Kubota WG1605 Service Training

Type
Service Training
KUBOTA ENGINE AMERICA
Service Training
Kubota Engine Training:
WG1605, spark ignited
KUBOTA ENGINE AMERICA
Service Training
WG1605 Engine Training:
System Overviews
Mechanical Components
Electronic Components and Sensors
Operation
Service Tool
KUBOTA ENGINE AMERICA
Service Training
Fuel System Overview:
KUBOTA ENGINE AMERICA
Service Training
Fuel System Overview:
KUBOTA ENGINE AMERICA
Service Training
System Overview - Gaseous:
ECI ECM
LPG TANK
FUEL
FILTER
ELECTRIC
LOCK OFF
MANUAL
VALVE
DUAL STAGE
REGULATOR
EPR
MIXER
AIR FILTRATION
SYSTEM
ETB
INTAKE MANIFOLD
EXHAUST MANIFOLD
CATALYST
ECT
OIL
TMAP
IGNITION
COIL PACK
CCK
CPK
HEGO
HEGO
- +
BATTERY
STARTER
ALTERNATOR
INSTURMENT
PANEL
TPS 1&2
KNK
CAN
FRESH AIR
LIQUID FUEL HIGH PRESSURE
LOW PRESSURE FUEL
AIR FUEL MIXTURE
ENGINE COOLANT
EXHAUST GASES
ECI00001 REV A
KUBOTA ENGINE AMERICA
Service Training
System Overview - Gasoline:
KUBOTA ENGINE AMERICA
Service Training
System Overview - Dual Fuel:
ECI ECM
LPG TANK
FUEL
FILTER
ELECTRIC
LOCK OFF
MANUAL
VALVE
DUAL STAGE
REGULATOR
EPR
MIXER
AIR FILTRATION
SYSTEM
ETB
INTAKE MANIFOLD
EXHAUST MANIFOLD
CATALYST
ECT
OIL
TMAP
IGNITION
COIL PACK
CCK
CPK
HEGO
HEGO
- +
BATTERY
STARTER
ALTERNATOR
INSTRUMENT
PANEL
TPS 1&2
KNK
CAN
FRESH AIR
LIQUID LPG FUEL HIGH PRESSURE
LPG LOW PRESSURE FUEL
LPG AIR FUEL MIXTURE
ENGINE COOLANT
EXHAUST GASES
ECI00003 REV A
GASOLINE FUEL RAIL
GASOLINE
TANK
FUEL
FILTER
ELECTRIC
FUEL
PUMP
RETURNLESS
FUEL
PRESSURE
REGULATOR
SELECT
SWITCH
FPP
GASOLINE SUCTION
GASOLINE PRESSURE
GASOLINE REGULATED
KUBOTA ENGINE AMERICA
Service Training
Mechanical Components:
WG1605 engines are similar to V1505.
Some differences include:
Intake and exhaust manifolds.
Positive Crankcase Ventilation system.
Pistons.
Cylinder heads and valves.
Crankcase, Camshaft.
KUBOTA ENGINE AMERICA
Service Training
Intake & Exhaust Manifolds:
Exhaust manifolds are
shielded and engineered
for higher temperatures
Intake
manifolds use
longer runners
KUBOTA ENGINE AMERICA
Service Training
Positive Crankcase
Ventilation (PCV) System:
PCV
Valve
Controls
amount of
blow-by gas
and fresh air.
KUBOTA ENGINE AMERICA
Service Training
Pistons and Rings:
“Dished” pistons are the main combustion chamber.
(Gaseous compression ratios are nearly a third of a
comparable diesel.)
Top Ring:
Barrel Shape
Second Ring:
Tapered
Oil Control
Ring
KUBOTA ENGINE AMERICA
Service Training
Cylinder Head and Valves:
Spark plugs
are recessed
in head, and
protrude into
the main
combustion
chamber.
Valves are
equipped with
special heat
resistant alloy.
KUBOTA ENGINE AMERICA
Service Training
Piston Recession Example:
KUBOTA ENGINE AMERICA
Service Training
Cross-Flow Cylinder Head:
Low heat
conduction
between
intake and
exhaust ports.
KUBOTA ENGINE AMERICA
Service Training
Camshaft:
The camshaft’s
timing pin (5),
is attached to
the gear (4).
KUBOTA ENGINE AMERICA
Service Training
Gear shaft:
The gear shaft
deletes the
fuel cam from
the 05-E3B
engine.
KUBOTA ENGINE AMERICA
Service Training
Flywheel:
The WG1605
flywheel is
designed to
work alongside
the crankshaft
sensor.
KUBOTA ENGINE AMERICA
Service Training
Fuel Delivery Pipe and
Injectors:
ECU controlled
fuel delivery
(pulse width
modulated).
Port Fuel Injection
Fuel Pressure 40 – 45 PSI*
*(can fluctuate between 35-75#)
KUBOTA ENGINE AMERICA
Service Training
Fuel Delivery Pipe and
Injectors:
KUBOTA ENGINE AMERICA
Service Training
12-Volt operation
2-wire injector
Pulse-width
modulation
ECU Controlled
ground driver.
Fuel Delivery Pipe and
Injectors:
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20
  • Page 21 21
  • Page 22 22
  • Page 23 23
  • Page 24 24
  • Page 25 25
  • Page 26 26
  • Page 27 27
  • Page 28 28
  • Page 29 29
  • Page 30 30
  • Page 31 31
  • Page 32 32
  • Page 33 33
  • Page 34 34
  • Page 35 35
  • Page 36 36
  • Page 37 37
  • Page 38 38
  • Page 39 39
  • Page 40 40
  • Page 41 41
  • Page 42 42
  • Page 43 43
  • Page 44 44
  • Page 45 45
  • Page 46 46
  • Page 47 47
  • Page 48 48
  • Page 49 49
  • Page 50 50
  • Page 51 51
  • Page 52 52
  • Page 53 53
  • Page 54 54
  • Page 55 55
  • Page 56 56
  • Page 57 57
  • Page 58 58
  • Page 59 59
  • Page 60 60
  • Page 61 61
  • Page 62 62
  • Page 63 63
  • Page 64 64
  • Page 65 65
  • Page 66 66
  • Page 67 67
  • Page 68 68
  • Page 69 69
  • Page 70 70
  • Page 71 71
  • Page 72 72
  • Page 73 73
  • Page 74 74
  • Page 75 75
  • Page 76 76
  • Page 77 77
  • Page 78 78
  • Page 79 79
  • Page 80 80
  • Page 81 81
  • Page 82 82
  • Page 83 83
  • Page 84 84
  • Page 85 85
  • Page 86 86
  • Page 87 87
  • Page 88 88
  • Page 89 89
  • Page 90 90
  • Page 91 91
  • Page 92 92
  • Page 93 93
  • Page 94 94
  • Page 95 95
  • Page 96 96
  • Page 97 97
  • Page 98 98
  • Page 99 99
  • Page 100 100

Kubota WG1605 Service Training

Type
Service Training

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI