Craftsman 137229151 Owner's manual

Category
Power tools
Type
Owner's manual

This manual is also suitable for

Operator's Manual
1 HP (Maximum Developed)
12 Speeds (250-3100 R.P.M.)
5/8 Inch Chuck
15-INCH DRILL PRESS
Model No,
137.229151
CAUTION:
Before using this Drill Press,
read this manual and follow
all its Safety Rules and
Operating Instructions
Safety Instructions
Installation
Operation
Maintenance
Parts List
EspaSol
Customer Help Line
1-800-843-1682
Sears, Roebuck and Co., Hoffman Estates, IL 60179 USA
Visit our Craftsman website: www.sears.comlcraftsman
Part No. 137229151001
SECTION PAGE
Warranty ................................................................................................................ 2
Product Specificattone ............................................................................................. 2
Safety Instructions .................................................................................................. 3
Accessories and Attachments .................................................................................. 6
Carton Contents ...................................................................................................... 6
Know Your Drill Press ............................... _.............................................................. 8
Glossary of Terms ....................................................................... ;........................... 9
Assembly and Adjustment ..................................................... _...................... ,............ 10
Operation ............................................................................................................... 15
Maintenance ........................................................................................................... 20
Troubleshooting Guide ............................................................................................ 21
Parts ...................................................................................................................... 22
Espafiol ............................................................ ;..................................................... 25
FULL ONE YEAR WARRANTY
If this Driss Press fails due to a defect in material or workmanship within one year of date of purchase,
Sears will at its option repair or replace it free of charge.
Return this Drill Press to a Sears Service Center for repair, or to place of purchase for replacement.
This warranty gives you specific legal rights, and you may also have other rights which may vary from
state to state.
Sears, Roebuck and Co., Dept. 817 WA, Hoffrnan Estates, IL 60179
_q
Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains
chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
Lead from lead-based paints
Crystalline silica from bricks, cement and other masonry products
Arsenic and chromium from chemicallytreatsd lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce )/our
exposure to these chemicals work in a well-ventnated area and work with approved safety equipmentsuch as
dust masks that are spec a y des gned to filter out microscopic particles.
Chuck Size ............................ 5/8"
Speed ................................... 12 (250 ~ 3,100 RPM)
Motor .................................... 120V, 60 Hz, 8 Amps
Horsepower ........................... 1 HP (Max. Developed)
Built-in Light ......................... 60 Watt (Maximum)
(Bulb not included)
Table Size ............................ 13-1/4" x 13-1/4"
Table Tilt ............................... 45 ° Right or Left
Spindle Travel ........................ 3-1/8"
Throat ................................. 7-1/2"
Base Size ............................. 11" x 20-3/8"
Height ...................... :........... 63-1/4"
To avoid electrical hazards, fire hazards, or damage to
the tool, use proper circuit protection.
Your drill press iswired at the factory for 120V operation.
Connect to a 120V, 15 AMP branch circuit and use a 15
AMP time delay fuse or circuit breaker. To avoid shock or
fire, replace power cord immediately if it is worn, cut or
damaged in any way.
2
GENERAL SAFETYINSTRUCTIONS 14.
BEFORE USING THE DRILL PRESS
Safety is a combination of common sense, staying alert
and knowing howto use your ddll press. 15.
REMOVE ADJUSTING KEYS AND WRENCHES.
Form the habitof checking to see that keys and
adjusting wrenches are removed from the tool before
turning =ON".
NEVER LEAVETOOL RUNNING UNATFENDED.
TURN THE POWER "OFF". Don't leave the tooluntil
itcomes to a complete stop.
To avoid mistakes that could cause sedous injury, do not 16. NEVER STAND ON TOOL Sedous injurycould occur
plug the drillpress in until you have read and understood ifthe toolisUppedor ifthe cuffingtoolis unintentionally
the following: contacted.
1. READ and become familiar with this entire instruction
manual.LEARN thetool'sapplications,limitstJons,and
possiblehazards.
2. KEEP GUARDS IN PLACE and in workingorder.
3. DON'T USE IN A DANGEROUS ENVIRONMENT.
Don't use power tools in damp or wet locations, or
expose them to rain. Keep work area well lighted.
4. DO NOT use powertoolsin the presence offlammable
liquidsor gases.
5. KEEP WORK AREA CLEAN. Cluttered areas and
benches inviteaccidents.
6. KEEP CHILDREN AWAY.AUvisitorsshouldbe keptat
a safe distance from the work area.
7. DON'T FORCE THE TOOL. It Willdo the job better
and safer at the rate for which it was designed.
8. USETHE RIGHTTOOL. Don't force tool or the
attachment to do a job for which it was not designed.
.
WEAR PROPER APPAREL DO NOT wear loose
clothing, gloves, neckties, rings, bracelets, or other
_lowelrywhich may get caught in moving parts.
onslip footwear is recommended. Wear protective
hair covering to contain long hair.
10. WEAR A FACE MASK OR DUST MASK.
Drillingoperation produces dust.
11. DISCONNECTTOOLS before servicing, and when
changing accessories, such as blades, bits, ct_ttem,
and the like.
12. REDUCETHE RISK OF UNINTENTIONAL STARTING.
Make sure the switch is in "OFF"position before
plugging in.
13. USE RECOMMENDED ACCESSORIES. Consult the
owner's manual for the recommended accessories.
The use of improper accessories may cause risk of
injury to persons.
17. DON'T OVERREACH. Keep proper footing and
balance at all times.
18. MAINTAIN TOOLS WITH CARE. Keep toolssharp
and clean for best and safest performance. Follow
instructionsfor lubricating and changing accessories,
19. CHECK FOR DAMAGED PARrs. Beforefurther useof
the tool,a guard or otherpert that is damaged should
be carefully checked to determine that it willoperate
propertyand perform its intended function.Check for
alignmentof movingparts,bindingof moving parts,
breakage of parts, mounting,and any otherconditions
that may affect itsoperation.A guard or other part that
is damaged shouldbe properly repairedor replaced.
20. MAKEWORKSHOP laD PROOF withpadlocks,master
switches,or by removing starter keys.
21.
22.
