Toro Z Master Professional 5000 Series Riding Mower, User manual

Category
Lawnmowers
Type
User manual
FormNo.3414-616RevC
ZMaster
®
Professional5000
SeriesRidingMower
with60inTURBOFORCE
®
SideDischarge
Mower
ModelNo.75930—SerialNo.400000000andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3414-616*C
ThissparkignitionsystemcomplieswithCanadian
ICES-002
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
WARNING
Removingstandardoriginalequipmentparts
andaccessoriesmayalterthewarranty,
traction,andsafetyofthemachine.Failureto
useoriginalToropartscouldcauseserious
injuryordeath.Makingunauthorizedchanges
totheengine,fuelorventingsystem,may
violateEPAandCARBregulations.
Replaceallpartsincluding,butnotlimited
to,tires,belts,blades,andfuelsystem
componentswithoriginalToroparts.
Pleaserefertotheenginemanufacturer’sinformation
includedwiththemachine.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyresidentialhomeownersorprofessional,hired
operators.Itisdesignedprimarilyforcuttinggrasson
well-maintainedlawnsonresidentialorcommercial
properties.Itisnotdesignedforcuttingbrushorfor
agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.com
forproductsafetyandoperationtrainingmaterials,
accessoryinformation,helpndingadealer,orto
registeryourproduct.
Wheneveryouneedservice,genuineT oroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
g027332
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SlopeIndicator...................................................5
SafetyandInstructionalDecals..........................6
ProductOverview...................................................13
Controls...........................................................13
Specications..................................................14
BeforeOperation.................................................15
BeforeOperationSafety...................................15
RecommendedFuel.........................................15
UsingStabilizer/Conditioner.............................16
FillingtheFuelTank..........................................16
CheckingtheEngine-OilLevel..........................17
BreakinginaNewMachine..............................17
UsingtheRolloverProtectionSystem
(ROPS).........................................................17
ThinkSafetyFirst..............................................18
UsingtheSafety-InterlockSystem....................18
UnlatchingtheSeat..........................................19
AdjustingtheMyRide™Suspension
System..........................................................20
DuringOperation.................................................21
DuringOperationSafety...................................21
OperatingtheParkingBrake.............................22
OperatingtheMowerBlade-ControlSwitch
(PTO)............................................................23
OperatingtheThrottle.......................................23
OperatingtheIgnitionSwitch............................23
StartingtheEngine...........................................23
ShuttingOfftheEngine.....................................24
UsingtheMotion-ControlLevers.......................25
DrivingtheMachine..........................................25
StoppingtheMachine.......................................26
UsingtheSideDischarge.................................26
AdjustingtheHeightofCut...............................27
AdjustingtheAnti-ScalpRollers........................28
AdjustingtheFlowBafeCamLocks................28
PositioningtheFlowBafe................................29
OperatingTips.................................................30
AfterOperation....................................................31
AfterOperationSafety......................................31
UsingtheFuel-ShutoffValve.............................31
UsingtheDrive-Wheel-ReleaseValves............31
TransportingtheMachine.................................32
LoadingtheMachine........................................33
Maintenance...........................................................34
RecommendedMaintenanceSchedule(s)...........34
Pre-MaintenanceProcedures..............................35
MaintenanceandStorageSafety......................35
Lubrication..........................................................36
AddingLightOilorSprayLubrication................36
GreasingtheMowerDeck................................36
GreasingthePump-Belt-IdlerArm....................36
GreasingtheCaster-WheelBearings...............37
LubricatingtheCaster-WheelHubs..................37
EngineMaintenance...........................................38
EngineSafety...................................................38
ServicingtheAirCleaner..................................38
ServicingtheEngineOil....................................40
ServicingtheSparkPlug...................................43
CheckingtheSparkArrester.............................44
FuelSystemMaintenance...................................45
ServicingtheElectronicFuel-Injection
System..........................................................45
ReplacingtheLow-PressureFuel
Filter..............................................................45
ServicingtheHigh-PressureFuelFilter.............45
ServicingtheFuelT ank.....................................45
ElectricalSystemMaintenance...........................46
