3. Hole
3.1 Unmachined Sensor
For use in flat cavity wall with sensor fitted at right angles
to cavity.
• Hole and thread must be free of debris and shavings
• Use checking tool Mat. No. 65000144 also to lapp
hole
Quick Start Installation
1 mm Cavity Pressure Sensor with conductive spacer sleeve
Type 6183D...N... (–2,25 pC/bar, 2 000 bar, 200 °C)
Type 6183D...L... (–2,25 pC/bar, 2 000 bar, 200 °C)
6183D_002-856e-06.20
Content
Front page: Machining the mold
1. General notes
2. Important areas of sensor hole
3. Hole
3.1 Unmachined sensor
3.2
Cavity-matched sensor
4. Cable channeling and connector
Rear page: Sensor installation, service and repair
5. Installing sensor
6. Installing cable and connector
7. Installing identification plate
8. Functional test
9. Service and repair
Foreword
Information in this document is subject to change without
notice. Kistler reserves the right to change or improve its
products and make changes in the content without obliga-
tion to notify any person or organization of such changes or
improvements.
To the extent permitted by law Kistler does not accept any
liability if this Quick Start Installation guide is not followed or
products other than those listed under Accessories are used.
© 2019 ... 2020 Kistler Group. All rights reserved. Kistler
Group products are protected by various intellectual property
rights. For more details visit www.kistler.com.
2. General notes
• Sensor diameter ø1 mm may not be machined
• Front of sensor must be clean and without notches
• Only use recommended installation accessories
1. Sensor contact surface must be flat and perpendicular
2. Hole with H7 tolerance to center sensor
3. Chamfer protects O-ring during installation
4. No centering mounting bore
5. Sharp edges reduce witness mark on part
2. Important areas of sensor hole
Note the following critical installation criteria:
• Use cleaning spray Type 1003
3.2 Cavity-matched sensor
For use in cavity with sloped, textured or free-form surface
install sensor with keyway pin Mat. No. 65001430.
3.2.1 Machining sensor front
Grind sensor front or install sensor in hole and then machine
complete cavity profile. Then remove sensor. Clean hole and
sensor.
3.1.1 Sensor with conductive spacer sleeve Type
1720A...
Electrical discharge machine (EDM), mill or precision grind H7
hole in hardened tool steel. Check centering and alignment.
• Only uncoated variants permitted
4. Cable channeling and connector
• Fixed cable reduces mounting
• Do not run cables next to hot runner cartridge
• Chamfer all sharp edges
• Cover open channels/slots
4.1 Contact element in holding plate
Adherence to the centering and position alignment (0,3
mm) to the spacer sleeve Type 1720A... in the mold insert
is required.
4.2.1 Single-wire cut and grip connector Type 1839
Machine cable channel and recess for mounting plate.
Example shown: Drilled hole.
4.2.2 Multichannel single-wire connectors
Recess for 4-channel connector Type 1722A4...
• Observe radii
• Cover open channels to prevent cable damage
Recess for 8-channel connector Type 1722A8...
Example shown: Channel
4.3 Coaxial cable
Machine cable channel and recess for mounting plate.
• Cover open channel to prevent cable damage
4.2 Single-wire cable technology
The single-wire technology uses the tool steel to ensure elec-
trical shielding of the sensor signal. Thus the wiring is routed
through drilled holes or channels.
• Single-wire cable must be completely enclosed in mold
• Single-wire cable must not be routed with power cables
M8x0,75
M8x0,75
6183D_
65001430 **
6460A1
** Verdrehsicherung optional
ung Schulter)
0,02 ... 0,04
(Spalt zwischen Sensor
max.1 **
min.19,5
6464A1
** Verdrehsicherung optional
6183D_
65001430 **
und Schulter)
min. 25,5
max. 68
0,02 ... 0,04
(Spalt zwischen Sensor
max.1 **
6183D_
6460A1
65001430 **
** Verdrehsicherung optional
max.1 **
0,02 ... 0,04
(Spalt zwischen Sensor
und Schulter)
max. 24
öffentlich
6183D
16.01.2019
100.323.461
D-00299-C1
0
Gta siehe Tabelle
Bl.
Material-Nr.
1 / 2
A4
2:1
measure. analyze. innovate.
Erstmals verwendet
Erste Proj.-Nr.
Werkstoff
Änderung Datum Massstab
Ersatz für Kopie Datum
gez.
gepr.
ges.
Zeichnungs-Nr.
Einbaubeispiele 6183D_
KIWAG-SWX_A4h / Vers. 21-Sep-2017
Ver.
Das Urheberrecht an dieser Zeichnung, die dem Empfänger
persönlich anvertraut wird, verbleibt unserer Firma.
Ohne unsere schriftliche Genehmigung darf die Zeichnung
weder kopiert noch vervielfältigt, noch an Drittpersonen
mitgeteilt oder zugänglich gemacht werden.
6183D_
** Verdrehsicherung optional
6464A1
65001430 **
und Schulter)
min. 21,8
max. 63,5
0,02 ... 0,04
(Spalt zwischen Sensor
max.1 **
1720A_
6183D_
1712C1
6460A2
und Schulter)
min.21,8
1720A1: max. 53,5
1720A2: max. 93,5
0,02 ... 0,04
(Spalt zwischen Sensor
max.1 **
* beschichtet
0
4
min.21,8
-
/0,016
0,010
-
-
1 * 0,015
2,2
0,008
-
-
1
0,008
0,002
-
-
2,5 g6
0,054
11,5 -0
0,03
*coated
*** Adjust to sensor length
** Optional keyway pin
(Gap between sensor
and shoulder)
0,05
M8x0,75
0
4,2
5,2
+
4
Kistler Group
Eulachstraße 22
8408 Winterthur, Switzerland
Tel. +41 52 224 11 11
info@kistler.com www.kistler.com
6183D_002-856e-06.20 © 2019 ... 2020 Kistler Group
5. Installing sensor
• Ensure all sensor hole and threads are clean
• Use checking tool Mat. No. 65000144
• A chamfered cable channel or cable hole prevents
damaged cables
8. Functional test
On completion of mold assembly, test sensor insulation and
sensitivity.
