IPC Series
IPC-PT/SV15DC1-4E
Hardware Manual
CONTEC CO.,LTD.
Hardware Manual
i
Copyright
Copyright 2004 CONTEC CO., LTD. ALL RIGHTS RESERVED.
No part of this document may be copied or reproduced in any form by any means without prior written
consent of CONTEC CO., LTD.
CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this
document.
The information in this document is subject to change without notice.
All relevant issues have been considered in the preparation of this document. Should you notice an
omission or any questionable item in this document, please feel free to notify
CONTEC CO., LTD.
Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may
appear in this document or for results obtained by the user as a result of using this product.
Trademarks
MS, Microsoft and Windows are trademarks of Microsoft Corporation. Other brand and product
names are trademarks of their respective holder.
ii
Hardware Manual
Table of Contents
Copyright ................................................................................................................................................. i
Trademarks .............................................................................................................................................. i
Table of Contents.................................................................................................................................... ii
1. INTRODUCTION 1
Features.............................................................................................................................................1
Customer Support....................................................................................................................................2
Web Site............................................................................................................................................2
Limited One-Year Warranty ...................................................................................................................2
How to Obtain Service ............................................................................................................................2
Liability....................................................................................................................................................2
Safety Precautions ...................................................................................................................................3
Safety Information............................................................................................................................3
Handling Precautions .......................................................................................................................3
2. OVERVIEW 7
Specifications...........................................................................................................................................7
External Dimensions .............................................................................................................................10
3. EACH COMPONENT FUNCTION 11
Component Locations............................................................................................................................11
Serial Port Interface (COM1, COM2) ...........................................................................................12
Ethernet (UTP) ...............................................................................................................................13
PCMCIA (PCMCIA)......................................................................................................................14
USB port (USB) .............................................................................................................................14
General-purpose I/O ports (I/O) ....................................................................................................15
AC adapter jack..............................................................................................................................16
Power supply input connector........................................................................................................17
External Speaker Output Terminal (SPK).....................................................................................17
Touch Panel ....................................................................................................................................18
DIP-Switch setting .........................................................................................................................18
LED display....................................................................................................................................19
4. HARDWARE SETUP 21
Installation Requirements...............................................................................................................21
Card removal prevention fitting.....................................................................................................21
Back light exchange .......................................................................................................................22
Attaching the Fitting Used to Attach to the Main Unit.................................................................22
Removing the cover for OS operation setup DIP switch (SW2)..................................................24
AC adapter removal prevention fitting..........................................................................................24
iv
Hardware Manual
1. Introduction
Hardware Manual
1
1. Introduction
This product is a panel mount computer based on the SH-4 CPU, integrating a TFT color LCD display
with a touch screen. As the unit has assorted interfaces including the USB, PC Card, 100BASE-TX,
and RS-232C connectors, it can be used widely as a general-purpose terminal for embedded
applications.
Under Windows CE .NET 4.2 loaded from Flash ROM along with user programs, the unit is
implemented as diskless hardware without the need for a shutdown procedure.
Features
- LCD arm (VESA compliant 75mm type) available for installation
- 128MB(SDRAM) system memory standard
- 128MB of internal, erasable programmable Flash ROM available as a user area, allowing user
programs to be added and deleted.
- Equipped with serial ports (2ch), USB ports (2ch), PC card slots, 100BASE-TX, general purpose
I/O, stereo sound function as standard. Installed supporting I/F drivers as standard.
-
XIP & memory loading boot function enabling quick startup in shortest about 10 seconds.
-
Installed "CONTEC Manager" for system development support
(such as scheduling, FTP server, autorun).
1. Introduction
2
Hardware Manual
Customer Support
CONTEC provides the following support services for you to use CONTEC products more efficiently
and comfortably.
Web Site
Japanese http://www.contec.co.jp/
English http://www.contec.com/
Chinese http://www.contec.com.cn/
Latest product information
CONTEC provides up-to-date information on products.
CONTEC also provides product manuals and various technical documents in the PDF.
Free download
You can download updated driver software and differential files as well as sample programs available in
several languages.
Note! For product information
Contact your retailer if you have any technical question about a CONTEC product or need its price,
delivery time, or estimate information.