ElectricalSystemSafety...................................46
ServicingtheBattery.........................................46
ServicingtheFuses..........................................47
Jump-StartingtheMachine...............................48
DriveSystemMaintenance..................................49
CheckingtheSeatBelt.....................................49
CheckingtheRolloverProtectionSystem
(ROPS)Knobs..............................................49
AdjustingtheTracking......................................50
CheckingtheTirePressure...............................50
CheckingtheWheel-LugNuts..........................51
CheckingtheWheel-HubSlottedNut................51
AdjustingtheCaster-PivotBearing...................51
UsingtheClutchShim......................................51
CoolingSystemMaintenance..............................53
CleaningtheEngineScreenandEngine-Oil
Cooler...........................................................53
CleaningtheEngine-CoolingFinsand
Shrouds........................................................54
CheckingandCleaningtheHydraulic-Unit
Shrouds........................................................54
BrakeMaintenance.............................................55
AdjustingtheParkingBrake..............................55
BeltMaintenance................................................56
InspectingtheBelts..........................................56
ReplacingtheMowerBelt.................................56
ReplacingtheHydraulicPump-Drive
Belt................................................................57
ControlsSystemMaintenance.............................58
AdjustingtheControl-HandlePosition..............58
AdjustingtheMotion-ControlLinkage...............58
AdjustingtheMotion-ControlDamper...............59
AdjustingtheMotion-ControlNeutral-Lock
Pivot..............................................................60
HydraulicSystemMaintenance...........................60
HydraulicSystemSafety...................................60
ServicingtheHydraulicSystem........................60
MowerDeckMaintenance....................................63
LevelingtheMowerDeck..................................63
ServicingtheCuttingBlades.............................65
RemovingtheMowerDeck...............................67
ReplacingtheGrassDeector..........................69
Cleaning..............................................................69
CleaningundertheMower................................69
CleaningtheSuspensionSystem.....................69
3
DisposingofWaste...........................................69
Storage...................................................................70
CleaningandStorage.......................................70
Troubleshooting......................................................71
Schematics.............................................................74
Safety
Thismachinehasbeendesignedinaccordancewith
ANSIB71.4-2012.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended
usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
OperatorsManualbeforeyoustarttheengine.
Ensurethateveryoneusingthisproductknows
howtouseitandunderstandsthewarnings.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe
machine.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafety-alertsymbol,whichmeans
Caution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationin
theirrespectivesectionsthroughoutthismanual.
4
SlopeIndicator
g011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal58-6520
58-6520
1.Grease
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115to149N∙m(85to110
ft-lb).
decal99-8936
99-8936
1.Machinespeed4.Neutral
2.Fast5.Reverse
3.Slow
decal106-2655
106-2655
1.Warning—donottouchorapproachmovingbelts;remove
theignitionkeyandreadtheinstructionsbeforeservicing
orperformingmaintenance.
decal106-5517
106-5517
1.Warning—donottouchthehotsurface.
6
decal107-3069
107-3069
1.Warning—thereisnorolloverprotectionwhentherollbaris
down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarinthefullyraisedandlockedpositionandwear
theseatbelt.Lowertherollbaronlywhenabsolutely
necessary;donotwearthetheseatbeltwhentherollbaris
down.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
decal110-2067
110-2067
decal110-2068
110-2068
1.ReadtheOperator'sManual.
decal112-9028
112-9028
1.Warning—stayawayfrommovingparts;keepallguardsin
place.
decal114-4466
114-4466
1.Main(25A)3.Charge(25A)
2.PTO(10A)4.Auxiliary(15A)
7
decal136-5508
115-7445
1.Greasepulleysandspindles
2.Maintenanceinterval—50hours
decal115-9625
115-9625
1.Parking
brake—disengaged
2.Parkingbrake—engaged
decal116-1716
116-1716
1.Fuel6.Hourmeter
2.Empty
7.PTO
3.Half
8.Parkingbrake
4.Full9.Neutral
5.Battery
10.Operator-presenceswitch
decal116-4858
116-4858
decal116-8726
116-8726
1.ReadtheOperatorsManualforrecommendedhydraulic
uid.
decal117-0346
117-0346
1.Fuelleakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drill,ormodify
therollbarinanyway.
8
decal117-3848
117-3848
1.Thrownobjecthazard—keepbystandersasafedistance
awayfromthemachine.
2.Thrownobjecthazard,mower—donotoperatethemachine
withoutdeector,dischargecover,orgrasscollection
systeminplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts;keepallguardsandshieldsinplace.
decal117-3864
117-3864
1.ReadtheOperator’s
Manual.
