403342070

Toro 403342070, Super Recycler Lawn Mower User manual

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  • What is the purpose of the Toro Super Recycler Lawn Mower?
    What safety precautions should be taken while operating the mower?
    What is the recommended maintenance schedule for the mower?
    How do I adjust the cutting height?
    What is the purpose of the blade-brake-clutch system?
    How do I engage and disengage the blade?
    What is the proper way to start the engine?
    How do I properly mow my lawn?
FormNo.3425-907RevA
SuperRecycler
®
LawnMower
ModelNo.21383—SerialNo.400000000andUp
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended
tobeusedbyresidentialhomeowners.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawnson
residentialproperties.Usingthisproductforpurposes
otherthanitsintendedusecouldprovedangerousto
youandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.
Visitwww.Toro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writetheproductmodelandserial
numbersinthespaceprovided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation
g282705
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.
Important:Ifyouareusingthismachineabove
1500m(5,000ft)foracontinuousperiod,ensure
thattheHighAltitudeKithasbeeninstalled
sothattheenginemeetsCARB/EPAemission
regulations.TheHighAltitudeKitincreases
engineperformancewhilepreventingspark-plug
fouling,hardstarting,andincreasedemissions.
Onceyouhaveinstalledthekit,attachthe
high-altitudelabelnexttotheserialdecalonthe
machine.ContactanyAuthorizedToroService
DealertoobtaintheproperHighAltitudeKitand
high-altitudelabelforyourmachine.Tolocate
adealerconvenienttoyou,accessourwebsite
atwww.Toro.comorcontactourToroCustomer
CareDepartmentatthenumber(s)listedinyour
EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe
enginetoitsoriginalfactorycongurationwhen
runningtheengineunder1500m(5,000ft).Do
notoperateanenginethathasbeenconverted
forhigh-altitudeuseatloweraltitudes;otherwise,
youcouldoverheatanddamagetheengine.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedinMexico
AllRightsReserved
*3425-907*A
Ifyouareunsurewhetherornotyourmachine
hasbeenconvertedforhigh-altitudeuse,lookfor
thefollowinglabel:
decal127-9363
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Contents
Introduction...............................................................1
Safety.......................................................................3
GeneralSafety...................................................3
SafetyandInstructionalDecals..........................4
Setup........................................................................6
1UnfoldingtheHandle.......................................6
2InstallingtheBlade-ControlBar........................7
3InstallingtheRecoil-StarterRopeinthe
RopeGuide.....................................................7
4AddingOiltotheEngine...................................7
5AssemblingtheGrassBag...............................8
ProductOverview.....................................................9
Operation..................................................................9
BeforeOperation...................................................9
BeforeOperationSafety.....................................9
FillingtheFuelT ank..........................................10
CheckingtheEngine-OilLevel...........................11
AdjustingtheHandleHeight..............................11
AdjustingtheCuttingHeight..............................11
DuringOperation.................................................12
DuringOperationSafety...................................12
StartingtheEngine...........................................13
UsingtheSelf-PropelDrive...............................14
ShuttingOfftheEngine.....................................14
EngagingtheBlade..........................................14
DisengagingtheBlade......................................15
CheckingtheBlade-Brake-Clutch
Operation......................................................15
RecyclingtheClippings....................................16
BaggingtheClippings.......................................17
DischargingtheClippings.................................18
OperatingTips.................................................21
AfterOperation....................................................22
AfterOperationSafety......................................22
CleaningundertheMachine.............................22
FoldingtheHandle...........................................23
Maintenance...........................................................24
RecommendedMaintenanceSchedule(s)...........24
MaintenanceSafety..........................................24
PreparingforMaintenance...............................25
ServicingtheAirFilter.......................................25
ChangingtheEngineOil...................................26
LubricatingtheWheelGears............................26
ReplacingtheBlade..........................................27
CleaningtheBlade-Brake-ClutchShield...........28
AdjustingtheSelf-PropelDrive.........................28
Storage...................................................................29
StorageSafety..................................................29
PreparingtheMachineforStorage...................29
RemovingtheMachinefromStorage................29
2
Safety
Thismachinehasbeendesignedinaccordancewith
ANSIB71.1-2017.