Limited One-Year Warranty
CONTEC products are warranted by CONTEC CO., LTD. to be free from defects in material and
workmanship for up to one year from the date of purchase by the original purchaser.
Repair will be free of charge only when this device is returned freight prepaid with a copy of the
original invoice and a Return Merchandise Authorization to the distributor or the CONTEC group office,
from which it was purchased.
This warranty is not applicable for scratches or normal wear, but only for the electronic circuitry and
original products. The warranty is not applicable if the device has been tampered with or damaged
through abuse, mistreatment, neglect, or unreasonable use, or if the original invoice is not included, in
which case repairs will be considered beyond the warranty policy.
How to Obtain Service
For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please
obtain a Return Merchandise Authorization number (RMA) from the CONTEC group office where you
purchased before returning any product.
* No product will be accepted by the CONTEC group without the RMA number.
Liability
The obligation of the warrantor is solely to repair or replace the product. In no event will the
warrantor be liable for any incidental or consequential damages due to such defect or consequences that
arise from inexperienced usage, misuse, or malfunction of this device.
1. Introduction
Hardware Manual
3
Safety Precautions
Understand the following definitions and precautions to use the product safely.
Safety Information
This document provides safety information using the following symbols to prevent accidents resulting
in injury or death and the destruction of equipment and resources. Understand the meanings of these
labels to operate the equipment safely.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury or in property damage.
Handling Precautions
WARNING
Indicates that are assumed to result in possible death or serious injury if they are inappropriately
handled ignoring this icon.
- Do not use this product in the presence of flammable or corrosive gases. This may lead to explosion,
fire, or damage to equipment.
- In the event of smoke, or abnormal smells or sounds, immediately turn OFF the power to this
device, disconnect the plug from the power outlet, and contact the manufacturer. Continued use
could lead to fire or electrical shock.
- Because of the danger of electrical shock or fire, do not contact this device(Other than the front
touch panel) while electrical current is present.
- Never touch this device or connectors with wet hands. This can cause electrical shock.
- Do not allow this device to come into contact with foreign substances (metal particles, flammable
substances, liquids, etc.) This can cause fire or electrical shock.
- Do not place this device in an unstable location or use incomplete mountings. This may cause the
device to fall.
- This device must be operated at the specified voltage. Use of any other voltage level may cause fire
or electrical shock.
- This device must be properly grounded.
- When attaching or removing expansion units, always be sure to unplug the power cable from the
electrical outlet.
- Users should never disassemble or modify this device, or exchange components. This can cause fire
or electrical shock. In addition, the manufacturer is unable to repair products that have been
modified by the user.
- Procedures that could result in serious injury or loss of human life should never be performed from
a touch panel. Use system design methods that can guard against input errors.
1. Introduction
4
Hardware Manual
- This product is not intended for use in aerospace, space, nuclear power, medical equipment, or other
applications that require a very high level of reliability. Do not use the product in such
applications.
- If you utilize this product in such usages where high reliability and safety are required as on the
trains, vessels, automotives or crime- or disaster-prevention devices, contact your retailer.
CAUTION
Take the following precautions when handling this product.
- Do not use or store the product in a location exposed to extremely high or low temperature or
susceptible to rapid temperature changes.
Example: - Exposure to direct sun
- In the vicinity of a heat source
- Do not use the product in extremely humid or dusty locations.
It is extremely dangerous to use the product with its interior penetrated by water or any other fluid
or conductive dust. If the product must be used in such an environment, install it on a dust-proof
control panel, for example.
- Avoid using or storing the device in locations subject to shock or vibration.
- Do not use the product in the vicinity of devices that generate strong magnetic force or noise.
Such devices will cause this device to malfunction.
- Do not use or store the product in the presence of chemicals.
- To clean the PANECON-PC, wipe it gently with a soft cloth dampened with either water or mild
detergent. Do not use chemicals or a volatile solvent, such as benzene or thinner, to prevent
pealing or discoloration of the paint.
- Do not use any sharp-pointed object such as a mechanical pencil to touch the touch panel. Doing
so may scratch the touch panel, resulting in malfunctions.
- Do not subject the touch panel to shock as doing so may break it.
- When the surface or frame of the touch panel has become dirty, wipe it with neutral detergent. Do
not wipe the touch panel with thinner, alcohol, ammonia, or a strong chlorinated solvent. Use a
protective sheet (available as an option) if the touch panel is used where it can easily collect dust
and dirt.
