Hyundai HYT2622-II User manual

Hyundai
Brand
Hyundai
Model
HYT2622-II
Category
Power hedge trimmers
Type
User manual

This manual is also suitable for

Page 2
Rev 2
CONTENTS
Section Description
Page N
o
/N
o’s
1. SAFETY
3 - 6
2. MACHINE PARTS
7
3. OPERATING PROCEDURES
7 - 12
4. MAINTENANCE
13 -17
5. TROUBLESHOOTING
18
6. STORAGE
19
7. SPECIFICATION
19
8. SPARE PARTS
20 – 25
9. GENPOWER CONTACT DETAILS
26
10. DECLARATIONS of CONFORMITY
20
Page 3
Rev 2
1. SAFETY.
1.1. The operator of the machine;
1.1.1. Is responsible for and has a duty of care in making sure that the machine is operated safely
and in accordance with the instructions in this user manual.
1.1.2. Should never leave it in a condition which would allow an untrained or unauthorised
person/s to operate this machine.
1.1.3. Should take care and show due diligence for the safety of and with regard to those around
whilst using the machine, to include but not limited to;
1.1.3.1. Elderly, children, pets, livestock and property.
1.2. Some or all of the following PPE, Warning Signs and symbols may appear throughout this manual
and you must adhere to their warning/s. Failure to do so may result in personal injury.
Personal Protective clothing (PPE)
Warning Signs and Symbols – FOLLOW safety messages to avoid or reduce risk of injury or death.
DANGER - indicates a
hazard which if not
avoided could result in
serious injury or death.
WARNING - indicates a
hazard which if not
avoided could result in
serious injury or death.
CAUTION - indicates a
hazard
which if not
avoided
might result
in minor
or
moderate injury.
NOTE - indicates a
situation that could
easily result in
equipment damage.
READ MANUAL
Page 4
Rev 2
1.3. Carbon Monoxide
1.3.1. Carbon monoxide is a colourless and odourless gas, inhaling this gas can cause death as well as
serious long term health problems such as brain damage.
1.3.2. The symptoms of Carbon monoxide poisoning can include the following;
1.3.2.1. Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.
1.3.2.2. Carbon monoxide symptoms are similar to flu, food poisoning, viral infections and
simply tiredness. That’s why it’s quite common for people to mistake this very dangerous
poisoning for something else.
1.3.3. To avoid Carbon monoxide poisoning DO NOT Use Petrol/Diesel powered equipment inside
a home or garage even if doors and windows are open.
1.3.4. If you think you or someone around you has been affected by carbon monoxide poisoning;
1.3.4.1. Get fresh air immediately.
1.3.4.2. Open doors and windows, turn off machine and leave the affected area.
1.3.4.3. See your doctor immediately or go to hospital - let them know that you suspect
carbon monoxide poisoning.
1.3.5. DO NOT use in an enclosed area or a moving vehicle.
1.4. General fuel safety.
1.4.1. Fuel Safety additional information can be obtained from the Health and Safety Executive
(HSE) document SR16.
1.4.2.
All fuels are Flammable.
1.4.3. Keep away from all ignition sources i.e. Heaters, Lamps, sparks from Grinding or welding.
1.4.4. Hot work on tanks that have contained fuel is extremely dangerous and should not be
carried out.
1.4.5. Keep work area clean and tidy.
1.4.6. Clean up all spills promptly using correct methods i.e. absorbent granules and a lidded bin.
Page 5
Rev 2
1.4.7. Dispose of waste fuels correctly.
1.5. Petrol safety.
1.5.1.1. Always fuel and defuel in well-ventilated area.
1.5.1.2. Always wear correct, suitable and fit for purpose Personal Protective Equipment
(PPE), suggested items are as follows, but are not limited too.
1.5.1.3.
Hand protection.
1.5.1.4.
Protective clothing.
1.5.1.5.
Respiratory protective equipment should be used when in an unventilated
area.
1.5.1.6. When defueling always use a propriety fuel retriever.
1.5.1.7. Always carry fuel in the correct and clearly marked container.
1.6. Tool safety
Risk of finger severing
DO NOT modify unit in any way
Only use the tool for job for which it is intended
Always remove the HT lead from the spark plug when checking the
machine or changing parts
1.6.1. DO NOT operate closer than 6 metres (20 feet) to electric hazards (electric cables).
1.6.2. Keep all bystanders at least 4.5 metres (15 feet) away from working area.
1.6.3. Beware of falling objects.
1.6.4. If machine becomes clogged/blocked/obstructed – STOP machine remove HT lead from
spark plug, remove obstruction.
1.6.5. Inspect tool before each use, and replace any damaged parts before operation. Check for
fuel leaks and make sure all fasteners are secure and in place. Make sure the safety guard,
handles and safety features are all in good working order.
Page 6
Rev 2
1.6.6. Replace parts that are dull, cracked, chipped or damaged in any way before using the tool.
Make sure the safety guard is properly attached.
1.6.7. Use only recommended accessories and parts, approved by the manufacturer. Non
approved attachments may cause damage to the machine or harm to the user, and will also
void your machine’s warranty.
1.6.8. Always use certified replacement sourced from the manufacturer. Only use genuine
Hyundai spare parts.
1.6.9. Under no circumstances should you ever take the product apart or alter it in any way even if
the item is faulty. You may damage or cause further harm by taking the product apart and you
will void your warranty in doing so.
1.6.10. This hedge trimmer is designed exclusively for cutting hedges in garden areas and in a
private domestic setting. Using it for any other purpose other than those intended qualify as
improper use. The operator is solely responsible for assuming all risks.
1.6.11. Do not overload the machine. It will safer and better when operated within its specified
performance range.
1.6.12. Keep others away from machine when making carburettor adjustments’.
Page 7
Rev 2
2. MACHINE PARTS
3. OPERATING PROCEDURES
3.1. Fuel.
The hedge trimmer is fitted with a two-stroke engine, so oil and fuel
must be mixed, see specification section.
DO NOT modify unit in any way.
Always remove the HT lead from the spark plug when checking the
machine or changing parts
Always wear correct PPE,
Recommended but not limited to.
3.1.1. Always use fresh unleaded petrol.
3.1.2. Pre-mix 2-stroke oil with fresh unleaded petrol as follows:
3.1.2.1. Mineral based 2-stroke oil : 25:1 (40ml of oil per 1 litre of petrol)
3.1.2.2. Synthetic 2-stroke oil: 40:1 (25ml of oil per 1 litre of petrol)
Page 8
Rev 2
Sharp
Rounded
3.1.3. Always mix fuel and oil in a separate clean container.
3.1.4. Start by mixing half of the required fuel with the whole amount of oil, mix (shake) the fuel
oil mixture.
3.1.5. Add the remainder of the fuel.
3.1.6. Re-mix the fuel oil mixture.
3.2. Fuelling.
3.2.1. Always shut off the engine before fuelling.
3.2.2. Let the engine cool down before starting the re-fuelling process.
3.2.3. Before fuelling make sure the tank cap area is clean. This will prevent dirt and debris
entering the tank.
3.2.4. Slowly open the fuel tank this will allow any pressure build up to disappear.
3.2.5. Fill tank with premixed fuel.
3.2.6. Always make sure that the fuel cap is secured tightly.
3.2.7. Always move the engine/equipment at least 3 metres (10 feet) away from the fuelling area
before starting machine.
3.3. Pre-start checks.
Check that the hand guard is fitted correctly.
Check that the hand guard is not damaged.
3.3.1. Check the blade.
3.3.1.1. To get best cutting results it is important that the contact between the blades is
correct. The contact pressure is adjusted by turning the screws on the underside of the
bar clockwise.
3.3.1.2. When the blades are correctly adjusted the play between the blades should be 0.2
mm to 04. Mm, measures at the screws.
3.3.1.3. Replace the blades if they are bent or damaged.
3.3.1.4. Check the cutting edges and reform
with a flat and round file.
3.3.1.4.1. Keep the end corner sharp, best
cutting angle should be 45°.
3.3.1.4.2. Round the root of the edge.
Page 9
Rev 2
Choke lever
Primer bulb
3.3.2. Check the blade guard.
3.3.2.1. The blade guard (A) it WILL NOT protect
against any part of the body coming into contact
with the blades (B).
