SuperabrasiveOwner’s Manual Original Language – Lavina ® 3213REB /3213REBHV 2/2022
6
WARRANTY AND RETURNS ...................................................................... 5
1. GENERAL INFORMATION ...................................................................... 7
MANUFACTURER ...................................................................................... 7
GENERAL DESCRIPTION ............................................................................ 7
MACHINE CHARACTERISTICS .................................................................... 7
LAVINA® 3213RE/3213REHV MAIN DESIGN .............................................. 7
ENVIRONMENTAL CONDITIONS ............................................................... 7
ELECTRICAL CONNECTION ........................................................................ 8
VACUUM CONNECTION ........................................................................... 8
TECHNICAL DATA ..................................................................................... 8
VIBRATIONS ............................................................................................. 8
NOISE EMISSIONS..................................................................................... 8
LABEL DATA .............................................................................................. 8
CUSTOMER SERVICE ................................................................................. 8
2. SAFETY ISTRUCTIONS ........................................................................... 9
RECOMMENDED USE ............................................................................... 9
PROHIBITED USE ...................................................................................... 9
PREPARATION FOR WORK ........................................................................ 9
PROTECTION DEVICES .............................................................................. 9
ARREST FUNCTIONS ................................................................................. 9
SAFE USE .................................................................................................. 9
RESIDUAL RISKS ........................................................................................ 9
BEFORE YOU BEGIN .................................................................................. 9
OPERATING MACHINE .............................................................................. 9
AFTER WORK IS COMPLETED ................................................................... 9
THE WORK AREA ...................................................................................... 9
PERSONAL PROTECTIVE EQUIPMENT (PPE) .............................................. 9
OPERATOR ............................................................................................. 10
3. HANDLING AND TRANSPORTATION ................................................... 10
3.1 POSITIONING THE HANDLE .............................................................. 10
3.2 USING THE STEERING BRACKET ........................................................ 10
3.3 FLIPPING THE MACHINE UP .............................................................. 10
3.4 HANDLING WEIGHTS ........................................................................ 11
3.5 HANDLING THE GUARD .................................................................... 12
3.5.1 DISMOUNTING THE GUARD .......................................................... 12
3.6THIRD WHEEL .................................................................................... 12
3.7 LIFTING ............................................................................................. 13
3.8 STORAGE .......................................................................................... 13
3.9 POWER CABLE MANAGEMENT ......................................................... 13
3.10 LOCKING THE WHEEL ..................................................................... 13
4. OPERATION ........................................................................................ 14
4.1 PRELIMINARY CONTROLS ................................................................. 14
4.2 CONTROL OF THE WATERFLOW ....................................................... 14
4.3 ADJUSTING AND MOUNTING TOOLS ................................................ 14
4.4 VACUUM CONNECTION.................................................................... 15
4.5 CONTROL BOARD ............................................................................. 16
4.5.1 MAIN SCREEN ................................................................................ 16
4.5.2 LOCAL SETTINGS ............................................................................ 17
4.5.3 MAINTENANCE .............................................................................. 17
4.5.4 OPERATION TIME .......................................................................... 17
4.5.5 TOOL DEPENDENT SCALE SETTINGS .............................................. 17
4.5.6 ALARM HISTORY ............................................................................ 17
4.6 PORTABLE DEVICE ............................................................................ 18
4.7 STARTING THE MACHINE ................................................................. 19
