Krone BA Combi Pack 1250 MC Operating instructions

Type
Operating instructions

This manual is also suitable for

Round Baler
Combi Pack 1250 MultiCut (Double wrapper)
(from serial no. 570 134)
0
1
2
3
Original operating manual
150 000 045 00 en
Dear customer,
Here are the operating instructions for the KRONE product you
have purchased.
These operating instructions contain important information for
the proper use and safe operation of the machine.
If these operating instructions have for any reason become
completely or partially redundant, you can obtain replacement
operating instructions for your machine with the specification
numbers listed overleaf.
EC Declaration of Conformity
We,
hereby declare as manufacturer of the product named below, on our sole responsibility,
that the
Machine: Krone Round Baler
Type / Types: Combi-Pack 2500 Multi Cut
to which this declaration refers is in compliance with the relevant provisions of
EC Directive 2006/42/EC (Machinery) and EC Directive 2004/108/EC (EMC)
The signing Managing Director is authorised to compile the technical documents.
Spelle, 19.04.10
Dr.-Ing. Josef Horstmann
(Managing Director, Design and Development)
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10, D-48480 Spelle
Year of manufacture: Machine No.:
1
Contents
Contents
1 General Information ........................................................................... I - 1
1.1 Designated Purpose ............................................................................................... I - 1
1.2 Technical Data ........................................................................................................ I - 1
1.2.1 General Information .......................................................................................................................... I - 1
1.2.2 Manufacturer's Address .................................................................................................................... I - 1
1.2.3 Certification ....................................................................................................................................... I - 1
1.2.4 Identification ...................................................................................................................................... I - 1
1.2.5 Data Required for Inquiries and Orders ............................................................................................ I - 1
1.2.6 Designated Use ................................................................................................................................ I - 2
1.2.7 General Technical Data .................................................................................................................... I - 2
1.2.8 Combi Pack 1250 MultiCut Technical Data (all dimensions in mm) ................................................. I - 3
2 Safety ................................................................................................. II - 1
2.1 Identifying Safety Instructions in the Operating Manual ........................................ II - 1
2.2 Safety Instructions and Accident Prevention Regulations ..................................... II - 1
2.2.1 Personnel Qualification and Training ............................................................................................... II - 1
2.2.2 Failure to Follow the Safety Instructions ......................................................................................... II - 1
2.2.3 Working in a Safety Conscious Manner .......................................................................................... II - 1
2.2.4 Safety Instructions and Accident Prevention Regulations ............................................................... II - 2
2.2.5 Trailer Implements ........................................................................................................................... II - 3
2.2.6 Power Take-Off Operation ............................................................................................................... II - 3
2.2.7 Hydraulic System ............................................................................................................................ II - 3
2.2.8 Tyres ................................................................................................................................................ II - 4
2.2.9 Maintenance ..................................................................................................................................... II - 4
2.2.10 Unauthorized Modification and Manufacture of Replacement Parts ................................................ II - 4
2.2.11 Prohibited Modes of Operation ........................................................................................................ II - 4
2.3 Introduction ........................................................................................................... II - 5
2.3.1 Location of Safety Decals on the Machine ...................................................................................... II - 5
2.3.2 Location of General Information Labels on the Machine ................................................................. II - 8
2.3.3 Safety equipment ........................................................................................................................... II - 10
3 Before and After Use ....................................................................... III - 1
3.1 Commissioning ..................................................................................................... III - 1
3.2 Hitching ................................................................................................................. III - 2
3.3 Road Driving ......................................................................................................... III - 5
3.4 Unhitching ............................................................................................................. III - 7
3.4.1 Parking Brake (optional) ................................................................................................................. III - 7
4 Use .................................................................................................... IV - 1
4.1 Adjustments Before Starting Work ....................................................................... IV - 1
4.2 Forward Speed and PTO Speed .......................................................................... IV - 2
4.3 Filling the Bale Chamber ...................................................................................... IV - 2
4.4 Bale binding, wrapping and ejecting ..................................................................... IV - 3
4.5 Shut-off for Lever Change Gearbox ..................................................................... IV - 4
4.6 Drive Chain for Pick-up with Shearing Bolt ........................................................... IV - 4
4.7 Splashguard ......................................................................................................... IV - 5