3.3.2.2. Check the blade guard is not worn or
damaged.
3.3.2.3. Replace the blade guard if it is damaged.
3.4. Check air filter
3.4.1. Check cover is clear of any obstructions and clean before opening.
3.4.2. To check filter loosen the air filter cover screw.
3.4.3. Check the air filter to make sure it is clean and in a good condition.
3.5. Starting.
The cutting attachment may start to move when the engine is started.
Make sure the attachment does not come into contact with any objects.
Make sure that no unauthorised persons are in the working area, otherwise
there is a serious risk of injury.
3.5.1. Press the primer bulb on the carburettor 10 times
before starting from cold and when machine has been
refuelled.
3.5.2. Turn the engine switch to the ON position.
3.5.3. To start a cold engine, move the choke lever to the
START position.
3.5.4. To start the engine, the throttle trigger should be
locked in the fast idling position. To do so, follow the
steps below:
3.5.4.1. Press the throttle trigger lockout (5).
3.5.4.2. Maintaining the throttle trigger lockout
engaged, press the throttle trigger (7).
3.5.4.3. By keeping the two commands (5) and (7) engages, pushed the throttle lock (9).
3.5.4.4. The throttle lock (9) should remain stacked in the down position.
3.5.4.5. Then release the throttle trigger lock out and throttle trigger, the throttle is stuck on
start-up position.
3.5.5. Slowly pull the recoil starter until you feel it engage and then pull it quickly. Return the
recoil starter gently and slowly to the original position by hand.
Page 10
Rev 2
When the engine is started for the very first time. It may require a number
of attempts to start.
3.5.6. Turn the choke lever to the run positon once the engine started.
3.5.7. After starting the engine, press the throttle trigger to release the throttle trigger lockout. Let
the engine run for 2 to 3 minutes so that it warms up before subjecting it to any load.
3.5.8. DO NOT use the hedge trimmer in the following conditions;
3.5.8.1. When the blades are damaged.
3.5.8.2. In case of engine misfiring.
3.5.8.3. In case of high vibration.
3.5.8.4. If flames or smoke appear.
3.5.8.5. In rain or stormy weather.
Check the cutting attachment always stops when the engine is idling.
3.6. Cutting.
3.6.1. During cutting, keep the running speed high.
3.6.2. Running at low speed for long periods may cause premature wear of the clutch.
3.6.3. On the other hand, the user should not keep the engine speed at maximum speed after
cutting. Any prolonged use at the highest speed is likely to reduce lifetime of engine.
3.6.4. Adjust the throttle setting to suit the load.
3.6.5. When trimming a hedge the engine should always face away from the hedge.
3.6.6. Hold the machine as close to your body as possible to get the best balance.
3.6.7. Make sure that the tip does not touch the ground.
3.6.8. Do not rush the work, but work steadily until all the stems have been cut back cleanly.
In an emergency, stop the engine by turning the engine switch to the
‘STOP’ position.
Trim from sides of hedge first, and then to the top. Cut slowly,
especially with thick hedges.
Page 11
Rev 2
3.6.9. Vertical cutting.
3.6.9.1. Use an arc cutting style from the bottom upwards, then
downwards to use both sides of the blades.
3.6.10. Horizontal cutting.
3.6.10.1. In order to get the best cutting results, slightly tilt the
blade (5-10°) towards the cutting direction.
3.6.11. Kick-back and related warnings’.
3.6.11.1. Kickback is a sudden reaction to a pinched or snagged cutting blade. Pinching or
snagging causes rapid stalling of the rotating accessory which in turn causes the
uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation
at the point of the binding. For example, if a blade is snagged or pinched by the stone, the
edge of the blade that is entering into the pinch point can dig into the surface of the
material causing the blade to climb out or kick out. The blade may either jump toward or
away from the operator, depending on direction of the blade’s movement at the point of
pinching. Kickback is the result of power tool misuse and/or incorrect operating
procedures or conditions and can be avoided by taking proper precautions as given
below.
3.6.11.1.1. Maintain a firm grip on the power tool and position your body and arm to
allow you to resist kickback forces.