DO NOT operatethe toolif you are underthe influence
of any drugs,alcohol or medication that could affect
your abilityto use the tool properly.
Dust generated from certain materials can be
hazardous to your health. Always operate the drill
press in a well-ventilated area and provide for proper
dust removal. Use dust coflectionsystems whenever
possible.
23. ALWAYS WEAR EYE
PROTECTION. Any ddll press
can throw foreignobjects into
the eyes which could cause
permanent eye damage.
ALWAYSwearSafety Goggles
(not glasses) thatcomplywith
ANSI safety standard Z87.1. Everyday eyeglasses
have only impact-resistant lenses. They ARE NOT
safety glasses.Safety Goggles are available at Seam.
NOTE: Glasses or goggles not in compliance with
ANSI Z87.1 could seriouslyhurtyou when they break.
SAVE THESE INSTRUCTIONS
3
SPECIFIC SAFETY INSTRUCTIONS
FOR THE DRILL PRESS
14.SECURE WORK. Usa clamps or viseto holdthe
work when practical.It'ssafer than using yourhand
and itfrees bothhandsto operatetool,
For yourownsafety,do nottry to use yourdrillpress or
plug itin untilit iscompletelyassembledand installed
accordingtothe instructions,and untilyou have read
and understoodthis instrucbonmanual:
15.WHEN usinga drillpressvise, always fastentothe
table.
16.MAKE SURE allclamps and locksare firmly
tightenedbeforedrilling.
1. YOUR DRILL PRESS MUST BE BOLTED securely
to a workbench. In addition,ifthere is anytendency
for yourdrillpressto move duringcertainoperations,
boltthe workbenchtothe floor.
2. THIS DRILL PRESS isintendedfor usa indry
conditions,indooruseonly.
3. WEAR EYE PROTECTION. USE face or dustmask
alongwithsafety gogglesifdrillingoperation isdusty.
USE ear protectors,especially duringextended
periodsofoperation.
4. DO NOT wear gloves, neckties,or looseclothing
5. DO NOT tryto drillmaterial too smallto be securely
held.
6. ALWAYS keephands out ofthe path of a drillbit.
Avoidawkward hand positionswhere a sudden slip
couldcause yourhandto move intothedrillbit.
7. DO NOT installor use any drill bit thatexceeds 175
mm (7") in lengthor extends 150 mm (6") below
thechuckjaws. They can suddenlybendoutwardor
break.
8. DO NOT USE wire wheels, router bits, shaper cutters,
circle(fly)cutters,or rotaryplanerson thisdrillpress.
17.SECURELY LOCK THE HEAD and table supper to
the column, and thetable to the table supportbefore
operatingthe drillpress.
18.NEVER turnyourdrillpresson beforeclearingthe
table of allobjects (tools,scrapsof wood, etc.)
19.BEFORE STARTING the operation,jog the motor
switchto make sure the drillbitdoes notwobbleor
vibrate.
20.LET THE SPINDLE REACH FULL SPEED before
startingtodrill.If yourdrillpress makes an unfamiliar
noiseor if itvibratesexcessively,stop immediately,
turnthe drillpress offand unplug.Do not restartuntil
the problemiscorrected.
21.DO NOT perform layoutassembly or set up work on
the tablewhilethe drill press isin operation.
22.USE RECOMMENDED SPEED for drill accessory
and workpiecematerial. SEE INSTRUCTIONS that
comewiththe accessory
23.WHEN DRILLING largediameter holes,clamp the
workpiece firmlytothe table. Otherwise, the bitmay
grapand spinthe workpieceat high speed. DO NOT
USE flycuttersor multiple-parf hole cutters,as they
cancome apart or become unbalancedin use.
9. WHEN cuttinga largepiece ofmaterial make sure it
isfully supportedat the table height.
24.MAKE SURE the spindle has come to a complete
stop before touching the workpiece.
10.DO NOT perform any operation freehand. ALWAYS
holdtheworkpiece firmly againstthe table so itwill
notreckor twist. Use clamps or a visefor unstable
workpiece.
11.MAKE SURE there are no nailsor foreign objectsin
the partofthe workpieceto be drilled.
12.CLAMP WORKPIECE OR BRACE against the left
side ofthe columnto prevent rotation.Ifit is too short
or thetable istilted, clamp solidlyto the table and use
the fence provided.
25.TO AVOID INJURY from accidental starting,always
turnthe switch"OFF" and unplugthe drill press
beforeinstallingor removing any accessoryor
attachmentor makingany adjustment
26.KEEP GUARDS IN PLACE and inworkingorder.
27.USE ONLY SELF-EJECTING TYPE CHUCK KEY as
providedwiththedrill press
13.IF THE WORKPIECE overhangs the table such that
it will fall or tip if not held, clamp it to the table or
provide auxiliary support.
SAVE THESEINSTRUCTIONS
GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR
BREAKDOWN, groundingprovidesa path of least
resistancefor electriccurrentand reducesthe riskof
shock.Thistoolis equipped withan electriccordthat
hasan equipmentgroundingconductorand grounding
plug.The plugMUST be pluggedintoa matching
receptacle that isproperlyinstalledand grounded in
accordancewithALL localcodesand ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it willnotfit
the receptacle,have the properreceptacleinstalledbya
qualifiedelectdcian.
Thistoolis intendedfor use on a circuitthathas a
receptaclelike theone illustratedin'FIGURE A.
FIGURE A shows a 3-prongelectricalplug and
receptaclethathas a groundingconductor.Ifa pmparly
groundedreceptacle isnotavailable,an adaPter
(FIGURE B) can be usedto temporarilyconnectthis
plugto a 2-contact ungroundedreceptacle.The adapter
(FIGURE B) hasa rigidlugextendingfrom itthatMUST
be connectedtoa permanent earth ground,such as a
properlygrounded receptacle box. THE TEMPORARY
ADAPTER SHOULD BE USED ONLY UNTIL A
PROPER GROUNDED OUTLET CAN BE INSTALLED
BY A QUALIFIED ELECTRICIAN. The Canadian
ElectricalCode prohibitsthe use of adapters.