4.8 OPERATING THE MACHINE ............................................................... 19
4.9 STOPPING THE MACHINE ................................................................. 19
5. TOOLS AND ACCESSORIES .................................................................. 19
TOOL HOLDER KEY ................................................................................. 19
SECURITY PLATE FOR QUICKCHANGE PADS ........................................... 19
7. MAINTENANCE AND INSPECTION ...................................................... 21
CHECK DAILY .......................................................................................... 21
CHECK EVERY 200 WORKING HOURS ..................................................... 21
CHECK EVERY 400 WORKING HOURS ..................................................... 21
VACUUM ................................................................................................ 21
WATER LEAKS ......................................................................................... 21
ELECTRICAL SYSTEM ............................................................................... 21
MECHANICAL PARTS .............................................................................. 21
LAVINA®32RE ELECTRICAL SCHEMES WITH YASKAWA INVERTER 200-240
VOLT ....................................................................................................... 22
LAVINA®32RE ELECTRICAL SCHEMES WITH YASKAWA INVERTER 440-480
VOLT ....................................................................................................... 28
8. TROUBLESHOOTING ........................................................................... 34
INDEX OF PROBLEMS AND SOLUTIONS .................................................. 34
8.1 REPLACING POWER CORD AND PLUGS ............................................. 34
8.2 MOTOR CONNECTION ...................................................................... 34
8.3 DISMOUTING TOOL HOLDERS TO CHANGING V-RINGS AND FELT
RINGS ..................................................................................................... 34
8.4 DISASSEMBLING AND MOUNTING TOOL HOLDERS TO CHANGING
BUFFERS AND ELASTIC ELEMENT ............................................................ 35
8.5 SEPARATING THE HEAD FROM THE CARRAGE .................................. 36
8.6 REPLACING THE MOTOR ................................................................... 37
8.7 FAULT DIAGNOSIS INVERTER YASKAWA V1000 ................................ 38
8.8 CORRECTING SAG OF USED PLANETARY CHAIN .............................. 40
8.9 MOUNTING NEW PLANETARY CHAIN ............................................... 41
8.10 REPLAING THE FRONT KEY JOINT OF THE PLANETARY PULLEY ....... 41
8.11TENSIONING AND REPLACING THE TRANSMISSION BELT ................ 42
8.12 REPLACING THE PULLEYS ................................................................ 43
8.13 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND CENTRAL
CHAIN WHEEL AND PLANETARY TENSIONER .......................................... 43
9. DISPOSAL ............................................................................................ 44
10. MANUFACTURER’S CONTACTS ......................................................... 44
11. SPARE PARTS .................................................................................... 45
11.1 LAVINA®3213RE GENERAL PARTS ................................................... 45
11.2 LAVINA®32RE THIRD WHEEL ........................................................ 46
11.3 LAVINA®32REB FRONT FRAME PARTS ........................................... 46
11.4 LAVINA®32RE CARRIAGE ............................................................... 48
11.5 LAVINA®32RE FRAME AND STEERING BRACKET PARTS................ 49
11.6 LAVINA® 32GEB WATER TANK .................................................... 49
11.7 LAVINA® 32GEB WATER INSTALLATION ........................................ 49
11.9 TOP COVER L32EB PARTS................................................................ 50
11.10 LAVINA® 32EB GUARD ASSEMBLY ............................................... 50
11.11 TOP COVER L32EB ........................................................................ 51
11.12 LAVINA® 3213E PLANETARY CHAIN PARTS ................................... 51
11.13 LAVINA® 3213RE BOTTOM COVER PARTS .................................... 52
11.14 LAVINA®3213RE TOOL HOLDER PARTS /see also fig.8.4.13/......... 52
11.15 LAVINA® 3213E TRANSMISSION BELT PARTS ................................ 53
11.16 LAVINA® 3213RE CENTRAL SHAFT BEARNING PARTS ................... 54
11.17 LAVINA® 3213RE DRIVING PULLEY UNIT PARTS ............................ 54
11.18 LAVINA® 3213RE PLANETARY TENSIONING UNIT ......................... 54
11.19 LAVINA®32E MOTOR FAN PARTS ................................................ 55
11.20 LAVINA®32RE AND LAVINA®32REHV CONTROL BOARD ASSEMBLY
............................................................................................................... 55
11.21 LAVINA® 32RE MODULE DRIVE RIGHT-1 ....................................... 56
11.22 LAVINA® 32RE MODULE DRIVE LEFT-1 ......................................... 57
11.23 LAVINA® 32REB CONTROL BOX PARTS ........................................ 58
11.24 LAVINA® 32REBHV CONTROL BOX PARTS ................................... 60