3.6.11.1.2. Never place your hand near the cutting accessory. Accessory may kickback
over your hand.
3.6.11.1.3. Do not position your body in the area where power tool will move if kickback
occurs. Kickback will propel the tool in direction opposite to the wheel’s movement
at the point of snagging.
3.6.11.1.4. Use special care when working corners, sharp edges etc. Avoid bouncing and
snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag
the rotating accessory and cause loss of control or kickback.
Page 12
Rev 2
3.6.12. Handle adjustment. (This for the HYT2622-II model only)
Do not press the throttle trigger during this operation!
To reduce fatigue when trimming hedges, the rear handle can be
swivelled to 3 positions, left to 90°, or right to 90°.
3.6.12.1. Proceed as follows;
3.6.12.1.1. Release the throttle trigger and throttle trigger lockout, then pull the handle
locking knob towards back.
3.6.12.1.2. Turn the rear handle until the handle locking knob clicks into place.
3.6.12.1.3.
When the rear handle is locked in its new position, the user can start working
again.
3.7. Stopping.
When the engine is coming to a stop or power control is released, the cutting
attachment can still cause injury whilst it comes to a stop.
When the unit is turned off, make sure the cutting attachment has stopped before
the setting the unit down.
3.7.1. Decrease engine speed and run at idle for a few minutes.
3.7.2. Switch OFF the engine by moving the engine stop switch to the STOP position.
To STOP push in
direction of arrow
Engine
switch
Page 13
Rev 2
4. MAINTENANCE
4.1. Routine maintenance.
4.1.1. Good maintenance is essential for safe, economical and trouble-free operation. It will also
help reduce air pollution.
4.1.2. The purpose of the maintenance and adjustment schedule is to keep the machine in the
best operating condition.
4.1.3. Turn off the engine before performing any maintenance. If the engine must be run, make
sure the area is well ventilated. The exhaust contains poisonous carbon monoxide gas. Please
use only recommended accessories. The accessories which are not of an equal quality may
damage the machine.
MAINTENANCE
Daily
Weekly
Monthly
Clean the outside of the machine.
Make sure the throttle trigger lock and the throttle function correctly from
a safety point of view.
Check that the engine switch works correctly
Check that the blades do not move when the engine is idling or when the
choke is in the start throttle position.
.
Check that the blades are undamaged and show no signs of cracking or
other damage. Replace the blades if necessary.
Check that the blade guard is not damaged or distorted. Replace
the blade guard if it is bent or damaged.
Clean the air filter and replace if necessary.
Check that nuts and screws are tight.
Check that there are no fuel leaks from the engine, tank or fuel
lines.
Check the starter and starter cord.
Clean the outside of the spark plug. Remove it and check the
electrode gap. Adjust the gap to 0.6 mm - 0.7 mm or replace the
spark plug. Check that the spark plug is fitted with a spark plug
cap.
Clean the machine’s cooling system.
Clean the outside of the carburetor and the space around it.
Check the flange, cap and nut are assembled correctly and
tightened.
Clean the fuel tank.
Check all cables and connections.
Check that the clutch is operating correctly. Contact dealer to
replace if necessary.
Replace the spark plug. Check that the spark plug is fitted with a
spark plug cap.
To reduce the fire hazard, clean dirt, leaves and surplus lubricant,
etc. from the muffler and engine.
Page 14
Rev 2
MAINTENANCE should be
carried out at REGULAR
INTERVALS in each of the
indicated months or after a
certain number of hours of
operation whichever comes
first.
Before use
Every time
Monthly or
after 25
hours
Every three
months or
after 50
hours
Every six
months
or after 100
hours
Air filter
Clean
(1)
Fuel tank and
filter
Clean
(2)
Grease inside
gear box
Fill
Blade
Check and
replace if
necessary
Fuel line
Check and
replace if
necessary
Every three years (2)
(1) If operated in dusty areas carry out maintenance more frequently.
(2) A specialist technician should carry out this maintenance if the owner does not have the
appropriate tools or mechanical knowledge.
Page 15
Rev 2
4.2. Air filter.
The use of petrol or combustible solvents for cleaning can cause re or
explosion. Therefore only use soap water or non-combustible solvent.
Never operate the machine without the air filter.