IMPROPER CONNECTION oftheequipmentgrounding
conductorcan result inrisk ofelectricshock.The
conductorwiththe green insulation(withor without
yellowstripes)isthe equipmentgroundingconductor.If
repair or replacementofthe electriccordor plug is
necessary,DO NOT connectthe equipmentgrounding
conductorto a liveterminal.
CHECK with a qualified electrician orservice personnel
ifyou do notcompletelyunderstandthegrounding
instructions,or ifyou are notsure the toolisproperly
grounded.
USE ONLY 3-WIRE EXTENSION CORDS THAT HAVE
3oPRONG GROUNDING PLUGS AND 3-POLE
RECEPTACLE THAT ACCEPT THE TOOL'S PLUG.
REPAIR OR REPLACE DAMAGED OR WORN CORD
IMMEDIATELY.
CAUTION: In all cases, make certainthe receptaclein
questionisproperlygrounded. Ifyou are notsure have a
certifiedelectriciancheckthe receptacle.
This drill press is for indoor use only. Do not expose to
rain or use in damp locations.
Flg. A
3-Prong Plug
_" p.rGprroP_o°nl_;_o_nrin;e
GUIDELINES FOR EXTENSION CORDS
Fig. B
GroundingLug
Make sure yourextension cord is ingood condition.
When usingan extensioncord, be sure touse one heavy
enoughtocarrythe current yourproductwilldraw. An
undersizedcordwillcause a dropin line voltage
resultingin lossof powerand overheating.The table
belowshowsthecorrectsize to use accordingtocord
length and nameplate ampere rating. Ifin doubt, usethe
nextheaviergauge. The smallerthe gauge number,the
heavierthecord.
Adapter
is Connected to a
Known Ground
Be sure your extension cord is properly wired and in
goodcondition.Always replace a damaged extension
cordor have itrepaired by a qualifiedperson before
usingit. Protectyourextensioncordsfrom sharpobjects,
excessiveheatand damp or wet areas
rdI_hV_lll_[e_-*ll[el naal] :s :1,:(ii :1_K'I[el _ [l(e] _| i},.llr:t tjLt/t.
Use a separate electrical circuit for your tools. This
circuit must not be less than #12 wire and should be
protected with a 15 Amp time lag fuse. Before
connecting the motor to the power line, make sure the
switch is in the OFF position and the electric current is
rated the same as the current stamped on the motor
nameplate. Running at a lower voltage will damage the
motor.
This tool mustbe grounded while in useto protect the
operator from electrical.
(When usinc
6,mpere Rating
more than not more than
0 6
6 10
10 12
12 16
SAVE THESE INSTRUCTIONS
120 volts only)
Total length of cord in feet
25' 50' 100' 150'
18 16 16 14
18 16 14 12
16 16 14 12
14 12 Not recommended
RECOMMENDED ACCESSORIES UNPACKING AND CHECKING CONTENTS
r_r/_J=-KqKE=]
Use onlyaccessorierrecommended for this drillpress.
Followinstructionsthataccompany accessories.Use of
improperaccessoriesmay cause hazards.
VisityourSears Hardware Department or see the
CraftsmanPower and Hand Tools Catalog for the
following accessories:
Drillbits
Hold-Downand Guide
DrillpressVises
Clamping kit
Ifany part ismissingor damaged, do not plugthe drill
pressin untilthe missingor damaged part isreplaced,
and assemblyiscomplete.
Carefullyunpackthe drill press and all itsparts,and
compare againstthe list below.
To protectthe drillpress from moisture,a protective
coatinghasbeen appliedtothe machinedsurfaces.
Remove thiscoating with a softclothmoistenedwith
keroseneor WD-40.
.r_rArl,_1d_11_[e
Use onlyaccessoriesdesigned for this drill pressto avoid
injuryfrom thrownbrokenparts or workpieces.
Sears may recommend otheraccessoriesnot listedin
this manual. See your nearest Sears store or Power and
Hand Tool Catalog for other accessories.
Do not use may accessoryunless you have completely
readthe instruction or operator'smanual for that
accessory.
To avoidfire or toxic reaction, never use gasoline,
naphtha,acetone, lacquerthinneror similarhighly
volatilesolventstoclean the drillpress.
TABLE OF LOOSE PARTS
ITEM DESCRIPTION QUANTITY
A. Head assembly t
B. Table 1
C. Base 1
D. Column assembly 1
Loose partsbag:
E. Feed handle
F. Lock handle
G. Crank Handle
H. Hex botts
I. Fence assembly
J. Triangle knobs
K. T-Block
L, Washer
M. Hex wrenches
N. Wedge
O. Arbor
Boxz
P. Chuckkey
Q. Chuck
3
1
1
4
1
2
2
2
3
1
1
Coverknob
\
Beltguardcover
Beltpulleys
Lightswitch
Belttensionhandle
Belttensionlock knob
Belttensionknob
Motor
Cordclamp
Power cord
Table support I(
Feedspring
Bevelscale
Upperstopnut
- Lowerstopnut
Depthscale
Depthstop
Stopnut
Springcap
-- Spindle
Quill
Table
Tablelock
5/8"Threadeddrain
Set screws
Tablesupport
Tablearm
-.-Arbor
(_Chuck
Chuckkey
Column
support
Fenceend_\
BevelLock V _"_,,_
)'Locking setscrew
Fencebackstop
BASE - Supportsdrillpress.For additionalstability,
holesare providedin base toboltdrillpressto floor.
(See "Specific Safety Instruction for DrillPresses.")
BACKUP MATERIAL - Apiece ofscrapwood placed
betweenthe workpieceand table. The backupbeard
preventswood in the workpiecefrom splintedngwhen
the drillpassesthroughthe backsideoftheworkpiece.It
alsopreventsdrillingintothe table top.
BELT GUARD ASSEMBLY - Covers the pulleysand
beltduringoperationof the drillpress.
BELT TENSION - Refer to the"Assembly" Section,
"Installingand Tensioning Belt.".
BELT TENSION HANDLE - Turn thehandle clockwise
toapply tensionto belt, turnthe handle counterclockwise
to release belttension.
BELT TENSION LOCK KNOBS - Tighteningthe knobs
locksthemotorbracket supportand the belttension
handle,maintainingcorrectbeltdistanceand tension.
BEVEL SCALE - Shows degree of table tilt for bevel
operaions. The scale ismounted on the side ofthe arm.