4.8 Swing Table .......................................................................................................... IV - 5
5 Basic Setting and Operation ............................................................V - 1
5.1 Pick-up .................................................................................................................. V - 1
5.2 Baffle Plate ............................................................................................................ V - 2
5.2.1 Roll-type crop guard ........................................................................................................................ V - 2
2
Contents
5.3 Cutting System ...................................................................................................... V - 3
5.3.1 Special Safety Instructions .............................................................................................................. V - 3
5.3.2 General Information ......................................................................................................................... V - 3
5.3.3 Adjusting the Cutting Length ............................................................................................................ V - 3
5.3.5 Adjusting the Blade Safety Mechanism ........................................................................................... V - 5
5.3.4 Blade Zero Switch ............................................................................................................................ V - 5
5.3.6 Setting Blade Control Shaft .............................................................................................................. V - 6
5.3.7 Clogs in the Cutting System ............................................................................................................ V - 7
5.3.8 Replacing Blades ............................................................................................................................. V - 8
5.4 Net wrapping ....................................................................................................... V - 10
5.4.1 Special Safety Instructions ............................................................................................................ V - 10
5.4.3 General Information ....................................................................................................................... V - 10
5.4.2 Components ................................................................................................................................... V - 10
5.4.4 Inserting the Netting Roll ............................................................................................................... V - 11
5.4.6 Net Stretcher Bar ........................................................................................................................... V - 14
5.5.3 General Information ....................................................................................................................... V - 15
5.5.2 Components ................................................................................................................................... V - 15
5.5 Combined Twine Wrapping ................................................................................. V - 15
5.5.1 Special Safety Instructions ............................................................................................................ V - 15
5.5.4 Inserting the Twine ........................................................................................................................ V - 16
5.5.5 Setting the Twine Limiter ............................................................................................................... V - 19
5.5.6 Setting the Twine Brake ................................................................................................................. V - 19
5.5.9 Selecting the Type of Binding ........................................................................................................ V - 21
5.5.8 Adjusting the Sensor ...................................................................................................................... V - 21
5.5.7 Adjusting the Pressure Roller ........................................................................................................ V - 21
5.6 Central Chain Lubrication Device ........................................................................ V - 22
5.7 Bale Wrapper ...................................................................................................... V - 24
5.7.1 Special Safety Instructions ............................................................................................................ V - 24
5.7.2 Components ................................................................................................................................... V - 24
5.7.3 General Information ....................................................................................................................... V - 25
5.7.4 Inserting the Foil ............................................................................................................................V - 26
5.7.5 Adjusting the sheet brake .............................................................................................................. V - 29
5.7.6 Adjusting the Degree of Prestretching ........................................................................................... V - 31
5.7.7 Cutting System .............................................................................................................................. V - 31
5.7.8 Gear on Swing Table ..................................................................................................................... V - 32
6 Comfort Controls ............................................................................. VI - 1
6.1 General Information .............................................................................................VI - 1
6.2 Mounting............................................................................................................... VI - 2
6.3 Control Box........................................................................................................... VI - 3
6.4 Ready Status ........................................................................................................ VI - 4
6.5 Basic Settings .......................................................................................................VI - 7
6.5.1 Basic Settings for the Baler ............................................................................................................VI - 8
6.5.2 Basic Setting for the Wrapper ....................................................................................................... VI - 15
6.6 Operation............................................................................................................ VI - 21