• Ensure that connector is dry
• Use cleaning spray Type 1003
8.1 Insulation test
Use insulation tester Type 5495 to check sensor insulation.
Resistance >1013 Ω.
8.2 Sensor functional check
Test the sensitivity of the installed sensor using Test Set Type
5495.
Approximate measured sensitivity value: –2,15 … –2,35 pC.
9. Service and repair
Piezoelectric pressure sensors are maintenance-free. Insulation
and sensitivity of the installed sensor should, however, be
checked after each molding run.
• Ensure that connector is dry
• Cover sensor hole during cleaning
• Use cleaning spray Type 1003
9.1 Insulation test
Use insulation tester Type 5495 to check sensor insulation.
Resistance >1013 Ω.
9.2 Sensor functional check
Test the sensitivity of the installed sensor using Test Set Type
5495.
Approximate measured sensitivity value: –2,15 … –2,35 pC.
9.3 Removing sensor
Push sensor out of cavity by using a flat pen or control tool
Mat. No. 65000144.
• Do not use a hammer on the sensor front
• Do not use a sharp center punch
9.4 Single-wire repair
Slightly damaged cables can be repaired using the Repair Kit
Type 1207. If single-wire cables have been severed, solder
ends, slide over Teflon tube and cover with shrink tubing.
• Do not overheat sensor and cable when using hot
air blower
9.5 Repairs at Kistler
Factory repairs at Kistler are arranged by the local sales office
Information: www.kistler.com
9.6 Disposal instructions for electrical and electronic
equipment
Do not discard old electronic instruments
in municipal trash. For disposal at end of
life, please return this product to an autho-
rized local electronic waste disposal service
or contact the nearest Kistler Instrument
sales office for return instructions.
5.1 Installing sensor with conductive spacer sleeve
Type 1720A...
Screw connect sensor into conductive spacer sleeve.
5.1.1 Machining conductive spacer sleeve
Cut conductive spacer sleeve with enough excess length
(with cutting wheel, as dry as possible). Then grind to
required dimension to guarantee a clearance of 0,02 ... 0,04
mm. Please ensure that the sensor is not damaged when
clamping it for cutting or grinding. Grind spacer sleeve at a
right angle and flush, afterwards debur it.
For multi-cavity applications each spacer sleeve should be
numbered and allocated to a sensor.
5.1.2 Mounting sensor with conductive spacer sleeve
Install sensor with spacer sleeve. Ensure a clearance of
0,02 … 0,04 mm.
Sensor may not be preloaded when assembling the mold.
• Do not preload sensor
• For multi-cavity applications each spacer sleeve
should be numbered
5.2 Installing contact element in holding plate
Pull the cable through the mounting bore and encase it with
a silicone and fluoropolymer hose on the side of the contact
element. Push crimp contact into the contact element and
fasten on holding plate with installation nut.
7. Installing identification plate
Rivet plate to side of mold or fit with four M2.5 screws.
6. Installing cable and connector
• Check again that edges of cable duct and hole are
chamfered
• Use a metal plate to cover open ducts/slots
• Attach cap and place on connector
6.1 Single-wire technology
• Single-wire cable must be completely enclosed in
the mold
• Single-wire cable may not be routed with power
cables
• Ensure that all contact surfaces and threads are clean
and dry
6.1.1 Cut & grip connection
Cut the single-wire cable to length and do not strip the
insulation. Open connector by hand, insert the single-wire
cable and close it again.
6.1.2 Installing single-wire connector
Install connector and mounting plate in recess. Attach cap
using one of the screws. Place cap on open connector.
Installation of connector Type 1839 and mounting plate
Installation of multichannel connector
Example: Type 1722...
6.2 Coaxial cable
6.2.1 Installation of coaxial connector
Install connector and mounting plate in recess. Attach cap
using one of the screws. Place cap on open connector.
Einbau 1722A_MB
Einbau 1722A_SB*
*Schneid-/Klemmtechnik
Type 1722A4__
Operating T < 120°
Type 1722A4__
Operating T < 120°
Mehrkanal-Stecker,WZ-Erken. SWire/Koax
Cadenas 1722A...
A4
0
2 / 2
1:1
measure. analyze. innovate.
Erstmals verwendet
Erste Proj.-Nr.
Werkstoff
Änderung
Datum
Massstab
Ersatz für
Kopie Datum
100011266
gez.
gepr.
ges.
20.05.2016 Len
Bsi
Len
100.257.686
Zeichnungs-Nr.
Material-Nr.
KIWAG-SWX_A4h
Ver.
Bl.
D-00212-C1
siehe Tabelle
öffentlich
Das Urheberrecht an dieser Zeichnung, die dem Empfänger
persönlich anvertraut wird, verbleibt unserer Firma.
Ohne unsere schriftliche Genehmigung darf die Zeichnung
weder kopiert noch vervielfältigt, noch an Drittpersonen
mitgeteilt oder zugänglich gemacht werden.
(Gap between sensor
and shoulder)
-
1
-
2
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