N.B If using a solvent you must make sure you read the instructions
on use and limitations.
Wear suitable PPE before touching oil.
4.2.1. Loosen the air filter cover screw and remove the air filter cover.
4.2.2. Wash the air filter in soapy water.
4.2.3. Once dry, reinstall the air filters.
4.2.4. Put oil onto filter squeeze – DO NOT wring.
4.2.5. Reinstall the air filter cover, and tighten the air filter cover screw.
4.3. Spark Plug
4.3.1. To make sure engine runs correctly the spark plug
must be properly gapped and free of deposits.
4.3.1.1. Remove the spark plug cover from the
housing.
4.3.1.2. Remove the spark plug cap. Pull off the
spark plug cap from the spark plug using the
hook.
4.3.1.3. Clean any dirt from around the spark plug
base.
4.3.1.4. Use the socket spanner provided to remove the spark
plug.
4.3.1.5. Visually inspect the spark plug. Remove carbon deposits
using a brass brush.
4.3.1.6. Check for discoloration on the top of the spark plug. The
standard colour should be a tan colour.
4.3.1.7. Check the spark plug gap. The acceptable gap should be
between 0.6 mm - 0.7 mm.
Page 16
Rev 2
Adjusting screw
4.3.1.8. Install/reinstall the spark plug carefully by hand.
4.3.1.9. Once the spark plug has been seated, tighten it with a spark plug wrench.
4.3.1.10. Push the spark plug cap onto spark plug.
4.3.2. Cleaning.
4.3.2.1. Keep your machine clean, the outside of the machine can be cleaned using a damp
soft cloth with a mild detergent if required, never use water to clean the machine as it
may cause damage to internal parts.
4.3.2.2. Some maintenance products and solvents may damage the plastic parts, these
include products containing benzene, chloride and ammonia.
4.3.2.3. Take special care to keep the ventilation inlets /outlets free from obstruction.
Cleaning with a soft brush followed by a compressed air jet will usually be sufficient to
ensure acceptable internal cleanliness.
4.3.2.4. Wear eye and hand protection when carrying out cleaning.
4.3.3. Carburettor adjustment.
4.3.3.1. The carburettor governs the engine’s speed via the throttle control. Air and fuel are
mixed in the carburettor. The air/fuel mixture is adjustable. Correct adjustment is
essential to get the best performance from the machine.
4.3.3.2. Adjusting the carburettor means that the engine is adapted to local operating
conditions, e.g. climate, altitude, petrol and the type of 2-stroke oil.
4.3.3.3. The engine has been tested in the factory with initial adjustment.
4.3.3.4. The user need not adjust the carburettor, if it continues to run at peak performance.
4.3.3.5. Should the machines performance gets worse contact an authorised service centre
who can adjust the carburettor accordingly?
4.3.4. Adjusting the idle speed.
4.3.4.1. A screw just behind air filter cover regulates
the throttle setting at idle speed. If it’s necessary
the user can adjust the idle speed.
4.3.4.2. Before any adjustment, make sure that the
air filter is clean and the air filter cover is fitted.
4.3.4.3. Turn the screw clockwise can give a higher
idle speed; turning it anti-clockwise gives a lower
idle speed.
Page 17
Rev 2
Grease nipple
4.3.4.4. When the idle speed is correctly adjusted when the engine runs smoothly in every
position. There should also be a clear margin to the speed at which the blades start to
move. The blades must also remain stationary when in the fast/idle position.
4.3.5. Gearbox.
4.3.5.1. There is a grease nipple and a plug for -
filing lubricant on the gear housing. Use a
grease gun to fill with grease.
4.3.5.2. This should be done after every 50
working hours. Use special grease which can
withstand high temperature and high
pressure.
The gear housing must not be filled completely with grease. The grease
expands as the machine heats up during operation. If the gear housing
was completely filled with grease it could damage the seals and lead to
leakage of grease. The grease in the bevel gear does not normally need
to be changed except if repairs are carried out.
4.3.6. Cleaning and Lubrication.
4.3.6.1. Clean any resin and plant residue from the blades
after using the machine.
4.3.6.2. Lubricate the blade bars with anti-rust grease
before long periods of storage.