CHUCK - Holdsdrill bit or otherrecommended
accessoryto performdesired operations.
CHUCK KEY - A self-ejectingchuckkey whichwillpop
outofthe chuckwhen you let go of it.This actionis
designedto help preventthrowingofthe chuck keyfrom
thechuckwhen the peer isturned ON. Do not useany
otherkey as a substitute; ordera newone if hamaged or
lost.
COLUMN - Connects the head, table, and base on a
one piecetube for easy alignment and movement.
COLUMN COLLAR - Holds the rack to the column.
Rack remains movablein the collarto permit table
support movements.
COLUMN SUPPORT - Supports the column, guides the
rack and providesmountingholesfor columnto base.
DEPTH SCALE STOP NUTS - Lock the spindle to the
selected depth.
DEPTH SCALE - Indicates depth of hole being drilled.
DRILL BIT - The cutting tool used in the drill press to
make holes in a workpiece.
DRILL ON/OFF SWITCH - Has lockingfeature. This
feature is intended to help preventunauthorizedand
possible hazardous use by children and others. Insert
the key into the switch to turn the drill press on.
DRILLING SPEED - Changed by placingthe belt in any
of the steps(grooves) inthe pulleys.See the Spindle
Speed Chart insidebeltguard.
FEED HANDLE - Moves the chuckup or down.IF
necessary, one ortwo ofthe handles may be removed
whenevertheworkpiece isof suchunusualshape thatit
interfereswith thehandles.
FENCE - Attaches tothe table to alignthe workpieceor
for fast repetitivedrilling.Removable. Removefence
when itinterfereswith otherdrillpress accessories.
HEAD LOCKS - Locks the head tothe column.
ALWAYS lockthe head in placewhile operatingthedrill
press.
RACK - Combines withgear mechanism to provide
easy elevationofthe table by thehandoperated table
crank.
REVOLUTION PER MINUTE (R.P.M.)- The numberof
turns completedbya spinningobjectin one minute.
SPINDLE SPEED - The RPM. ofthe spindle.
SPRING CAP - Adjusts quill spring tension.
TABLE SUPPORTS LOCK - Tighteninglocksthe table
supporttocolumn.Always haveit lockedin placewhile
operatingthe dirllpress.
TABLE - Provides a working surface to supportthe
workpiece.
TABLE ARM - Extends beyond the table supportfor
mounting and aligning the table.
TABEL BEVEL LOCK - Locks the table in anyposition
from 0° - 45°
TABLE CRANK - Elevates and lowers the table. Turn
clockwise to elevate the table. Support lock must be
released before operating the crank.
TABLE LOCK - Locksthe table after it is rotated to
variouspositions.
TABLE SUPPORT - Rides on the column to supportthe
table arm and table.
THREADED DRAIN (518")- Attach a 5/8" (pipe
threaded) metal pipe to the threaded opening for
drainingexcees oilintocontainer.Fora non-draining
surfaceattacha threaded metal plug.Pipe and plugnot .
included.
WORKPIECE - Material being drilled.
ASSEMBLY INSTRUCTIONS
Foryourownsafety,neverconnectplugtopower
sourceoutletuntilall assemblyand adjustmentsteps
arecompleted, andyou havereadand understood
the safetyandoperatinginstructions.
TOOLS NEEDED
_ w_encb
III t lilt IIIt_
Frw_ing
8"S 10"AdJustab__
Comb_e_m_tre
The DdlTPressisvery heavyand MUST be liftedwiththe
helpof 2 PEOPLE OR MORE, to safetyassembly it.
COLUMN SUPPORT TO BASE (FIG. A)
1. Position the base (1) on the floor.
2. Place the column (2) on the base, aligning the
holes in the column support with the holes in the
base.
3. Locate the four long hex bolts (3) from the loose
parts bag.
4. Place a bolt in each hole through the column
support and the base. Tighten with an adjustable
wrench.
i
INSTALLING THE TABLE (FIG. B and C)
1. Locate the table crank (1) and support lock (2) from
the loose parts bag.
2. Insert the support lock handle intothe hole (3) at
the rear of the table support assembly. Tighten by
hand.
3. InstaJIthe table crank handle (3) onto the small
shaft (4), aligning the set screw (5) with the flat
surface of the shaft (4), aligning the set screw (5)
with the fiat surface of the shaft. Tighten the set
screw with a hex wrench.
10
Rg. B
4. (FIG. C) Loosen the support lock (2). Raise the
table arm assembly by turning the crank handle (1)
clockwise. Tighten the support lock.
5. Place the table (6) in the table arm assembly.
Tighten the table lock handle (7).
Rg. C
INSTALLING EXTENSION WING
1. Place the handle (OWVG) onto the upper tube
(OWVH).
2. Place the flat washers (OT6T) onto the hex head
bolts (OJUB). Insert the bolt (OJUB) intothe upper
tube (OWVH), and tighten.
3. Insertthe hes head bolts (OJUB) onto the upper
tube (OJUB) and tighten.
4. Place the upper tube assembly under the table.
5. Place the set plate (OWVJ) ontothe clamp bolt
(OWVK). Insert the set plate assembly intothe
table and tighten.
NOTE: If length adjustment is necessary, loosen
the clamp bolt (OWVK) to the desired length and
tighten the clamp bolt.
OWVE
INSTALLING THE HF.AD (FIG. D)
mvl/_d_ql K_
The DrillPress h_d Is very heavy and MUST be lifted
with the help of 2 PEOPLE OR MORE,to safely
assemble the Drill Press head on the column.
1. Carefully lift the head (1) above the column (2) and
slide it ontothe column.Make sure the head slldea
down over the column as far as poealble.Algn the
head with the base.
2. Using the hexwrench, tighten the two head lock eat
screws (3) on the right side ofthe head.
Fig. D
"ry
J
_3
INSTALLING FEES HANDLES(FIG. E)
1. Locate three feed handles in the loose parts bag.
2, Screw the feed handles (1) into the threaded holes (2)
in the hub (3), Tighten
FENCE ASSEMBLY (FIG. F)
This drill press has a channeled table top.
