Cumberland Auxiliary Status Switch Kit Owner's manual

Brand: Cumberland

Model: Auxiliary Status Switch Kit

Type: Owner's manual

Auxiliary Status Switch Kit

for

OR POWER-CURTAIN™

HIRED-HAND MFG., INC. • 1733 Co Rd 68 • Bremen, Alabama 35033 • Phone 256-287-1000 • Fax 256-287-2000

Manual Part No. 4801-5320 rev 3-04 Page 1 of 6

FIGURE 1 FIGURE 2

DESCRIPTION

The Auxiliary Status Switch Kit can be added to a new or

existing PowerTrak™ Jr. unit or to an existing

PowerCurtain™ unit to provide upper and lower

curtain/vent height status.

NOTE: The insulated cable is not included with this kit.

When the status switch kit is received, check for

shipping damage or missing parts.

Important Installation Tip

Installation of this kit must be conducted only after the

PowerTrak™ Jr. / PowerCurtain™ unit is mounted, fully

functional, cable setup complete to the curtains or vents,

and the units limit switches already set.

Ordering Number

Part Number Description

6650-0151 Auxiliary Status Switch Kit for PowerTrak™ Jr.

6650-0150 Auxiliary Status Switch Kit for PowerCurtain™

Tools Required

Drill Safety Glasses

1/2" Drill Bit for cable grommet Alcohol

Wipes

Required Parts

Notes Description Quantity

Mount on Load

Block Magnet (Switch Activator) 2 (One is a

spare)

Mount for

Limits Magnetic Reed Switch 2

Extra tape if

needed for

repositioning

Double-Sided Adhesive Tape 3 inches

Secure wires &

cable tie Cable Tie Mount 2

Used for Cable

End Wiring Grommet (for PowerTrak Jr. ONLY) 1

Secure wires 3” Cable Tie 2

Wire-Nut Connector 4

Customer

Supplied Insulated Cable 2 Cables

* Refer to Figures 4 and 6 for photos of the listed parts.

DANGER

Failure To Follow These Instructions May Result in Injury!

1. Disconnect All Electrical Power Sources To PowerTrak™ Jr.

/ PowerCurtain™ And Controller Before Installation Of

Auxiliary Kit.

2. When Connected To An Automatic Controller, PowerTrak™

Jr. / PowerCurtain™ MAY START AT ANY TIME.

3. Wiring And Connections Must Comply With All National

And Local Electrical Codes. Installation By Qualified

Electrician Required!

4. Use Caution When Handling Sharp Metal.

5. Always Wear Safety Glasses When Drilling, Fastening, Or

Cutting Metal.

6. When Used In A Life Support Ventilation System Where

Failure Could Result In Loss Or Injury, The User Should

Provide Adequate Back-up Or Accept The Risk Of Such Loss

Or Injury!

POWERTRAK™ Jr. Inside View

(shown without Cover) !

HIRED-HAND MFG., INC. • 1733 Co Rd 68 • Bremen, Alabama 35033 • Phone 256-287-1000 • Fax 256-287-2000

Manual Part No. 4801-5320 rev 3-04 Page 2 of 6

Load Block

Magnet

Reed Switch

centered on the

cabinet flange.

Place the

Magnet

approx. 1/8”

off the edge of

the Load

Block.

Motor

Magnet Clearance

Status Switch

(Motor End)

Status Switch

(Cable End)

Load Block

Motor

Cable End

Auxiliary Switch Locations

Load Block

Magnet

Reed Switch

Magnet Mounted on Load Block

I. Mounting Auxiliary Status Switches to PowerTrak™ Jr.

FIGURE 3

KIT COMPONENTS

The PowerTrak™ Jr. Auxiliary Status Switch Kit contains

the items listed on Page 1 in the required parts table

except the insulated cable. The insulated cable is

customer supplied.

MAGNET INSTALLATION

The magnet is similar in appearance to the reed

switches except the magnet does not have attached

wires.

1. Use alcohol to clean the load block surface where

the magnet will be applied. Ensure the surface is

completely clean and dry before proceeding to the

next step. Refer to Figures 3, 4, and 5.

2. Allow 1/8” clearance from the edge of the load block

and attach the magnet to the load block using the

adhesive tape. The magnet should be located on

the load block side facing away from the motor.