2.Filltobottomofllerneck;
warning—donotoverll
thetank.
decal121-7586
121–7586
1.Fast
3.Slow
2.Variablespeedcontrol
4.Powertakeoff(PTO)
decal126-2055
126-2055
1.Wheellug-nuttorque129N∙m(95ft-lb)(4x)
2.Wheelhub-nuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperatorsmanualbefore
performinganymaintenance,checktorqueafterrst100
hoursthenevery500hoursthereafter.
decal126-4398
126-4398
1.ReadtheOperator’s
manual
3.Unlock
2.Lock
9
decal127-0326
127-0326
1.ReadtheOperator's
Manual.
3.Removethekeyfrom
theignitionandreadthe
Operator'sManualbefore
performingmaintenance
orservicingthemachine.
2.Heightofcut
decal132-5063
132-5063
1.Camlock2.Camunlock
decal132-5067
132–5067
decalbatterysymbols
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard
6.Keepbystandersasafe
distanceawayfromthe
battery.
2.Nore,opename,or
smoking
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard
decaloemmarkt
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
10
decal125-9383
125–9383
1.Checkhydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.
2.ReadtheOperatorsManualforinformationonlubricating
themachine.
4.ReadtheOperator’sManualbeforeservicingorperforming
maintenance.
11
decal132-0871
132-0871
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineinthoseconditions
onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe
cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan
causethemachinetobecomeunstable.
1.Warning—readtheOperator’sManual;donotoperatethis
machineunlessyouaretrained;wearhearingprotection.
4.Ramphazard—whenloadingontoatrailer,donotusedual
ramps;onlyuseasingularrampwideenoughforthemachine
andthathasaninclinelessthan15°;backuptheramp(in
reverse)anddriveforwardofftheramp.
2.Cutting,dismembering,andentanglementhazard—keep
handsawayfrommovingparts;keepallguardsandshieldsin
place.
5.Bodilyharmhazard—donotcarrypassengers;lookbehind
youwhenmowinginreverse.
3.Thrownobjecthazard—keepbystandersaway.6.Tippinghazardonslopes—donotuseonslopesnearopen
water;donotuseonslopesgreaterthan15°.
12
ProductOverview
g029631
Figure4
1.Side-dischargedeector
8.Rear-shockassembly
2.Height-of-cutdeck-lift
pedal
9.Seatbelt
3.Parking-brakelever10.Fuelcap
4.Transportlock11.Mowerdeck
5.Controls12.Casterwheel
6.Motion-controllevers13.Front-shockassembly
7.Rollbar
Controls
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine(Figure4and
Figure5).
g013112
Figure5
1.PTOswitch
4.Hour
meter/Safety-interlock
display/Fuelgauge
2.Throttlecontrol5.Ignitionswitch
3.Malfunctionindicatorlight
(MIL)
6.Fuses
HourMeter
Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine
isrunning.Usethesetimesforschedulingregular
maintenance(Figure6).
FuelGauge
Thefuelgaugeislocatedwiththehourmeter,and
thebarslightupwhentheignitionswitchisintheON
position(Figure6).
Theindicatorlightappearswhenthefuellevelislow
(approximately1gallonremaininginthefueltank).
Safety-InterlockIndicators
Therearesymbolsonthehourmeterthatindicate
withablacktrianglethattheinterlockcomponentis
positionedcorrectly(Figure6).
Battery-IndicatorLight
IfyouturntheignitionkeytotheONpositionfora
fewseconds,thebatteryvoltagedisplaysinthearea
wherethehoursarenormallydisplayed.
Thebatterylightturnsonwhentheignitionisturned
onandwhenthechargeisbelowthecorrectoperating
level(Figure6).
g008950
Figure6
1.Fuelgauge(bars)4.Safety-interlocksymbols
2.Batterylight
5.Lowfuel-indicatorlight
3.Hourmeter
ThrottleControl
Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure5).
13
Blade-ControlSwitch(Power
Takeoff)
Theblade-controlswitch(PTO)engagesand
disengagespowertothemowerblades(Figure5).
IgnitionSwitch
Usethisswitchtostartthemowerengine.Ithas3
positions:START,RUN,andOFF.
Motion-ControlLevers
Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection.
Neutral-LockPosition
UsetheNEUTRAL-LOCKpositionwiththe
safety-interlocksystemtoengageandtodetermine
theNEUTRALposition.
Fuel-ShutoffValve
Closethefuel-shutoffvalve(undertheseat)when
transportingorstoringthemower.
Electronic-ControlUnit
Malfunction-IndicatorLight
Theelectronic-controlunit(ECU)continuously
monitorstheoperationoftheEFIsystem.
Ifaproblemorfaultwithinthesystemisdetected,the
malfunction-indicatorlight(MIL)illuminates.