- It is a characteristic of analog touch panels that their resistance may vary with changes to the
ambient environment (temperature and humidity) and with their own aging, resulting in the
deviation of the detection point. If this is the case, calibrate the touch panel again to re-set
calibration data.
- Burn-in on TFT Display
"Burn-in" may occur if the same display is retained for a long time. Avoid this by periodically
switching the display so that the same display is not maintained for a long time.
* Burn-In: Phenomenon characterized by a TFT display as a result of long-time display of the
same screen where a shadow-like trace persists because electric charge remains in the
LCD element even after the patterns are changed.
1. Introduction
Hardware Manual
5
- Life expectancy of components
(1)Battery: A lithium-ion primary battery is used to back up the internal clock/calendar and CMOS
RAM. The non-energized backup time at 25°C is 10 years or more.
(2)LCD backlight: Display brightness decreases over time with use.
The operating lifetime of the backlight is 50,000 hours (the time until the
brightness is lowered to 50% of the initial value)
(3)Touch panel: The operating lifetime of the touch panel is at least 1 million touches (as tested
by mechanical touching under 300 g of force at a rate of two presses per
second).
(4)Flash memory (NFDISK): The number of times of rewriting has restriction that is more than
300,000. (When the write size is 128KB or less.)
Since CF-CARD is used for Flash memory (NFDISK), When use is
carried out for the use that rewrites frequently, be careful of the
number of times of rewriting.
Moreover, when power supply OFF is done while writing it, data in
flash memory (NFDISK) might be damaged.
* CONTEC accepts your request for replacing each consumable in the PANECON-PC as a request
for repair (at an additional cost).
- If installed horizontally (with the LCD panel face up), the unit should be used at an ambient
operating temperature of not greater than 30 degrees centigrade.
- Be sure to turn off the power before plugging or unplugging any expansion board or connector.
- CONTEC reserves the right to refuse to service a product modified by the user.
- In the event of an abnormal condition or malfunction, please consult the dealer from whom the
equipment was purchased.
- Use an AC cable that is compatible with both the rated supply voltage and the receptacle.
- To connect with peripherals, use a grounded, shielded cable.
- This product contains a lithium battery as the primary cell and a cold cathode tube for the backlight.
When disposing of the product, therefore, treat it in accordance with the disposal regulations
stipulated by your local government.
1. Introduction
6
Hardware Manual
2. Overview
Hardware Manual
7
2. Overview
Specifications
Table 2.1. Functional Specifications
Type IPC-PT/SV15DC1-4E
LCD type 6.5-inch TFT color LCD (640 x 480) LCD type
Number of colors 65536
Resolution 4096 x 4096 (emulated in 640 x 480 mode) Touch panel
Detection method Analog resistive
Type SH-4 HD6417751RBP 240MHz
Internal cache Data: 16KB, Instruction: 32KB
CPU
Clock frequency 240MHz
Flash memory
(NFDISK)
128MB
System memory 128MB SDRAM
Memory
OS loading
Flash memory
32MB
COM port RS-232C(2ch)
COM1(16550, 9-pin D-SUB)
COM2(16550, 9-pin D-SUB)
Baud rate : 50 - 115200bps
RTC Benchmarq bq3287AMT Error tolerance ± 1 minute/month
LAN 10BASE-T/100BASE-TX 1ch, NS DP83816A
PC card slots PCMCIA Type II x 2 or Type III x 1
General-purpose I/O Photocoupler insulated inputs and outputs: 4 channels each
USB 2ch (USB 1.1)
Output terminals for external
speakers
φ3.5 Stereo mini jack Full-scale output level 1.0Vrms(Typ.)
DIP-SW DIP-SW input opened to user (4 bits)
LED The same function with POWER LED (Back PowerLED: 3-color display)
USER LED (LED opened to user: 3-color display)
Back function switch Back switch input: 4 points;
Back PowerLED 3-color display
Input power supply
+12VDC
Input range: 12V±5% 2.5A(Max.)
Outside dimensions (mm) 192(W) x 65(D) x 166(H) (Internal depth)
Panel cut dimensions (mm) 138(W) x 105(H)
Weight About 1.4kg *1
*1 Does not include cables, optional accessories, and screws, etc.