6.7 Wrapper Malfunction .......................................................................................... VI - 26
6.8 Error Messages .................................................................................................. VI - 27
6.9 Alarm Messages................................................................................................. VI - 28
6.10 Manual Operation .............................................................................................. VI - 33
7 Maintenance .................................................................................... VII - 1
7.1 Settings ............................................................................................................... VII - 1
7.1.1 Special Safety Instructions ............................................................................................................VII - 1
7.1.2 Adjusting the Tailgate Lock ............................................................................................................VII - 1
3
Contents
7.1.3 Net Wrapping System ....................................................................................................................VII - 4
7.1.4 Adjusting the Scraper Bar In Relation to the Upper Spiral Roller .................................................VII - 4
7.2 Adjusting the Sensors.......................................................................................... VII - 5
7.2.1 Twine Mechanism Sensor ..............................................................................................................VII - 5
7.2.2 Wrapping Mechanism Sensor ........................................................................................................VII - 5
7.2.3 Tailgate Sensor I ............................................................................................................................VII - 6
7.2.4 Sensor for the Cutting System Blades ..........................................................................................VII - 6
7.2.5 Tailgate Sensor II
(Tailgate completely open) ............................................................................................................VII - 7
7.2.6 Bale Jack Sensor ...........................................................................................................................VII - 7
7.2.7 Swinging Table Sensor ..................................................................................................................VII - 8
7.2.8 Rotation Sensors on the Swinging Table .......................................................................................VII - 9
7.2.9 Rpm Sensor ...................................................................................................................................VII - 9
7.2.10 Sensor for the retaining arm right / left ..........................................................................................VII - 9
7.2.11 Sensors on the Wrapping Arm ..................................................................................................... VII - 10
7.2.12 Guard Bar .................................................................................................................................... VII - 11
7.3 Maintenance ...................................................................................................... VII - 12
7.3.1 Special Safety Instructions ..........................................................................................................VII - 12
7.3.2 General Information ..................................................................................................................... VII - 12
7.3.3 Tyres ............................................................................................................................................ VII - 16
7.3.4 Drawbar ....................................................................................................................................... VII - 16
7.3.5 Required Quantities and Lubricant Designations for Gearboxes .................................................VII - 17
7.3.6 Oil level check and oil change intervals (gearboxes) .................................................................. VII - 17
7.3.7 Main Drive Gear Box ...................................................................................................................VII - 17
7.3.8 Gearbox on the wrapping arm ...................................................................................................... VII - 18
7.4 Drive Chains ......................................................................................................VII - 18
7.4.1 Special Safety Instructions ..........................................................................................................VII - 18
7.4.2 General Information ..................................................................................................................... VII - 18
7.4.3 Setting Drive Chain Tension ........................................................................................................ VII - 19
7.5 Hydraulic System............................................................................................... VII - 21
7.5.1 Special Safety Instructions ..........................................................................................................VII - 21
7.5.2 General Information ..................................................................................................................... VII - 21
7.5.3 On-Board Hydraulic System ........................................................................................................ VII - 22
7.5.4 Hydraulic Tank ............................................................................................................................. VII - 23
7.5.5 Hydraulic filter..............................................................................................................................VII - 23
7.5.6 Hydraulic Circuit Diagram ............................................................................................................ VII - 24
7.6 Drawbar Ring Hitch ........................................................................................... VII - 24
7.7 Sharpen Cutting System Blades........................................................................ VII - 25
7.8 Maintaining the Compressed Air Brake System ................................................ VII - 25
7.8.1 Service Line Hose Couplers
(Non-Reversible) .........................................................................................................................VII - 25
7.8.2 Air Filter for Piping ....................................................................................................................... VII - 26
7.8.3 Compressed Air Reservoir ..........................................................................................................VII - 26