Refer to Figure 5.

FIGURE 4

FIGURE 5

SWITCH INSTALLATION (Motor-End)

3. Run the machine load block to the maximum set

motor-end position for status switch activation.

4. Use alcohol to clean the cabinet flange surface

where the reed switch will be applied. Ensure the

surface is completely clean and dry before

proceeding to the next step. Refer to Figures 3, 4,

and 5.

5. Line-up the reed switch with the magnet and attach

the reed switch to the center of the cabinet flange.

The wires of the reed switch should be routed

toward the motor end. Refer to Figures 4 and 5.

HIRED-HAND MFG., INC. • 1733 Co Rd 68 • Bremen, Alabama 35033 • Phone 256-287-1000 • Fax 256-287-2000

Manual Part No. 4801-5320 rev 3-04 Page 3 of 6

Grommet

Reed Switch

Cable

(Customer

Supplied)

1/2” Hole

Size

Cable-End Reed Switch

Cable Tie

Mount

Cable Tie

Wire Nut

FIGURE 6

SWITCH INSTALLATION (Cable-End)

6. Run the machine load block to the maximum set

cable-end position for status switch activation.

7. Use alcohol to clean the cabinet flange surface

where the reed switch will be applied. Ensure the

surface is completely clean and dry before

proceeding to the next step.

8. Line-up the reed switch with the magnet and attach

the reed switch to the center of the cabinet flange.

Refer to Figure 6.

9. Drill a ½” hole in the cabinet near the cable-end reed

switch.

10. Insert the supplied grommet and customer supplied

cable through the ½” hole.

SWITCH WIRING

NOTE: Prior to wiring the status switches to the

controller, determine the correct intended use of

the cable-end reed switch and the motor-end

reed switch. One of these switches will be used

to indicate when the curtain/vent is closed; The

other switch will be used to indicate when the

curtain/vent is open. Which reed switch is

labeled as “closed” or “open” will depend on the

specific application setup of the curtain or vent

to the PowerTrak™ Jr. Ensure that the wiring

from the reed switches (motor-end switch and

cable-end switch) to the controller is wired

accordingly.

11. Using the wire nut connectors, wire the cable-end

reed switches to the customer supplied cable. Refer

to Figure 10 for wiring the auxiliary switches to an

Evolution 3000 / 3001. Using a cable tie and cable

tie mount, secure the excess wire to the side of the

cabinet.

12. Wire the motor-end reed switch to customer supplied

cable with the wire nut connectors. The motor-end

wiring should be inserted through one of the cabinet

knock-outs beneath the motor. Secure excess wire.

CAUTION: Ensure that all wires and cable are secured

and placed so that they do not interfere or

become tangled with the load block, drive, or

motor during complete operation of the

PowerTrak™ Jr.

13. Test and ensure that the PowerTrak™ Jr., controller,

and curtains are operating correctly.

HIRED-HAND MFG., INC. • 1733 Co Rd 68 • Bremen, Alabama 35033 • Phone 256-287-1000 • Fax 256-287-2000

Manual Part No. 4801-5320 rev 3-04 Page 4 of 6

Load Block

Magnet on

Load Block

Reed Switch on

Back-Plate

Mounting Magnet & Switch

Place the Reed

Switch approx.

1/8” off the edge

of the back-plate.

POWER-CURTAIN™ Inside View

(shown without Cover)

Cover

Handles

Load

Block

Motor

Motor-End

Reed Switch

Cable End

Reed Switch

II. Mounting Auxiliary Status Switches to PowerCurtain™

FIGURE 7 FIGURE 8

KIT COMPONENTS

The PowerCurtain™ Auxiliary Status Switch Kit contains

the items listed on Page 1 in the required parts table

except the grommet and the insulated cable. The

insulated cable is customer supplied.

MAGNET INSTALLATION

The magnet is similar in appearance to the reed switches

except the magnet does not have attached wires.

1. Use alcohol to clean the load block and back plate surface

where the magnet and reed switches will be applied.

Ensure the surface is completely clean and dry before

proceeding to the next step. Refer to Figures 7, 8, and 9.