2. Overview
8
Hardware Manual
Installation Environment Requirements
Table 2.2. Installation Environment Requirements
Item Specification
Ambient specifications
Operating temperature 0 - 50ºC
Storage temperature -10 - 60ºC
Operating Humidity 20 - 85%RH(no condensation)
Floating dust particles Not to be excessive
Corrosive gases None
Line noise
AC line: 2kV (Using the AC adapter IPC-ACAP12-01)
Signal line: 1kV (EN61000-4-4 Level3, IEC1000-4-4 Level 3)
Contact discharge / 4kV (EN61000-4-2 Level 2, IEC1000-4-2 Level 2)
Line-noise
resistance
Static
electricity
resistance
Atmospheric discharge / 8kV (EN61000-4-2 Level 3, IEC1000-4-2 Level 3)
Vibration
resistance
Anti-shaking
10 to 57Hz/semi-amplitude 0.15mm
One cycle (10-150-10 Hz) of 1 oct/min test at 19.6 m/s
2
(2G) between 57 an
150 Hz x 10 times in three (X/Y/Z) directions (80 minutes each)
(JIS C0040-compliant, IEC60068-2-6-compliant)
Impact resistance
Tested with 11-ms half-sine wave at 98 m/s
2
(10G) three times in each of
three (X/Y/Z) directions
(JIS C0041-compliant, IEC60068-2-27-compliant)
Ground Class D grounding (previous class 3 grounding)
Water-proof and dust-proof IP65, front (Using the bundled packing)
Power Up Specification for DC Powered Models
Time
Volt
11.4V
1 - 30mS
2. Overview
Hardware Manual
9
Display Optical Specifications
Table 2.3. IPC-PT/SV15DC1-4E
Parameter Condition Min. Typ.
φ = 180° 30deg 35deg
View angle
(Vertical)
φ = 0° 40deg 45deg
φ = +90° 45deg 50deg
View angle
(Horizontal)
CR⊇10
φ= -90°
Display.
Monochrome
45deg 50deg
Contrast Display. Monochrome 150 250
Brightness
(at center)
Display. White 250cd/m
2
300cd/m
2
Contrast ratio (CR) =
Brightness at screen center with white displayed
Brightness at screen center with black displayed
Left
(
φ
=
-
90
o
)
Z
Y
X
Top
(
φ
= 180
o
)
Right
( φ = 90
o
)
Bottom
( φ = 0
o
)
( θ = 0
o
)
Measurement direction
θ
Module
φ
Figure 2.1. Definition of viewable range
CAUTION
The above optical specification data shows optical characteristics of the liquid crystal in the display;
the data does not represent the actual view on the display or its viewing angles.
2. Overview
10
Hardware Manual
External Dimensions
140
75
27.5
75
47
65
145
138
120
150
192
SPK
FG
SW1
COM1
12VDC-IN
V+V-
PCMCIA
UTP
USB
COM2
POWE R
RST
LNK
USER
ACT
100(
A
CTIVE
A
RE
A
)
133(ACTIVE AREA)
F1 F2 F4F3
M3 TAP
17.5
13
156
13
M3 TAP
(Maximum tapping
length : 5mm)
4-M4 TAP
(Maximum tapping
length : 5mm)
Figure 2.2. External Dimensions
3. Each Component Function
Hardware Manual
11
3. Each Component Function
Component Locations
2314
ON*
F3 F4F2F1
POWER LED
CF card (NFDISK) cover
LAN
USER LED
POWER LED
RESET
USB
PCMCIA
I/O
COM2
COM1
DIP-SW(SW1)
SOUND
+12VDC power connector
DIP-SW(SW2) cover
AC adapter jack
Function switch
ACT
USER
LNK
RST
POWER
COM2
USB
UTP
PCMCIA
V- V+
12VDC-IN
COM1
SW1
FG
SPK
I/O
* Refer to the software manual for the function switches, POWER LED and USER LED.
Figure 3.1. Component Locations
3. Each Component Function
12
Hardware Manual
Table 3.1. Component Identification
Component Function
Function switch Refer to the software manual.
