SICK IDL Vision Systems Product information

Type
Product information

This manual is also suitable for

IDL
Vision Systems
P R O D U C T I N F O R M AT I O N
Maximize throughput with high efciency sorting
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Vision systems
IDL
2 IDL - VIS ION SYSTEMS | SI C K 8 0 1 4 73 1 /2 01 1 -1 2 - 0 1
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Product description
The IDL system for item detection per-
forms an analysis of letters and parcels
on continuous belts, tilt trays and cross
belt conveyor systems. The IDL system
provides information about the number
of items, their position and other char-
acteristics used to increase throughput
by reducing missorts and optimizing the
ofoad process. Reliable operation of
the sorter requires adequate distance
between packages and the detection
of packages that are on top of each
other. IDL provides accurate singula-
tion verication and classies packages
as singles or doubles. A strength of
IDL is its use of both 3D shape and 2D
grayscale imaging. Using laser triangula-
tion for 3D imaging is ideal for small- to
medium-sized items. Items as small as
2 mm high can be accurately analyzed,
increasing efciency in product streams
that contain both ats and packages. By
measuring position, volume, occupied
area and product overhang, the IDL sys-
tem increases throughput and efciency
of the sorter.
At a glance
Detection and counting of items of
heights down to 2 mm
Accurate measurement of item posi-
tion on belt or tray
Doubles detection including side-
by-side, product spacing (too close),
touching and piggy-back conditions
Pre-calibrated measurement head in
IP 65 housing
Full-range item characteristics in 3D
in up to 3 m/s
Classify items by height measurement
Your benets
Sorting center throughput is maxi-
mized
Position measurement enables ad-
ditional sort destinations with existing
sort footprint
Minimized recirculation results in
reduced package handling and mini-
mized costs for damage
Handling costs are decreased due to
decreased missorts
Classication of items into correct
price category
Easy and inexpensive integration by
simple installation over-the-belt and
easy connection to sorter protocols
Maximize throughput with high
efciency sorting
Additional information
Detailed technical data. . . . . . . . . . . . .3
Ordering information. . . . . . . . . . . . . . .4
Dimensional drawings . . . . . . . . . . . . .4
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Vision systems
IDL
3S I C K | IDL - VISION SYS TEMS2 0 1 1 -1 2 -0 1/ 8 01 4 7 3 1
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Detailed technical data
Features
Type of system
Item detection system
Application
Doubles detection, footprint position and volume, object classication
Field of view width
IDL-500E20: 500 mm ... 1,550 mm, IDL-500E60: 450 mm ... 820 mm
Working distance
IDL-500E20: 280 mm ... 1,280 mm, IDL-500E60: 415 mm ... 865 mm
Laser class
Class II / 2M
Light source
1)
Red laser, 660 nm
Maximum height range
IDL-500E20: 1,000 mm, IDL-500E60: 450 mm
1)
± 15 nm
Performance
Transport speed
≤ 3 m/s
Detectable object shape
All shapes, singulated or piggy-backs
Minimum object size
50 mm x 50 mm x 2 mm
Maximum object size
IDL-500E20: 2,500 mm x 750 mm x 750 mm, IDL-500E60: 2,500 mm x 420 mm x 420 mm
(depends on the conguration)
Output data
Singulation type, separation distance, length, width, height, area, volume, X-, Y- and Z-position
of item center, overhang
Interfaces
User interface
Ranger Studio, IDL, SOPAS
Serial (RS-232, RS-422)
l
Ethernet
l
PROFIBUS
l
Encoder interface
HTL
Maximum encoder frequency
30 kHz
Measurement head
Mechanics/electronics
Supply voltage
AC 100 V ... 240 V ± 15 %
Dimensions (L x W x H)
420 mm x 107 mm x 163 mm
Enclosure rating
IP 65
Weight
7 kg
Housing material
Aluminum
Housing color
Gray varnished
Connectors
Encoder: socket M12, 8-pin, Heating: connector M12, 4-pin, Ethernet connection: Harting
PushPull plug connector, Power I/O connection: connector M12, 8-pin
Connector material
Ethernet: thermoplast / anodized aluminum, M12: nickel-plated brass
Window material
AR-coated, oat glass
Ambient data
Shock load
15 g, 3 x 6 directions
Vibration load
5 g, 58 Hz ... 150 Hz
Ambient temperature, operation
1)
0 °C ... +40 °C
Ambient temperature, storage
2)
–30 °C ... +70 °C
1) 2)
Non-condensing
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Vision systems
IDL
4 IDL - VIS ION SYSTEMS | SI C K 8 0 1 4 73 1 /2 01 1 -1 2 - 0 1
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Ordering information
Type of system Field of view width Model name Part no.
Item detection system
500 mm ... 1,550 mm IDL-500E20 1057708
450 mm ... 820 mm IDL-500E60 1056846
Dimensional drawings
163 (6.42)
185.2 (7.29)
16.7 (0.66)
8
(0.31)
31
(1.22)
34
(1.34)
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2
3
3 3
20
(0.79)
120 (4.72) 120 (4.72)
284 (11.18)
41
(1.61)
420 (16.54)
16.5
(0.65)
13.2 (0.52)
90 (3.54)
128 (5.04)17
(0.67)
40
(1.57)
106 (4.17)
76 (2.99)
107 (4.21)
All dimensions in mm (inch)
1
Image sensor
2
Laser unit
3
Fastening threads (M8 x 15 length)
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Vision systems
IDL
5S I C K | IDL - VISION SYS TEMS2 0 1 1 -1 2 -0 1/ 8 01 4 7 3 1
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530
(20.87)
500 (16.69)
230 (9.06) 230 (9.06)
130 (5.12) 130 (5.12)
1
x 5
1
x 5
470
(18.50)
440 (17.32)
400 (15.75)
32
(1.26)
15
(0.59)
155 (6.10) 6
(0.24)
All dimensions in mm (inch)
1
Mounting holes 8.7 (0.34) mm (inch)
Vision systems
IDL
6 IDL - VIS ION SYSTEMS | SI C K 8 0 1 4 73 1 /2 01 1 -1 2 - 0 1
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8014731/2011-12-01 ∙ AM (2011-12) ∙ WB USmod int37
SICK AG | Waldkirch | Germany | www.sick.com
Leading technologies
With a staff of more than 5,000 and
over 50 subsidiaries and representa-
tions worldwide, SICK is one of the
leading and most successful manufac-
turers of sensor technology. The power
of innovation and solution competency
have made SICK the global market
leader. No matter what the project and
industry may be, talking with an expert
from SICK will provide you with an ideal
basis for your plans – there is no need
to settle for anything less than the best.
Unique product range
Non-contact detecting, counting,
classifying, positioning and measur-
ing of any type of object or media
Accident and operator protection
with sensors, safety software and
services
Automatic identication with bar
code and RFID readers
Laser measurement technology for
detecting the volume, position and
contour of people and objects
Complete system solutions for analy-
sis and ow measurement of gases
and liquids
Comprehensive services
SICK LifeTime Servicesfor safety
and productivity
Application centers in Europe, Asia
and North America for the develop-
ment of system solutions under real-
world conditions
E-Business Partner Portal
www.mysick.com – price and availabi-
lity of products, requests for
quotation
and online orders
SICK at a glance
Worldwide presence with
subsidiaries in the following
countries:
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SICK IDL Vision Systems Product information

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