GeneralSafety
Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjury.
Read,understand,andfollowtheinstructions
andwarningsinthisOperator’sManualandon
themachineandattachmentsbeforestartingthe
engine.
Donotputyourhandsorfeetnearmovingpartsof
orunderthemachine.Keepclearofanydischarge
opening.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.
Keepbystandersandchildrenoutoftheoperating
area.Donotallowchildrentooperatethemachine.
Allowonlypeoplewhoareresponsible,trained,
familiarwiththeinstructions,andphysically
capabletooperatethemachine.
Stopthemachine,shutofftheengine,andwaitfor
allmovingpartstostopbeforeservicing,fueling,
oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
3
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decaloemmarkt
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.
decal94-8072
94-8072
decal115-8411
115-8411
1.Unlocked2.Locked
decal133-8062
133-8062
decal125-5092
125-5092
1.Steponthemowerhousingtostarttheengine.
decal131-4514
131-4514
1.Warning—readtheOperator'sManual.
2.Cutting/dismembermenthazardofhand,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.
3.Cutting/dismembermenthazardofhand,mower
blade—disconnectthespark-plugwirebeforeperforming
maintenance.
4.Thrownobjecthazard—keepbystandersaway;shutoffthe
enginebeforeleavingtheoperatingposition;pickupany
debrisbeforemowing.
5.Cutting/dismembermenthazardoffoot,mowerblade—do
notoperateupanddownslopes;operatesidetosideon
slopes;lookbehindyouwhenmovinginreverse.
4
decal137-9196
137-9196
1.Lock2.Unlock
5
Setup
Important:Removeanddiscardtheprotectiveplasticsheetthatcoverstheengineandanyother
plasticorwrappingonthemachine.
1
UnfoldingtheHandle
NoPartsRequired
Procedure
g240045
Figure4
6
2
InstallingtheBlade-ControlBar
NoPartsRequired
Procedure
g241429
Figure5
3
InstallingtheRecoil-Starter
RopeintheRopeGuide
NoPartsRequired
Procedure
Important:Tostarttheenginesafelyandeasilywheneveryouusethemachine,installtherecoil-starter
ropeintheropeguide.
g236533
Figure6
7
4
AddingOiltotheEngine
NoPartsRequired
Procedure
Important:Iftheoillevelintheengineistoolowortoohighandyouruntheengine,youmaydamage
theengine.
g235721
Figure7
5
AssemblingtheGrassBag
NoPartsRequired
Procedure
g241560
Figure8
8
ProductOverview
g302937
Figure9
1.Handle
9.Cutting-heightlever(4)
2.Blade-controlbar
10.Sparkplug
3.Engine-stopswitch
11.Side-dischargedeector
4.Adjustmentforthe
self-propeldrive
12.Oilll/dipstick
5.Reardeector(notshown)
13.Handle-heightadjustment
knob
6.Washoutport(notshown)14.Handlelever(2)
7.Fuel-tankcap15.Recoil-starthandle
8.Airlter
g007407
Figure10
1.Grassbag
3.Rear-dischargeplug
(installed)
2.Side-dischargechute
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Alwaysshutoffthemachine,waitforallmoving
partstostop,andallowthemachinetocoolbefore
adjusting,servicing,cleaning,orstoringit.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Checkthatallguardsandsafetydevices,suchas
deectorsand/orgrasscatcher,areinplaceand
functioningproperly.
Alwaysinspectthemachinetoensurethatthe
bladesandbladeboltsarenotwornordamaged.
Inspecttheareawhereyouwillusethemachine,
andremoveallobjectsthatcouldinterferewith
theoperationofthemachineorthatthemachine
couldthrow.
Contactwiththemovingbladewillcauseserious
injury.Donotputyourngersunderthehousing
whenadjustingthecuttingheight.