POWER LED Power supply ON display LED
USER LED USER LED (3-colors, opened to user)
+12VDC power connector +12V power supply input (3P phoenix contact)
AC adapter jack +12V power supply input (AC adapter: for IPC-ACAP12-01)
PCMCIA PCMCIA card slot
I/O Insulated I/O connector
SPEAKER Output terminals for external speakers
RESET Hard reset push button
USB USB port connector (2ch)
LAN Ethernet connector (RJ-45)
COM1 Serial port 1
COM2 Serial port 2
Serial Port Interface (COM1, COM2)
The PANECON-PC is equipped with two RS-232C-compliant serial port connectors (Serial Port 1:
COM1 and Serial Port : COM2).
Table 3.2. COM1/COM2 Serial Port Inter Connector
Pin no.
1
2
3
4
5
6
7
8
9
Main unit connector D-SUB 9-pin (Male)
Signal
CD
RD
TD
DTR
GND
DSR
RTS
CTS
RI
Function
Carrier detection
Received data
Transmitted data
Data terminal ready
Signal ground
Data set ready
Request to send
Clear to send
Ring indicator
Direction
In
In
Out
Out
-----
In
Out
In
In
1 5
9
6
No.4-40UNC
Inch screw
3. Each Component Function
Hardware Manual
13
Ethernet (UTP)
Table 3.3. Ethernet connector (RJ-45)
Connector type
RJ-45
Pin No.
1
2
3
4
5
6
7
8
Singal name
TD+
TD-
RX+
N.C.
N.C.
RX-
N.C.
N.C.
Function
Transmitted data (+) output
Transmitted data (-) output
Received data (+) input
Not connected
Not connected
Received data (-) input
Not connected
Not connected
18
LINK ACT
LED indicator
- LINK(Green)
Indicates the LINK status. (Comes on when the link is established.)
- ACT(Orange)
Goes on to indicate that data is being transmitted/received. (Blinking when data is
transmitted/received)
3. Each Component Function
14
Hardware Manual
PCMCIA (PCMCIA)
PCMCIA compliant card slots are provided [TYPE IIx2 (TYPE IIIx1) size].
Slot 1
Slot 2
↓
Front (LCD) side
Figure 3.2. Slot Numbers and Locations
CAUTION
A type III card should be inserted into slot 2.
Power Supply to the Card
The voltage that can be used and the current capacity of each slot are as shown below:
Table 3.4. Power Supply to the Card
Voltage Current capacity (Max.)
+5V 250mA/Slot
+3.3V 250mA/Slot
+12V Not supplied.
USB port (USB)
The PANECON-PC is equipped with USB interface 2 channels.
Table 3.5. USB connector
USB
4
1
Pin No. Signal name
1 Vcc
2 DATA+
3 DATA-
4 GND
3. Each Component Function
Hardware Manual
15
General-purpose I/O ports (I/O)
The unit has four channels of general-purpose insulated I/O port.
Refer to the bundled CD-ROM(CONTEC SDK for CE420) for programming this ports.
Table 3.6. General-purpose I/O ports connector
113
↓ Front (LCD) side
Pin No. Signal name Remarks
1 PI_PCOM General-purpose Input
plus common
2 PI(0) General-purpose Input 0
3 PI(1) General-purpose Input 1
4 PI(2) General-purpose Input 2
5 PI(3) General-purpose Input 3
6 P_PO(0) General-purpose Output 0+
7 N_PO(0) General-purpose Output 0-
8 P_PO(1) General-purpose Output 1+
9 N_PO(1) General-purpose Output 1-
10 P_PO(2) General-purpose Output 2+
11 N_PO(2) General-purpose Output 2-
12 P_PO(3) General-purpose Output 3+
13 N_PO(3) General-purpose Output 3-
Connector: MC1,5/13-GF-3,5(PHOENIX CONTACT)
Cable connector: MC1,5/13-STF-3,5(PHOENIX CONTACT)
Specifications
[Input section]
- Input specification : Photocoupler-insulated current drive input
- Input resistance : 3k
Ω
- Number of input signals : 4
- Input protection circuit : Reverse-connection protection diode
- Input response time : Within 100
μ
sec
- External circuit power supply : 12 - 24VDC(±10%)
[Output section]
- Output specification : Photocoupler-insulated open-collector output
- Output rating : 30VDC, 100mA max.
- No. of output signals : 4
- Output response time : Within 300
μ
sec
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