Page 18
Rev 2
5. TROUBLESHOOTING
5.1. Engine Troubleshooting - N.B. all corrective actions should be carried out by suitably qualified
person/s.
Problem
Check
Status
Cause
Remedy
Engine cranks.
or
Difficult to start.
or
Does not start.
Fuel at
Carburettor
No fuel at
Carburettor
Fuel filter blocked
Fuel line blocked or
clogged
Carburettor
Clean or replace.
Clean or replace.
Contact dealer.
Fuel at Cylinder
No fuel in tank
Fuel tank empty
Fill with fresh fuel.
No Fuel at
cylinder
Carburettor
Contact dealer.
Exhaust wet
with fuel
Fuel mixture too rich
Open Choke.
Clean/replace air
filter.
Adjust carburettor.
Contact dealer.
Spark at end of
Plug wire
No spark
Stop switch OFF
Electrical problem
Interlock switch
Turn switch to ON.
Contact dealer.
Contact dealer.
Spark at Plug
No spark
Spark gap incorrect
Covered with carbon
Fouled with fuel
Defective plug
Adjust to 0.65mm.
Clean or replace.
Clean or replace.
Replace plug.
Engine runs, but
dies
or
Does not
accelerate
properly.
Air filter
Air filter dirty
Normal wear
Clean or replace.
Fuel filter
Fuel filter dirty
Contaminants/residues in
fuel
Replace fuel.
Fuel vent
Fuel vent
blocked
Clear vent
Clear or replace.
Spark plug
Plug dirty or
worn
Normal wear
Clean, adjust or
replace.
Carburettor
Improper
adjustment
Vibration
Adjust.
Cooling system
Excessive heat
Extended operation in
dirty/dusty locations
Clean and let
machine cool down.
Spark arrestor
screen
Screen cracked,
or perforated
Normal wear
Replace.
Engine does not
crank
N/A
N/A
Internal engine problem
Contact dealer.
6. STORAGE
See section 1.5 Fuel Safety – page 5
Page 19
Rev 2
6.1. Emptying the fuel tank.
6.1.1. Place the machine on even and stable surface. Warm up the engine for several minutes and
then stop it.
6.1.2. Loosen the fuel tank cover and remove it.
6.1.3. Drain fuel into a container thoroughly.
6.1.4. Press the intake pump several times until fuel begins to empty the bulb.
6.1.5. Drain fuel again.
6.1.6. Reinstall the fuel tank cover. Store the machine, operating instructions and where necessary
the accessories in the original packaging. In this way you will always have all the information
and parts ready to hand. Pack the device well or use the original packaging in order to avoid
transit damage.
6.1.7. Store the machine in dry and well ventilated surroundings and with the fuel tank empty.
6.1.7.1. Do not store fuel next to the machine.
Failure to do so may cause corrosion to the carburettor.
7. SPECIFICATION
MODEL
HYT2318
HYT2622-II
Engine Type
1E32FN
1E34F-2
Engine Size cc
23
25.4
Fuel tank capacity ml
500
500
Noise Level dB
111
112
Rated Speed rpm
3200 (Idle)
3200 (Idle)
Rated Power kw
0.6
0.8
Drive Type
Direct
Direct
Start Method
Recoil
Recoil
Fuel Ratio/Fuel Type
Mineral 2-stroke oil : 25:1 -
Synthetic 2-stroke oil: 40:1
Mineral 2-stroke oil : 25:1 -
Synthetic 2-stroke oil: 40:1
Cutting Width mm /Length mm
/Diameter mm
550
660
Hedge trimmers - Recommended
maximum cutting diameter
15
15
Gross Weight kg
5.8
9
Dry Weight kg
4.2
6.5
Fully Assembled Dimensions L x W
x H mm
980 x 230 x 210
1280 x 230 x 210
Extensions mm/kg
N/A
N/A
Box Dimensions L x W x H mm
1010 x 230 x 220
1290 x 250 x 290
Page 20
Rev 2
8. SPARE PARTS
HYT2622-II
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Hyundai HYT2622-II User manual

Hyundai
Brand
Hyundai
Model
HYT2622-II
Category
Power hedge trimmers
Type
User manual
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