2. Attach the magnet to the load block using the adhesive

tape. Refer to Figure 9.

FIGURE 9

SWITCH INSTALLATION (Motor-End)

3. Run the machine load block to the maximum set motor-

end position for status switch activation.

4. Use alcohol to clean the cabinet back-plate surface where

the reed switch will be applied. Ensure the surface is

completely clean and dry before proceeding to the next

step. Refer to Figures 8 and 9.

5. Line up the reed switch with the magnet and allow 1/8”

clearance from the edge of the back plate to the reed

switch. Attach the reed switch to the side of the cabinet

back-plate using the adhesive tape. The wires of the reed

switch should be routed toward the motor end.

SWITCH INSTALLATION (Cable-End)

6. Run the machine load block to the maximum set cable-

end position for status switch activation.

7. Use alcohol to clean the cabinet back-plate surface where

the reed switch will be applied. Ensure the surface is

completely clean and dry before proceeding to the next

step.

8. Line up the reed switch with the magnet and allow 1/8”

clearance from the edge of the back plate to the reed

switch. Attach the reed switch to the side of the cabinet

back-plate using the adhesive tape. The wires of the reed

switch should be routed toward the motor end.

HIRED-HAND MFG., INC. • 1733 Co Rd 68 • Bremen, Alabama 35033 • Phone 256-287-1000 • Fax 256-287-2000

Manual Part No. 4801-5320 rev 3-04 Page 5 of 6

SWITCH WIRING

NOTE: Prior to wiring the status switches to the

controller, determine the correct intended use of

the cable-end reed switch and the motor-end

reed switch. One of these switches will be used

to indicate when the curtain/vent is closed; The

other switch will be used to indicate when the

curtain/vent is open. Which reed switch is

labeled as “closed” or “open” will depend on the

specific application setup of the curtain or vent

to the Power Curtain™. Ensure that the wiring

from the reed switches (motor-end switch and

cable-end switch) to the controller is wired

accordingly.

9. Using the wire nut connectors, wire the cable-end

reed switches to the customer supplied cable. Refer

to Figure 10 for wiring the auxiliary switches to an

Evolution 3000 / 3001. Using a cable tie and cable

tie mount, secure the excess wire to the side of the

cabinet backplate.

10. Wire the motor-end reed switch to customer supplied

cable with the wire nut connectors.

11. The wiring should be routed out through the motor-

end of the PowerCurtain™. Secure excess wire.

CAUTION: Ensure that all wires and cable are secured

and placed so that they do not interfere or

become tangled with the load block, drive, or

motor during complete operation of the

PowerCurtain™.

12. Test and ensure that the PowerCurtain™, controller,

and curtains are operating correctly.

HIRED-HAND MFG., INC. • 1733 Co Rd 68 • Bremen, Alabama 35033 • Phone 256-287-1000 • Fax 256-287-2000

Manual Part No. 4801-5320 rev 3-04 Page 6 of 6

FIGURE 10 – Wiring Auxiliary Switches to EV-3000/3001

Aux. +12V +12V

Com.

Auxilliary Inputs Relay Control Tunnel Aux. Input Vent Aux. Input Relay Control

Variable Module

HHNet Termination

Power Ventilation Module

Natural Ventilation Module

Var #1 Var #2

Open

U1 Open

Open

U2 Open

Open

AUX

Open

AUX Com Close

AUX

Com

Com.

Aux.

U1 Close

+12V GND Shield

Local Network

Sensor #1

Temperature Sensors

Black Blac

Black BlackBlack Black Black

k Black

White

Shield White

Shield

White

Shield White

Shield

Sensor #2 Sensor #3 S

nsor #4 Sens

5 Sensor #6 Sensor

7 Sensor #8 Outs

N.C.

OUT

N.O.

OUT

Auxilliary Alarm DC Power Supply

+12V +5V

115 V

230 V

AC Supply

L1 L2

Inset A

Evolution 300

“Curtain Open” Reed Switch

“Curtain Close” Reed Switch

Evolution 3000/3001 PCB 169

Cumberland Auxiliary Status Switch Kit Owner's manual

Cumberland Auxiliary Status Switch Kit Owner's manual

Cumberland Auxiliary Status Switch Kit Owner's manual

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