1. Determine the desired location for the fence (1).Sllde
theT-blocks (2) Into the appropriate channels as
shown
2. Align the mounting holes ofthe fence over theT-block's
threaded hloes.
3. Place a washer (3) on the threaded end of the knob (4).
Insert the knob through the mounting hole of thefence
into theT-block,and Ugbetan.
4. Repeatfor the other knobandT-block.
Fig. F
11
INSTALUNG THE CHUCK (FIG. G, H, and I
1. Clean out the tapered hole In the chuck (1) wltha
CkHlndoth.
2. Clean taperedsurfacasonthe arbor(2) and spindle(3).
CAUTION: Make sure there am no foreignparticles
stk:kingto the surfaces.The slightestpiece ofdirt on
any of these surfaces willprevent the chuck from
seating properly.This willcause the ddll chuck and
bit to wobble. Iftapered hole is extremely dirty, use a
cleaning solvent.
Fig. G
7. Using a robber mallet, plastic-tippedhammer, or a
mOCKOTwood and a hammer, firmlytap the chuck
upward intoposi_n on the spindle shaft.
Fig. I
3. 4(FIG. H) Push the chuck(1) ontothe spindle
arbor (2). Tap gentlyto ensure seat.
4. 5Lower the spindle byturning thefeed handles (8)
countemlockwise, untilthe slot (4) appears on the
quill (5).
5. Push the chuck and spindlearborup intothe spindle,
making sure the tang (6) (upper narrow end of the
spindle arbor shank) is engaged and lockedin the
inner slot (7) of the spindle.This can be seen
throughthe outer slot (4) of the quillby rotatingthe
chuck and arbor untilthe two slotsare aligned.
6. Open the jaws of the chuck (1) by rotatingthe chuck
sleeve clockwise.To preventdamage, make sure the
jaws are completely receded intothe chuck.
Fig. H 4 _. "----,_ I
INSTALLING UGHT BULB (RG. J) (not Included)
1. Installa light bulb(no larger than 60 watt)intothe
socket inside the head.
Fig. J
12
DRILL PRESS ADJUSTMENTS
CAUTION: All the adjustments for the opera,on of the
ddl press have been completed at the lectory.Due to
normalwear and use, some occasionalmadjustmente
may be necessary.
!_W_,I -'l_l_[el
Topreventpersonalinjury,a dysciscor. thepaugfnxn
the powersourcewhen ma;dnganyadjustments
SQUARING TABLE TO HEAD (RG. K and L)
NOTE: The table arm and supporthas a preddlledhole
witha lockingset screw insertedfor lockingthe table to
a predetermined0° horizontal_. Itmustbe loosened
to change the angle of the table.
1. Insert a 1/4", or larger diameter,precisionground
stsetrod(1), approximately3" long,intothechuck(2).
Tighten the chuckjaws.
2. Raise table to workingheightand lock.
3. Usingthe combinationsquare (3), placeena edge
fiat on the tebie, and alignthe other edge verlfoally
beside the rod (1).
Fig. K
Fig. L
5
6
4
7
BEVEL SCALE (FIG. L and M)
NOTE: The bevel scale has been included to measure
approximate bevel angles. If precision is necessary,
a square or othermeasuring toolshould he used to
positionthe table.To use the bevel scale (7):
1. Loosenthe Ioddngset screw (4) to RELEASE itfrom
the table support.
2. Loosen the large hex head bevel lockingbolt(6).
2
1
3
I I I I I I I I I I I I
[
4. If an adjustment is necessary,loosen thelockingset
screw (4) with the 3 mm hex key to RELEASE the
table from the horizontal position.
5. Loosen the large hex head bevel lockingbolt(6).
Tolprevent injury,be sure to hold the table &table arm
assembly,so it willnot swivelor tilt.
6. Alignthe square to the red byrotating the table until
the square and rodare in line.
7. Retightenthe large bex belt. (6).
To prevent injury,be sure to holdthe table & table arm
assembly,so it willnot swivel or tilt.
3. Tilt the table,aligningthedesired angle measurement
to the zero line oppositethe scale (7).
4. Tighten the bevel lockingbolt. (6).
5. To returnthe table to itsoriginalposition,loosen the
bevel lockingbolt (6). Realignthe bevel scale (7) to
the 0° position.
6. Tighten the lockingset screw(4) untilit is seated in
the horizontal 0_hole of the table support.
Fig. M
5
6
7
13
_[wr_,1=t_'llKl[e_
To prevent personalinjury,always disconnect plug
from the power sourcewhen making any adjustment.
SPINDLE I QUILL (FIG. N)
Rotate the feed handles counterclockwiseto lower
spindleto its lowestposition.Hand supportthe
spindlesecurely and move itback and fortharound
the axis. If there is too much play,do the following:
1. Loosenthe lock nut(1).
2. Turn the screw (2) clockwiseto eliminate the play,
butwithoutobstructingthe upward movement of
the spindle. (A littleplay in the spindleisnormal.)
3. Tighten the lock nut(1).
Fig. O
Fig. N
QUILL RETURN SPRING (FIG. O)
The quillreturnspring may need adjustment ifthe
tensioncause the quillto returntoo rapidly or too
slowly.
1. Lowerthe table for additionalclearance.
2. Placea screwdriverin the lower front notch(1) of
the springcap (2). Hold it in place while loosening
and removingonlythe outerjam nut (3).
3. With the screwdriverstillengaged inthe notch,
loosenthe inner nut(4) just untilthe notch(5)
disengagesfrom the boss (6) on thedrillpress
head.
CAUTION: DO NOT REMOVE THIS INNER NUT,
because the springwill forcibly unwind.
4. Carefully turn the spring cap (2) counterclockwise
with the screwdriver, engaging the next notch.
5. Lower the quill to the lowest position by rotating the
feed handle in a counterclockwise direction while
holding the spring cap (2) in position.
6. If the quill moves up and down as easily as you
desire, tighten the standard nut (4) with the
adjustable wrench. If too loose, repeat steps 2
through 5 to tighten. If too tight, reverse steps 4 and
5.
DO NOT OVERTIGHTEN and restrict quill
movement.
7. Replace the jam nut (3) and tighten against the
standard nut (4) to prevent the standard nut from
reversing.
