A - 13
4. INSTALLATION AND WIRING 4- 1 to 4-26
4.1 Module Installation ................................................................................................................................... 4- 1
4.1.1 Instructions for handling .................................................................................................................... 4- 1
4.1.2 Instructions for mounting the base unit ............................................................................................ 4- 3
4.1.3 Installation and removal of module................................................................................................... 4- 6
4.1.4 Instructions for mounting of the battery holder unit.......................................................................... 4- 9
4.2 Connection and disconnection of Cable.................................................................................................. 4-10
4.2.1 SSCNET cable ............................................................................................................................... 4-10
4.2.2 Battery cable...................................................................................................................................... 4-13
4.2.3 Forced stop input cable..................................................................................................................... 4-15
4.3 Mounting of Serial Absolute Synchronous Encoder ............................................................................... 4-16
4.4 Wiring........................................................................................................................................................ 4-18
4.4.1 Instructions for wiring ........................................................................................................................ 4-18
4.4.2 Connecting to the power supply module .......................................................................................... 4-21
4.4.3 Precautions of SSCNET cable wiring ............................................................................................ 4-23
5. TRIAL OPERATION AND ADJUSTMENT 5- 1 to 5- 8
5.1 Checklist before Trial Operation .............................................................................................................. 5- 1
5.2 Trial Operation and Adjustment Procedure............................................................................................. 5- 3
5.3 Operating System Software Installation Procedure................................................................................ 5- 7
5.4 Trial Operation and Adjustment Checklist............................................................................................... 5- 8
6. INSPECTION AND MAINTENANCE 6- 1 to 6-28
6.1 Maintenance Works ................................................................................................................................. 6- 2
6.1.1 Instruction of Inspection works ......................................................................................................... 6- 2
6.2 Daily Inspection ........................................................................................................................................ 6- 4
6.3 Periodic Inspection................................................................................................................................... 6- 5
6.4 Life ............................................................................................................................................................ 6- 6
6.5 External Battery........................................................................................................................................ 6- 7
6.5.1 Battery life.......................................................................................................................................... 6- 8
6.5.2 Battery replacement procedure ........................................................................................................ 6-10
6.5.3 Resuming operation after storing the Motion controller ................................................................... 6-12
6.6 Troubleshooting ....................................................................................................................................... 6-13
6.6.1 Troubleshooting basics ..................................................................................................................... 6-13
6.6.2 Troubleshooting of Motion CPU module .......................................................................................... 6-14
6.6.3 Confirming error code ....................................................................................................................... 6-25
6.6.4 I/O module troubleshooting............................................................................................................... 6-26
APPENDICES App- 1 to App-17
APPENDIX 1 Cables..................................................................................................................................App- 1
APPENDIX 1.1 SSCNET cables.........................................................................................................App- 1
APPENDIX 1.2 Serial absolute synchronous encoder cable................................................................App- 4
APPENDIX 1.3 Battery cable.................................................................................................................App- 6
APPENDIX 1.4 Forced stop input cable................................................................................................App- 7