: Align the screws with the plastic plugs in the van.
For technical support, contact us at 1-800-565-5321 3020-GS Installation Guide | REV. C2 | Page 11
2.3.3 Apply the warning label on the upper panel.
NOTE: Put the warning label in a place
where it’s easy to see.
79-932
For technical support, contact us at 1-800-565-5321 3020-GS Installation Guide | REV. C2 | Page 12
“Congratulations, you have successfully installed your
Contoured Partition!
Thank you for doing business with us.”
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Ranger design 3020-GS Installation guide

Brand
Ranger design
Model
3020-GS
Category
Wall & ceiling mounts accessories
Type
Installation guide
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