7.8.4 Drain Valve (Manually Operated) ................................................................................................ VII - 26
7.9 Lubrication .........................................................................................................VII - 27
7.9.1 Special Safety Instructions ..........................................................................................................VII - 27
7.9.2 Lubrication Points on the Round Baler (right-hand side) ............................................................. VII - 29
7.9.3 Lubrication Points on the Round Baler (left-hand side) ............................................................... VII - 30
8 Winter Storage ............................................................................... VIII - 1
8.1 General Information ...........................................................................................VIII - 1
9 Return to Service ............................................................................. IX - 1
9.1 General Information ............................................................................................. IX - 1
4
Contents
10 Faults – Causes and Remedy...........................................................X - 1
10.1 General Faults, Causes and Remedy ................................................................... X - 1
10. 2 Faults, Causes and Remedy in the Central Chain Lubrication Device .................. X - 5
10. 3 Faults, Causes and Remedy in the Wrapping Mechanism.................................... X - 6
10.4 Error Messages for the Comfort Controls ............................................................. X - 6
A1 Commissioning ................................................................................ A - 1
A1.1 Preparing for Commissioning ................................................................................ A - 1
A1.2 Adjusting Drawbar Height ...................................................................................... A - 3
A1.3 Attaching the Cardan Shaft ................................................................................... A - 4
A1.3.1 Length Adjustment ........................................................................................................................... A - 4
A1.3.2 Installing the Cardan Shaft .............................................................................................................. A - 5
A1.4 Attaching the Hose Bracket ................................................................................... A - 6
A2 Electrical Circuit Diagram ................................................................ A - 8
B1 Integrated Diagnostic Program – Comfort Controls ...................... B - 1
B1.1 General Information .............................................................................................. B - 1
B1.2 Diagnostic Program Call Up .................................................................................. B - 2
B1.3 Auto Sensor Test................................................................................................... B - 4
B1.4 Manual Sensor Test .............................................................................................. B - 4
B1.5 Auto Valves Test ................................................................................................... B - 7
B1.6 Manual Valves Test ............................................................................................... B - 9
B1.7 Motor Test ........................................................................................................... B - 10
B1.8 Setting the Distance Sensors .............................................................................. B - 12
B1.9 Setting the Baler Type ......................................................................................... B - 13
B1.10 Setting the Language .......................................................................................... B - 14
B1.11 Voltages Display .................................................................................................. B - 15
B1.12 Basic setting ........................................................................................................ B - 16
I - 1
General Information
1 General Information
The operating manual contains basic instructions to be
observed when attaching, operating and doing
maintance work. Therefore it is imperative that the
operating personnel have access to and read this
operating manual before putting into operation and
using the implement.
Follow both the general safety instructions contained in
the section on safety and the specific safety
instructions contained in the other sections.
1.1 Designated Purpose
The round baler with integrated wrapping machine of
the type Combi Pack1250 MultiCut is a collecting bale
with fixed bale chamber. It cuts, compacts and binds
agricultural baling material into round bales of a dia-
meter of approx. 1.25 m and a width of 1.20 m. These
bales can then be wrapped in foil or, if required, also be
ejected without foil wrapping directly after the baling
process.
The standard round baler is equipped with a net
wrapping mechanism. The round baler can be equipped
with an additional twin twine wrapping mechanism.
1.2 Technical Data
1.2.1General Information
This operating manual is valid for the Combi Pack1250
MultiCut round baler.
1.2.2 Manufacturer's Address
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Straße 10
D-48480 Spelle (Germany)
Telephone: (49) 0 59 77/935-0
Fax: (49) 0 59 77/935-339
1.2.3Certification
EC Declaration of Conformity
corresponding to the EC Directive
See reverse side of title page
1.2.4Identification
Type
Year
Vehicle
ID no.
The entire identification plate re-
presents a legal document and
should not be altered or rendered
illegible!
1.2.5 Data Required for Inquiries and
Orders
When making inquiries concerning the machine or
ordering replacement parts, be sure to provide type
designation, vehicle ID number and year of manu-
facture.
We recommend that these details be entered in the
above boxes so that they are readily available.
Genuine replacement parts and
accessories authorized by the
manufacturer help ensure safety.
Use of other parts may void liability
for damage which results.
The machine data are listed on the identification plate
(1). This is located on the inside right of the machine
near the net brake.
Maschinenfabrik Bernard Krone GmbH
Heinrich-Krone-Str. 10 D-48480 Spelle
Made in
Germany
I - 2
General Information
1.2.6 Designated Use
The Combi Pack1250 MultiCut round baler is designed
for standard agricultural use only (intended use).
Any use of the machine for other purposes is deemed
not to be in accordance with intended use. The
manufacturer bears no responsibility for any resulting
damage - such use is entirely at the operator's risk.
Operation in accordance with intended use also includes
observing the operating, maintenance and service
instructions specified by the manufacturer.
Permissible baling material:
Grass fodder such as hay, straw and silage.