2
To avoidinjury from an accidental start, ALWAYS
make sure the switch is in the "OFF" position, the
switch key is removed, and the plug is not connected
to the power source outlet before making belt
adjustments.
BELT TENSION (FIG. P)
Make sure pulleysare alignedproperly as shown in
FigureR on page 15.
1. To unlockthe belt tension,turnthe belt tensionlock
knobs (1) on each side of the drillpresshead
counterclockwise.
2. Tightenthe belts by turningthe belt tension handle
(2) clockwise.
3. Loosenthe beltsby turning the belt tensinhandle
(2) counterclockwise.Set belts on pulleystepsfor
desired speed.
4. Lockthe belt tensionlockknobs(1) byturning
clockwise.
NOTE: Belt tension is correct ifthe belt deflects
approximately 1/2 inch when pressed at itscenter.
Fig. P
14
_vlvh_=1_[I
To avoid injury from an accidental start, ALWAYS
make sure the switch is in the "OFF" position, the
switch key is removed, and the plug is not connected
to the power source outlet before making belt
adjustments.
ALIGNING THE BELT PULLEYS (FIG. N)
Open the head cover of the Drill Press. Check
alignment of the pulleys with a straight edge (5) such
as a framimg square, a level, or a piece of a wood.
Lay the straight edge across the top of the pulleys. If
all three pulleys are NOT aligned:
1. Release belt pressure by loosening the belt tension
lock knobs (4) on either side of the head, unlocking
the belt tension handle (1).
2. Loosen the motor mount nuts (2). Lift or lower the
motor (3) until the pulleys are in line.
3. Tighten the motor mount nuts (2) using an
adjustable wrench.
NOTE: To avoid rattles or other noise, the motor
housing should not touch the lower belt guard
housing.
4. Retighten the belts by turning the belt tension
handle (1) clockwise, until the belt deflects
approximately 1/2 inch when pressed in the center.
NOTE: Refer to the chart inside the belt guard
cover for recommended drilling speeds and
belt/pulley positions.
5. Lock the belt tension lock knobs (4) by turning
clockwise.
NOTE: When the belts are new, it may be difficult to
move the belts. As the machine is used, the belts will
gain more elasticity and will be easier to adjust.
Fig. Q
BASIC DRILL PRESS OPEATIONS
SPEEDS AND BELT PLACEMENT (FIG. R)
This drill press has 12 speeds, as listed below:
250 RPM 600 RPM 1620RPM
340 RPM 650 RPM 1900RPM
390 RPM 990 RPM 2620 RPM
510 RPM 1550 RPM 3100RPM
See inside of the pulley guard for specific placement
of the belts on the pulleys to change speeds.
To avoid possible injury, keep guard closed, in place,
and in proper working order while tool is in operation.
Fig. R
9
250 trim_
o
510 tdmin
i
9
9
9
9
9
9
Q
9
9
3100 tr_lin
1 4 3
15
ON I OFF SWITCH PANEL (FIG. S)
The "ON I OFF" switchhas a removable, yellow
plastickey.With the key removed from the switch,
unauthorizedand hazardous use bychildrenand
otheris minimized.
1. To turnthe drillpress "ON', insertkey (1) intothe
slotof theswitch(2), aqd movethe switchupward
to the"ON" position
2. To turnthedrillpress"OFF', movethe switch
downward.
3. To lockthe switchinthe =OFF"position, graspthe
end,or yellowpart,of the switchtoggle, and pullit
out.
4. Withthe switchkey removed, theswitchwillnot
operate.
5. If theswitchkey is removedwhilethe drillpress is
running,itcan beturned "OFF"butcannotbe
restartedwithoutinsertingthe switchkey.
6. To turnthe worklight"ON", pressthe rockerswitch
(3).
7. Never leavethe drillpressunattended. Turn the
lightswitchand powerswitch"OFF" and waituntilit
comesto a completestop.
Rg. S
f
m
_3
--2
BI
ALWAYS lock theswitch"OFF" when the drill press is
not in use. Remove the key and keep it in a safe place.
In the event of a power failure, blown fuse, or tripped
circuit breaker, turn the switch "OFF" and remove the
key, preventing an accidental startup when power comes
on.
INSTALLING DRILL BIT IN CHUCK (FIG. T)
1.With theswitch"OFF"and the yellow switchkey
removed, openthe chuckjaws (1) usingthe chuckkey
(2). Turn thechuck key counterclockwiseto openthe
chuckjaws (1).
2. Insertthe drillbit (3) into the chuck far enoughto
obtainmaximum grippingbythejaws, butnot far
enoughtotouchthe spiralgrooves(flutes) ofthedrill
bitwhenthe jaws are tightened.
3. Make surethat the drillis centered inthe chuck.
4. Turn the chuckkey clockwiseto tightenthejaws.
To avoidinjury or accident by the chuckkey ejecting
forcibly from the chuck when the power is turned "ON",
use only the self-ejecting chuck key supplied with this
drill press.ALWAYS recheck and remove the chuck key
before turning the power"ON".
Fig.T
To preventthe workpieceor backup materialfrom being
tom from your hands while drilling, you MUST position
the workpiece against the LEFT side of the column. If the
workpiece or the backup material is not long enough to
reach the column, clamp them to the table, or use the
fence provided with the drill press to brace the workpiece.
Failure to secure the workpiece could result in personal
injury.
USING THE FENCE (FIG. U)
The fence provides a way of accuratelyand quickly
settingup the workpiecefor more precisionorfor repitive
drillingoperations.
1. Usingthecenterpunchor sharpnail, make an
indentationin the workpiecewhere _ou wantto drill.
2. Lowerthe drillbit toalignwith the indentationon the
workpiece.See "HOLDING A DRILLING LOCATION"
page 19.
3. Loosenthe knobs(1) and slidethe fence backstop (2)
firmly againstthe longside ofthe workpiece.Tighten
the knobswhen inposition.
4_ Loosenthe wingnut (3) and slidethe end stop(4)
alongthe fence untilitisfirmly againstthe leftsideof
the workpiece.Tightenthe wing nut.
5. Check the accuracybydrillinga scrapworkpiece.
Adjust ifneeded.