TheMIListheredlightlocatedintherightconsole
panel.
OncetheMILilluminates,makeinitialtroubleshooting
checks;refertotheMILsectionunderTroubleshooting
(page71).
Ifthesechecksdonotcorrecttheproblem,further
diagnosisandservicingbyanAuthorizedService
Dealerisnecessary.
Attachments/Accessories
AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.T oro.comforalistofallapprovedattachments
andaccessories.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Width
WithoutDeck
135cm(53inches)
DeectorUp157cm(62inches)
DeectorDown192cm(76inches)
Length
RollBarUp
211cm(83inches)
RollBarDown
215cm(85inches)
Height
RollBarUpRollBarDown
179cm(71inches)127.8cm(50.3inches)
Weight
Weight
587kg(1,295lb)
14
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageoftheoperator.Theowner
isresponsiblefortrainingalloperatorsand
mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Checkthatoperator-presencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting
assembliesareingoodworkingcondition.
Replacewornordamagedbladesandboltsinsets
topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould
throw.
Evaluatetheterraintodeterminetheappropriate
equipmentandanyattachmentsoraccessories
requiredtooperatethemachineproperlyand
safely.
FuelSafety
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlingfuel.Fuelvaporsare
ammableandexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfueltothefuel
tankwhiletheengineisrunningorwhilehot.
Donotrefuelthemachineindoors.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.
Donotllcontainersinsideavehicleoronatruck
ortrailerbedwithaplasticliner.Alwaysplace
containersontheground,awayfromyourvehicle
beforelling.
Removetheequipmentfromthetruckortrailer
andrefuelitwhileitisontheground.Ifthisisnot
possible,thenrefuelfromaportablecontainer
ratherthanafuel-dispensernozzle.
Donotoperatethemachinewithouttheentire
exhaustsysteminplaceandinproperworking
condition.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
Ifyouspillfuelonyourclothing,changeyour
clothingimmediately.Wipeupanyfuelthatspills.
Neveroverllthefueltank.Replacethefuelcap
andtightenitsecurely.
Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymorethan
a30-daysupplyoffuel.
Donotllthefueltankcompletelyfull.Addfuelto
thefueltankuntilthelevelis6to13mm(1/4to
1/2inch)belowthebottomofthellerneck.This
emptyspaceinthetankallowsfueltoexpand.
Avoidprolongedbreathingofvapors.
Keepyourfaceawayfromthenozzleandfuel
tankopening.
Avoidcontactwithskin;washoffspillswith
soapandwater.
RecommendedFuel
Forbestresults,useonlyclean,fresh(lessthan
30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol
(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.
Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains
15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel
stabilizer.
Donotaddoiltogasoline.
15
Using
Stabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsfuelfreshduringstorageof90daysorless
(drainthefueltankwhenstoringthemachinefor
morethan90days)
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
Important:Donotusefueladditives
containingmethanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.
Note:Afuelstabilizer/conditionerismost
effectivewhenmixedwithfreshfuel.T ominimize
thechanceofvarnishdepositsinthefuelsystem,
usefuelstabilizeratalltimes.
FillingtheFuelTank
1.Parkthemachineonlevelground.
2.Shutofftheengineandengagetheparking
brake.
3.Cleanaroundthefuel-tankcap.
4.Fillthefueltanktothebottomofthellerneck
(Figure7).
Note:Donotllthefueltankcompletelyfull.
Theemptyspaceinthetankallowsthefuelto
expand.
g027726
Figure7
16
CheckingtheEngine-Oil
Level
Beforeyoustarttheengineandusethemachine,
checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page40).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.
UsingtheRollover
ProtectionSystem(ROPS)
WARNING
Toavoidinjuryordeathfromrollover:keep
therollbarinthefullyraisedlockedposition
andusetheseatbelt.
Ensurethattheseatissecuredtothe
machine.
WARNING
Thereisnorolloverprotectionwhentheroll
barisinthedownposition.
Lowertherollbaronlywhenabsolutely
necessary.
Donotweartheseatbeltwhentherollbar
isinthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearance
permits.
Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjectsanddo
notcontactthem.
Important:Lowertherollbaronlywhen
absolutelynecessary.
Important:Ensurethattheseatissecuredto
themachine.
1.Tolowertherollbar,applyforwardpressureto
theupperpartoftherollbar.
2.Pullbothknobsoutandrotatethem90°sothey
arenotengaged(Figure8).