The collection and baling of other
materials is permitted only with the
prior approval of the manufacturer.
Swath form unloading of the baling
material and automatic lifting by the
pick-up are considered basic
prerequisites in any case though.
1.2.7General Technical Data
On-road driving is permitted with empty bale chamber
and empty swing table only.
Switch off the comfort controls during road driving!
Permissible top speed: 40 km/h
Follow the conditions contained in the operating
permit!
When operating the baler in the field, a total weight of
6000 kg and a supporting load of 600 kg (on the ring
hitch) should not be exceeded.
I - 3
General Information
Axle tandem axle (base 940) single axle
Approx. width (depending on the tyres) 2830 to 2880 2980
Permissible weights see information on the identification plate
Track width 2430 2380
Tyres 15.0/55-17/10 PR or 600/55- 26,5
19.0/45-17/10PR
Length 6400
Height 2620 2825
Pick-up width (DIN) 1950
Bale dimensions approx. diameter 1250
approx. width 1200
Power requirement approx. 43 kW (60 hp)
Drive speed (PTO shaft) 540 r.p.m.
Max. permissible operating pressure of the hydraulic system 200 bar
Electric supply lights lighting 12 Volt - 7 pin plug (DIN)
operation 12 Volt - 3 pin plug (DIN)
Net width 1250 ± 5
sleeve length 1250 - 1270
sleeve diameter 75 - 80
roll diameter max. 310 (3000 m roll)
foil width 2 x 750 (500 also possible)
prestretching 50 % or 70 %
sleeve diameter 75 - 80
roll diameter max. 260
Twine synthetic twine 400-600 m/kg
sisal twine 150-300 m/kg
Overload protection (cardan shaft)
540 r.p.m. cam-controlled linkage 1500 Nm
1.2.8 Combi Pack 1250 MultiCut Technical Data (all dimensions in mm)
I - 4
General Information
II - 1
Safety
2 Safety
2.1 Identifying Safety Instructions
in the Operating Manual
The safety instructions contained in this manual, which
could result in personal injury if not followed, are
identified by the general danger sign:
safety sign in accordance with DIN 4844 - W9
General function instructions are indicated as follows:
2.2 Safety Instructions and
Accident Prevention
Regulations
2.2.1Personnel Qualification and Training
The round baler must only be used, maintained and
repaired by personnel who are acquainted with the
machine and have been informed of the dangers
involved. The operator must precisely define the areas
of responsibility and competence and monitor the
personnel. Should personnel lack the required know-
ledge they must receive the required training and
instruction. The operator must also ensure that the
contents of this operating manual have been fully
understood by the personnel.
Repair work not described in this operating manual
should be completed by authorized service centers
only.
2.2.2Failure to Follow the Safety
Instructions
Failure to follow the safety instructions could result in
personal injury and environmental hazards as well as
damage to the machine. Failure to follow the safety
instructions could result in the forfeiture of any claims
for damages.
Failure to follow the safety instructions could, for
example, result in the following hazards:
risk to persons by failure to secure the working
area
breakdown of important machine functions
failure of prescribed methods for repair and
maintenance
risk to persons due to mechanical and chemical
effects
damage to the environment due to leaking
hydraulic oil
2.2.3Working in a Safety Conscious
Manner
Follow the safety instructions included in this operating
manual, existing accident prevention rules and any
internal work, operating and safety rules set out by the
operator.
The safety and accident prevention regulations of the
responsible professional associations are binding.
Observe the safety instructions provided by the
vehicle manufacturer.
Instructions which are attached to the machine need to
be followed and kept fully legible.
II - 2
Safety
Observe the applicable traffic laws when using public
roads (for example, in Germany, the Road Traffic Type
Approval Law and Road Traffic Law).
2.2.4Safety Instructions and Accident
Prevention Regulations
1. Please follow all generally applicable safety and
accident prevention regulations in addition to the
safety instructions contained in this manual!
2. The attached warning and safety signs provide
important information for safe operation. Pay
attention to these for your own safety!
3. When using public roads, make sure to observe
the applicable traffic regulations!