6. Holdwithyourhandor clamp thetop surface ofthe
workpiecefirmly toprevent it from liftingoff thetable
when the bit is raised.
Fig. U
234
16
DRILLING TO A SPECIFIC DEPTH (FIG. V)
Drillinga blindhole (not all the way throughworkpiece)
toa givendepthcan be done twoways:
Workpleca method
1. Mark the depth(1) ofthe holeon the side ofthe
workpiece.
2. W'_ththe switch"OFF", bringthe drillbitdownuntil
thetip iseven with themark.
3. Hold thefeed handle (2) at thisposition.
4. Spinthe lowernut (3) downtocontactthe depth
stop(4) on the head.
5. Spinthe upper nut(5) down and tightenagainstthe
lower nut (3)..
6. The drillbitwill nowstopafter travelingthe distance
marked on theworkpiece.
Depth scale method
Note: With the chuckup the tipof'the drillbit mustbe
just slightlyabove thetop of theworkpiece.
1.With theswitch"OFF", turn the feed handle (2) until
depth stop (4) points to the desired depth on the
depth scale (6) and hold the feed handle in that
position.
2. Spin the lower nut (3) down to contact the depth
stop (4).
3. Spin the upper nut (5) against the lower stop nut (3)
and tighten.
4. The drill bit will stop after traveling the distance
selected on the depth scale.
Fig. V
LOCKING THE CHUCK AT THE DESIRED DEPTH
(FIG. W)
1. Withthe switch"OFF",turnthe feed handlesuntilthe
chuck (1) isat the desireddepth_Hold the feed
handlesat this position.
2. Turn the stopnut (2), located underthe depthstop
(3), counterclockwiseand upwards,untilitisagainst
the depthstop.
3. The chuckwillnow be heldat this positionwhen the
feed handlesare released.
Flg.W
REMOVING CHUCK AND ARBOR (FIG. X)
1. With the switch"OFF", adjust thedepth stopnut(1) to
holdthedrillat a depthofthree inches. (See
instructionsfor "LOCKING CHUCK AT DESIRED
DEPTH").
2. Align the key holesinthe spindle(2) and quill(3) by
rotatingthe chuckbyhand.
3. Insertthe key wedge (4) into the key holes(2 & 3).
4. Tap the key wedge (4) lightlywith a plastictipped
hammer, until the chuckand arborfall out ofthe
spindle.
NOTE: Place one hand below the chuck to catch it
when it falls out.
Fig. X
S
4
17
BASIC OPERATION INSTRUCTIONS
To getthe bestresultsand minimizethe likelihoodof
personalinjury,follow these instructionsfor operating
yourdrillpress.
Foryourownsafety, always observethe SAFETY
INSTRUCTIONS listedhere and on pages 3, 4 and 5
ofthe instructionmanual.
YOUR PROTECTION
To avoidbeing pulledintothe powertool,do notwear
looseclothing,gloves,neckties,orjewelry. Always tie
backlonghair.
1. If any part ofyour drill press is missing, malfunctioning,
damaged or broken, stopoperation immediatelyuntil
that partis properlyrepairedor replaced.
2. Never placeyourfingers in a positionwhere they
couldcontactthe drillbitor othercuttingtool. The
workpiecemay unexpectedlyshift,or your handcould
slip.
3. To avoidinjuryfrom partsthrownbythe spring,follow
instructionsexactlywhen adjustingthe springtension
of thequill.
4. To preventheworkpiecefrom being tornfrom your
hands,thrown,spunby the tool,or shattered, always
properlysupportyourworkpiece as follow:
a. Always positionBACKUP MATERIAL (used
beneathworkpiece) sothat itcontactsthe left
sideofthe column,or use the fence providedand
a clamp to brace a small workpiece.
b. Whenever possible,positiontheWORKPIECE to
contactthe leftside ofthe column. Ifit istoo short
or thetable istilted, usethe fence providedor
clampsolidlyto the table, usingthe table slots.
c. When usinga drillpressvise, always fasten itto
thetable.
d. Never do anywork freehand (hand-holdingthe
workpieceratherthan supportingiton the table),
exceptwhen polishing.
e. Securelylockthe head and supporttothe column,
thetable arm tothe support,and the table tothe
tablearm, beforeoperatingthe drillpress.
f. Never movethe head or the table while thetool is
running.
g. Beforestartingan operation,jog the motorswitch
tomake sure the drillor othercuttingtooldoes not
wobble orcause vibration.
h. Ifa workpieceoverhangsthe table so itwillfall or
tip ifnot held,clamp ittothe table or provide
auxiliarysupport.
i. Use fixturesfor unusualoperationsto adequately
hold,guide,and positionworkpiece.
j. Use the SPINDLE SPEED recommended for the
specificoperation and workpiecematerial. Check
the panel on the insidepulleycover or the chart
belowfor drillingspeed information.For
accessories,refer tothe instructionsprovidedwith
eachaccessory.
5. Never climbon the drillpresstable, it couldbreak
or pullthe entiredrillpressdownon you.
6. Turn the motorswitch"OFF", and putaway the
switchkey when leaving the drillpress.
7. To avoidinjuryfrom thrownwork or toolcontact,do
notperfornlayout, assembly,or set up work on the
table whilethe cuttingtool isrotating.
DRILLING SPEED TABLE (rpm)
Drill Bit Material
Diam. Wood 6.1umi- Plastic Mild Stain-
(Inches) mum Steel less
1/32 3100 3100 3100 3100 3100
1620
1/16 2620
1620 990
1/8 2620 1550
990 600
3/16 1550 650
1620 1620
1/4 2620 2620
600 340
5/16 650 510
990 990
3/8 1550 1550
1630 340 250
7/16 2620 510
600 600
1/2 650 650
9/16
5/8
18
POSITIONING THE TABLE AND WORKPIECE
(FIG. Y and Z)
1. Lockthetable (1) to thecolumn(2) at a positionso
thetipofthe drillbit (3) is just abovethe topofthe
workpiece(4).
2. ALWAYS place a BACK-UP MATERIAL (scrap
wood)on the table beneaththe workpiece.Thiswill
preventsplinteringor heavyburringon the
undersideof theworkpiece. To keep the back-up
material from spinning out of control, it MUST
contact the LEFT side of the column.