3.Lowertherollbartothedownposition(Figure
8).
g008943
Figure8
1.ROPSknob
3.Rollbarintheupright
position
2.PulltheROPSknobout
androtate90degrees
4.Rollbarinthefolded
position
4.Toraisetherollbar,raisetherollbartothe
operateposition,rotatetheknobssothatthey
movepartiallyintothegrooves(Figure8).
5.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarandthepinssnap
intopositionwhentheholesalignwiththepins
(Figure8).
Important:Alwaysusetheseatbeltwiththe
rollbarintheraisedposition.
6.Pushontherollbarandensurethatbothpins
areengaged.
17
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteep
slopescancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15
degrees.
Reducespeedanduseextremecautionon
slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,
death,ordrowning.
Donotoperatethemachineneardrop-offs.
DANGER
Operatingthemachinewhiletherollbaris
downmayleadtoseriousinjuryordeathin
theeventofarollover.
Alwayskeeptherollbarinthefullyraisedand
lockedpositionandusetheseatbelt.
g000963
Figure9
1.SafeZone—usethe
machinehereonslopes
lessthan15degreesor
atareas.
3.Water
2.DangerZone—usea
walk-behindmowerand/or
ahandtrimmeronslopes
greaterthan15degrees
andneardrop-offsor
water.
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearand
cancausehearinglossthroughextended
periodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Useprotectiveequipmentforyoureyes,ears,hands,
feet,andhead.
g009027
Figure10
1.Weareyeprotection.2.Wearhearingprotection.
UsingtheSafety-Interlock
System
WARNING
Ifsafety-interlockswitchesaredisconnected
ordamaged,themachinecouldoperate
unexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdaily,andreplaceanydamaged
switchesbeforeoperatingthemachine.
Understandingthe
Safety-InterlockSystem
Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunless:
Theparkingbrakeisengaged.
Theblade-controlswitch(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Thesafety-interlocksystemalsoisdesignedtoshutoff
theenginewhenthetractioncontrolsaremovedfrom
thelockedpositionwiththeparkingbrakeengagedor
ifyourisefromtheseatwhenthePTOisengaged.
Thehourmeterhassymbolstonotifytheuserwhen
theinterlockcomponentisinthecorrectposition.
Whenthecomponentisinthecorrectposition,a
trianglelightsupinthecorrespondingsquare.
18
g009181
Figure11
1.Triangleslightupwhentheinterlockcomponentsareinthe
correctposition
TestingtheSafety-Interlock
System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately.
1.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe
ONposition.Trystartingtheengine;theengine
shouldnotstart.
2.Sittingontheseat,engagetheparkingbrake
andmovetheblade-controlswitch(PTO)tothe
OFFposition.Moveeithermotion-controllever
(outoftheNEUTRAL-LOCKposition).Trystarting
theengine;theengineshouldnotstart.Repeat
fortheothercontrollever.
3.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Nowstartthe
engine.Whiletheengineisrunning,disengage
theparkingbrake,engagetheblade-control
switch(PTO),andriseslightlyfromtheseat;the
engineshouldshutoff.
4.Sittingontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Nowstartthe
engine.Whiletheengineisrunning,center
eithermotioncontrolandmove(forwardor
reverse);theengineshouldshutoff.Repeatfor
othermotioncontrol.
5.Sittingontheseat,disengagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Trystartingthe
engine;theengineshouldnotstart.
UnlatchingtheSeat
Tounlatchtheseat,pushtheseatlatchforward
(Figure12).
g204507
Figure12
19
AdjustingtheMyRide™
SuspensionSystem
TheMyRide™suspensionsystemadjuststoprovide
asmoothandcomfortableride.Youcanadjustthe
rear2-shockassembliestoquicklyandeasilychange
thesuspensionsystem.Positionthesuspension
systemwhereyouaremostcomfortable.
AdjustingtheRear-Shock
Assemblies
Theslotsfortherear-shockassemblieshave
detentpositionsforreference.Youcanpositionthe
rear-shockassembliesanywhereintheslot,notjust
inthedetentpositions.
Thefollowinggraphicshowsthepositionforasoftor
rmrideandthedifferentdetentpositions(Figure13).
g030065
Figure13
1.Firmestposition3.Detentsintheslots
2.Softestposition
Note:Ensurethattheleftandrightrear-shock
assembliesarealwaysadjustedtothesamepositions.
Adjusttherear-shockassemblies(Figure14).
g030024
g030019
Figure14
20
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Toro Z Master Professional 5000 Series Riding Mower, User manual

Category
Lawnmowers
Type
User manual

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