4. Make sure that you are familiar with all equipment
and controls as well as their functions before you
begin working with the machine. It is too late to
learn this when you are operating the machine!
5. The user should wear tight fitting clothes. Avoid
wearing loose or baggy clothing.
6. Keep the machine clean to prevent danger of fire!
7. Before starting or moving the machine, make
certain that nobody is in the vicinity of the
machine! (Watch for children!) Make sure that you
have a clear view!
8. Carrying passengers during operation and
transport on the working implement is not
permitted.
9. Attach implements correctly! Attach and secure
implements to specified devices only!
10. When attaching or removing implements, place
the supporting devices in the correct positions!
11. Use extreme caution when attaching or detaching
implements onto or from the tractor!
12. Always attach ballast weights properly to the fixing
points provided!
13. Observe permitted axle loads, gross weight and
transport dimensions!
14. Check and attach transport equipment such as
lighting, warning devices and any protective
equipment!
15. Actuating mechanisms (cables, chains, linkages
etc.) for remote controlled devices must be
positioned in such a way that no movements are
unintentionally triggered at any transport or
working positions.
16. Ensure that implements are in the prescribed
condition for on-road travel and lock them in place
according to the manufacturer's instructions!
17. Never leave the driver's seat when the vehicle is
moving!
18. Always drive at the correct speed for the pre-
vailing driving conditions! Avoid sudden changes
in direction when travelling uphill or downhill or
across a gradient!
19. Attached implements and ballast weights affect
the driving, steering and braking response of the
machine. Make sure that you are able to brake
and steer the machine as required!
20. Take into account the extension radius and/or
inertia of an implement when turning corners!
21. Start up implements only when all protective
devices have been attached and set in the
required position!
22. Keep clear of the working range of the machine at
all times!
23. Do not stand within the turning and slewing range
of the implement!
24. Never operate the hydraulic folding frames if
anyone is inside the slewing range!
25. Parts operated by external power (e.g. hydraulics)
can cause crushing and shearing injuries!
26. Before leaving the tractor, lower the implement
onto the ground, switch off the engine and remove
the ignition key!
27. No one should stand between the tractor and the
implement unless the vehicle has been secured
against rolling with the handbrake and/or wheel
chocks!
II - 3
Safety
2.2.5Trailer Implements
1. Secure implements against rolling.
2. Observe the maximum supported load on the
trailer coupling, swing drawbar or hitch!
3. If a drawbar coupling is used, make certain that
there is enough play at the coupling point.
2.2.6 Power Take-Off Operation
1. Use only PTO shafts specified by the
manufacturer!
2. The guard tube and guard cone of the PTO and
the PTO guard must be attached and in good
working condition (on the implement side, too)!
3. Make sure that the required tube covers are in
place for PTO shafts in transport and working
position!
4. Before installing or removing PTO shafts,
disengage the PTO, switch off the engine and
remove the ignition key!
5. When using PTO shafts with an overload safety or
free-running coupling which are not shielded by
the guard on the tractor, mount the overload
safety or free-running coupling on the implement
side!
6. Always make sure that the PTO shaft is properly
installed and secured!
7. Attach chains to prevent the PTO shaft guard
from rotating with the shaft!
8. Before engaging the PTO shaft, make sure that
the selected PTO shaft speed of the tractor
matches the permissible implement speed!
9. Before engaging the PTO shaft, make sure that
no one is in the hazard area around the
implement!
10. Never engage the PTO shaft if the engine is
switched off!
11. No one should be in the vicinity of the rotating
PTO shaft when it is in use.
12. Always switch off PTO shaft when the angle is
too large or the PTO shaft is not required!
13. Caution! The flywheel will continue to rotate for
some time even after the PTO shaft has been
disengaged! Keep clear of the implement during
this time. Do not do any work on the implement
until the machine has come to a complete stand-
still and the flywheel has been secured using the
hand brake.
14. Disengage the PTO shaft, stop the engine and
remove the ignition key before cleaning,
lubricating and adjusting the PTO shaft driven
implements or the PTO shaft! Secure the flywheel
with the hand brake.
15. Place the disconnected PTO shaft onto the
bracket provided!