To prevent the workpiece or backup material from being
torn from your hands while drilling, you MUST position it
against the LEFT side of the column. If the workpiece or
the backup matedal is not long enough to reach the
column, use the fence provided with the drill press to
brace the workpiece. Failure to do this could result in
personal injury.
HOLDING A DRILLING LOCATION
1. Usinga centerpunchor sharpnail,make an
indentationintheworkpiecewhereyouwantthe
hole.
2. Usingthefeed handles,bdng thedrilldowntoalign
withthe indentationbeforeturningthedrillON.
TILTING THE TABLE (FIG. AA)
NOTE: The table arm and support (1) has a preddlled
hole with a locking set screw inserted for locking the
table into a predetermined 0 ° horizontal position.
1. To use the table in a bevel (tilted) position, turn the
locking set screw (2) with the hex key
counterclockwise to release it from the table
support.
2. Loosen the large hex head bevel locking bolt (3).
_t
To prevent injury,be sure to hold the table& table
arm assembly, so it will not swivel or tilt.
Fig. Y
2
Fig. AA
\
3. For small pieces that cannot be clamped to the
table, use a drill press vise (optinal accessory).
The drill press vise MUST be clamped or bolted to the
table to avoid injury from a spinning workpiece, or
damaged vise or bit parts.
Remove the drill press fence when it interferes with other
drill press accessories.
Fig. Z
3. Tilt the table, aligning the desired angle
measurement to the zero line opposite the scale (4).
Tighten the bevel locking bolt.
4 To return the table to its original position, loosen
the bevel locking bolt (3). Realign the bevel scale (4)
to the 0° position
5 Using the hex key, turn the locking set screw (2)
clockwise to seat into the hole.
To avoid injury from spinning work or tool breakage,
always clamp workpiece and backup material
securely to the table before operating the drill press
with the table tilted
FEEDING
1. Pull down the feed handles with only enough effort
to allow the drill bit to cut.
2 Feeding too slowly might cause the drill bit to burn.
Feeding too rapidly might stop the motor, cause the
belt or drill to slip, or tear the workpiece loose and
break the drill bit
3. When drilling metal, it may be necessary to
lubricate the drill bit tip with motor oil, to prevent
burning the tip.
19
MAINTAINING YOUR DRILL PRESS
Foryourownsafety, turnthe switch=OFF"and remove
theplugfrom the powersourceoutletbeforemaintaining
or lubricatingyourdrillpress.
Frequentlyblow out, usingan air compressoror dust
vacuum,anydustthat accumulatesinsidethe motor.
A coatofautomotivepastewax appliedto thetable and
columnwillhelpto keep the surfaceclean.
To avoidshock or fire hazard, ifthe powercordiswornor
cutin anyway, have itreplaced immediately.
LUBRICATION
Allofthe drillpressball bearingsare packedwith grease
at the factory. They requireno further lubrication.
Periodicallylubricatethe gear and rack, table elevation
mechanismofthe spindlethe rack(teeth) ofthequill.
20
TROUBLESHOOTING GUIDE
To avoidinjuryfrom an accidentalstart,turnthe switch"OFF" and always removethe plugfrom thepowersourcebefore
makinganyadjustment.
ConsultyourlocalSears Service Center iffor any reasonthemotorwillnotrun.
PROBLEM
Noisyoperation
Drill bit burn.
Runoutof drill bit point -
drilled holenot round.
Wood splinters on
underside.
Workpiece torn loose from
hand.
Drill bit binds inworkpiece.
Excessive drill bit runout
orwobble.
Quill returns too slow or
too fast.
Chuck will not stay
attached to spindle. It falls
off when trying to install.
POSSIBLE CAUSES
1. Incorrectbelttension.
2. Dry spindle.
3. Loose spindlepulley.
4. Loosemotor pulley.
1. Incorrect speed.
2. Chips notcomingout of
hole.
3. Dull drill bit.
4. Feeding too slowly.
5. Not lubricated.
1. Hand grain in wood or
lengths of cutting flutes
and/or angles not equal.
2. Bent drill bit.
1. No backup material under
workpiece.
1.Not supported or clamped
properly.
1. Workpiece pinching drill bit,
or excessive feed presure.
2. Improper belt tension.
1. Bent drill bit.
2. Worn bearings.
3. Drill bit not propedy installed
in chuck.
4. Chuck not properly installed.
1. Spring has improper tension.
1. Dirt, grease, or oil on the
tapered inside surface of
chuck or on the spindle's
tapered surface.
REMEDY
1. Adjust tension. See Section
"ASSEMBLY - TENSIONING BELT"
2. Lubricate spindle.See Section
"LUBRICATION".
3. Check tightness of retaining nut on pulley, and
tighten if necessary.
4. Tighten set screw in motor pulley.
1. Change speed. See Section" BASIC DRILL
PRESS OPERATION - SPINDLE SPEEDS"
2. Restract drill frequently to clear chips.
3. Resharpen drill bit.
4. Feed fast enough - allow drill to cut.
5. Lubricate drill. See Section "BASIC DRILL
PRESS OPERATION-FEEDING"
1. Resharpen drill bit correctly.
2. Replace drill bit.
1. Use backup material. See Section "BASIC
DRILL PRESS OPERATION".
1. Support workpiece or clamp it. See Section
"BASIC DRILL PRESS OPERATION".
1. Support workpiece or clamp it. See Section
"BASIC DRILL PRESS OPERATION".
2. Adjust tension. See Section" ASSEMBLY -
TENSIONING BELT".
1. Use a straight drill bit.
2. Replace bearings.
3. Install drill properly. See Section "BASIC
DRILL PRESS OPERATION" and
"ASSEMBLY".
4. Install chuck properly. See Section
"ASSEMBLY - iNSTALLING THE CHUCK".
1. Adjust spring tension. See Section
"ASSEMBLY - ADJUSTMENTS -QUILL
RETURN SPRING".
1. Using a household detergent, clean the
tapered surface of the chuck and spindle to
remove all dirt, grease and oil. See Section
"ASSEMBLY - INSTALLING THE CHUCK".
21
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Craftsman 137229151 Owner's manual

Category
Power tools
Type
Owner's manual
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