16. After removing the PTO shaft, attach the
protective cover to the PTO shaft end!
17. If damage occurs, correct this immediately before
using the implement!
2.2.7Hydraulic System
1. The hydraulic system is pressurized!
2. When connecting hydraulic cylinders and
engines, make sure that the hydraulic hoses are
connected correctly!
3. When connecting the hydraulic hoses to the
tractor hydraulics, make sure that the hydraulics
of both the tractor and the implement have been
depressurized!
4. In the case of hydraulic connections between
tractor and implement the coupling sleeves and
plugs should be marked to ensure a proper
connection! If the connections are switched, the
function will be reversed (e.g. raising/lowering) -
danger of accidents!
5. Check the hydraulic hose lines at regular intervals
and replace them if damaged or worn! The new
hoses must fulfill the technical requirements set
by the manufacturer of the implement!
6. When searching for leaks, use suitable aids to
avoid the risk of injuries!
II - 4
Safety
7. Liquids escaping under high pressure (hydraulic
oil) can penetrate the skin and cause serious
injury! Seek medical help immediately should
injuries occur! Risk of infection!
8. Before working on the hydraulic system, lower the
implement, depressurize the system and switch
off the engine!
2.2.8Tyres
1. When working on the tyres, make sure that the
implement has been safely lowered and secured
against rolling (wheel chocks).
2. Installing wheels and tyres requires adequate
knowledge and suitable tools!
3. Repair work on the tyres and wheels should be
done by specially trained personnel using
appropriate installation tools only!
4. Check tyre pressure regularly! Inflate the tyres to
the recommended pressures!
2.2.9 Maintenance
1. Repair, maintenance and cleaning work as well
as the rectification of malfunctions may only ever
be carried out when the drive is switched off and
the engine is at a standstill!
- Remove the ignition key! Pull the parking brake
for the balancing weight.
2. Regularly check that nuts and bolts are properly
seated and tighten if necessary!
3. When doing maintenance work to a raised
implement, always use suitable means to secure
it against falling.
4. When replacing working tools with cutting edges,
use suitable tools and gloves!
5. Dispose of oils, greases and filters according
to regulations!
6. Always disconnect the power supply before
working on the electrical system!
7. If protective devices and guards are subject to
wear, check them regularly and replace them in
good time!
8. When doing electrical welding on the tractor and
attached implements, disconnect the alternator
and battery cables!
9. Replacement parts must at least comply with the
technical requirements set by the manufacturer of
the implements!
This is guaranteed when using genuine KRONE
replacement parts!
10. Only use nitrogen for filling pneumatic
accumulators - Risk of explosion!
2.2.10 Unauthorized Modification and
Manufacture of Replacement Parts
Modifications to the machine are permitted only with
the prior approval of the manufacturer. Genuine
replacement parts and accessories authorized by the
manufacturer help ensure safety. Use of other parts
may void liability for damage which results.
2.2.11 Prohibited Modes of Operation
The operational safety of the machine is guaranteed
only if it is used for its intended purpose in accordance
with the General Information chapter of the operating
manual. The limit values listed in the data charts
should not be exceeded under any circumstances.
II - 5
Safety
2.3.1 Location of Safety Decals on the Machine
right side of the machine
The KRONE round baler is equipped with all required safety devices (protective equipment). Not all potentially
dangerous positions on this implement can be fully secured, as this would be incompatible with full functional
capability. Corresponding danger notices attached to the machine warn against any dangers.
The safety instructions are provided in the form of so-called warning pictograms. Important information on the
location of these safety signs and what they mean is given below!
Familiarize yourself with the meaning of the warning signs. The text printed next to the danger
sign and its location on the machine indicate where specific hazards are located on the
machine.
2.3 Introduction
12
939 101-4
MAX.
1000/
min
MAX.
200
bar
939 100-4
MAX. 540/min
MAX. 200 bar
0
1
2
3
RBR0933C
3
8
1
4
7
8
6
10 11
11
9
13 5
Order no. 939 471-1 (1x)
Read and follow the operating
manual and safety
instructions before initial
operation.
Do not exceed PTO
shaft speed of 540/
1000 r.p.m.*
The operating
pressure of the
hydraulic system
must not exceed
200 bar!
Order no. 939 100-4 (1x)
Order no. 939 101-4 (1x)
*Depending on machine version
II - 6
Safety
5
Order no. 939 125-1 (3x)
Do not reach into the danger
area below the wrapping and
binding mechanism. Danger
due to sharp blades!
Follow operating instructions!
6
Order no. 939 521-1 (2x)
Do not go under the raised
tailgate. Close shut-off tap on
cylinder before doing any
maintenance work in this
area.
3
Order no. 942 196-1 (2x)
Never put your hand into a
danger area with a risk of
crushing as long as the parts
are able to move.
4
Order no. 939 407-1 (2x)
Never reach into the pick-up
range as long as the tractor
engine is running with
connected PTO shaft.
left side of the machine
RBR0826B
39
5
6
4
2
5
8
7
10
11
12
13
11
II - 7
Safety
7
Order no. 939 520-1 (2x)
Danger due to rotating auger.
8
Order no. 942 002-4 (3x)
Close protective equipment
before starting the machine.
9
Order no. 939 529-0 (2x)
The accumulator is subject to gas and oil
pressure.
Disassemble and repair in strict accordance
with the instructions in the technical handbook.
10
Order no. 942 260-1 (2x)
No one should be
inside the danger
area unless the
lifting cylinder lock is
engaged.
11
Danger in the slewing range.
Order no. 942 235-0 (4x)
942 260-2
12
Fast stop switch interrupts all baling
mechanism functions.
Order no. 942 272-0 (1x)
942 272-0
STOP
GO
13
Do not climb up on the machine when the PTO
shaft is connected and the motor is running.
Shut off controls.
Order no. 942 271-0 (2x)
942 271-0
II - 8
Safety
2.3.2 Location of General Information Labels on the Machine
right side of the machine
left side of the machine
0
1
2
3
RBR0933D
12
83
9
6
17
5
20
16
1
21
RBR0826F
3
16 2
18
6
2
11 15
28
10
14
19
7
20
13
21
II - 9
Safety
The information labels indicate special features of
the machine which must be observed in order to
ensure troublefree function.
1 3 939 194-1 (2x)278 415-2 (1x)
5
6
78
942 111-0 (1x) 942 132-0 (1x)
only for twine + net
939 361-1 (2x)
441 071-2 3.0 bar (2x)
only for tyres 19.0/45-17
441 072-2 3.5 bar (2x)
only for tyres 15.0/55-17
441 074-2 4.5 bar (2x)
only for tyres 11.5/80-15.3
10 278 393-1 (1x) 11 12942 247-5 (1x) 942 248-4 (1x)
2942 038-1 (3x)
- 3 -
13 942 249-1 (1x) 14 939 145-1 (1x) 15 942 301-0 (1x) 16
17 942 345-0 (1x) 18 240 882-0 (1x) 19 942 037-1 (1x)
only for compressed air
brake
942 038-1
- 1 -
3,5 bar
40
20m
100h
40h
20h
40h
20h
20h
100h
20h
20h
20h
20h
942 247-5
50h
20h
0
1
2
3
40h
40h
20h
20h
20h
20h
20h
100h
20h
20h
20h
20h
942 248-4
20h
20h
942 249-1
20h
20h
20h
20h
20h
20h
20h
942 037-1
Straßenfahrt
nur in Stellung
am Bremskraftregler
zulässig
(Vollast)
11
20 279 432-0 (2x) 21 942 331-0 (12x)
min. 380 mm
max. 400 mm
2
500 mm
750 mm
942 345-1
942 458 0
120
80
942 458-0 (2x)
- 2 -
- 0 -
II - 10
Safety
2.3.3 Safety equipment
The machine must not be operated without working safety equipment.
Check safety equipment function on the slewing table
before initial operation.
All functions of the wrapping mechanism must be
interrupted on actuating the instantaneous stop switch
(1) or the guard bars (2) located on both wrapping arms.
CP400007
2
1
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Krone BA Combi Pack 1250 MC Operating instructions

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Operating instructions
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