FuelSafety
Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.
Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuelthat
spills.
Donothandlefuelwhensmokingoraroundan
openameorsparks.
Donotremovethefuelcaporaddfueltothe
tankwhiletheengineisrunningorhot.
Ifyouspillfuel,donotattempttostartthe
engine.Avoidcreatingasourceofignitionuntil
thefuelvaporshavedissipated.
Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
9
Avoidprolongedbreathingofvapors.
Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
Keepfuelawayfromyoureyesandskin.
FillingtheFuelTank
Forbestresults,useonlyclean,fresh,unleaded
gasolinewithanoctaneratingof87orhigher
((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
Donotuseethanolblendsofgasoline,such
asE15orE85,withmorethan10%ethanolby
volume.Performanceproblemsand/orengine
damagemayresult,whichmaynotbecovered
underwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessfuelstabilizer
hasbeenaddedtothefuel.
Donotaddoiltogasoline.
Fillthefueltankwithfreshunleadedregulargasoline
fromamajorname-brandservicestation(Figure11).
Important:Toreducestartingproblems,addfuel
stabilizer/conditionertofreshfuelasdirectedby
thefuel-stabilizermanufacturer.
g230458
Figure11
10
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Important:Iftheoillevelinthecrankcaseistoolowortoohighandyouruntheengine,youmay
damagetheengine.
g235721
Figure12
AdjustingtheHandleHeight
Youmayraiseorlowerthehandletoapositioncomfortableforyou.
Rotatethehandlelock,movethehandleto1of3positions,andlockthehandleintoposition(Figure13).
g238410
Figure13
AdjustingtheCuttingHeight
CAUTION
Iftheenginehasbeenrunning,themuferwillbehotandcanseverelyburnyou.
Keepawayfromthehotmufer.
Adjustthecuttingheightasdesired.Setallwheelstothesamecuttingheight(Figure14).
11
g225876
Figure14
DuringOperation
DuringOperationSafety
GeneralSafety
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant
footwear;andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.Shutofftheengineand
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
Whenyoureleasetheblade-controlbar,the
engineshouldshutoffandthebladeshouldstop
within3seconds.Ifnot,stopusingyourmachine
immediatelyandcontactanAuthorizedService
Dealer.
Keepbystandersoutoftheoperatingarea.Keep
smallchildrenoutoftheoperatingareaandunder
thewatchfulcareofaresponsibleadultwhois
notoperatingthemachine.Stopthemachineif
anyoneentersthearea.
Alwayslookdownandbehindyoubeforemoving
themachineinreverse.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate
themachinewhenthereistheriskoflightning.
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Avoidmowingin
wetconditions.
Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay
blockyourview.
Donotdirectthedischargematerialtoward
anyone.Avoiddischargingmaterialagainstawall
orobstruction;materialmayricochettowardyou.
Stoptheblade(s)whencrossinggravelsurfaces.
Watchforholes,ruts,bumps,rocks,orother
hiddenobjects.Uneventerraincouldcauseyou
toloseyourbalanceorfooting.
Ifthemachinestrikesanobjectorstartsto
vibrate,immediatelyshutofftheengine,waitfor
allmovingpartstostop,anddisconnectthewire
fromthesparkplugbeforeexaminingthemachine
fordamage.Makeallnecessaryrepairsbefore
resumingoperation.
Beforeleavingtheoperatingposition,shutoffthe
engineandwaitforallmovingpartstostop.
Iftheenginehasbeenrunning,itwillbehotand
canseverelyburnyou.Keepawayfromthehot
engine.
Operatetheengineonlyinwell-ventilatedareas.
Exhaustgasescontaincarbonmonoxide,which
islethalifinhaled.
Checkthegrasscatchercomponentsandthe
dischargechutefrequentlyforanywearor
12
deteriorationandreplacethemwithgenuineT oro
partswhennecessary.
SlopeSafety
Mowacrossthefaceofslopes;neverupand
down.Useextremecautionwhenchanging
directiononslopes.
Donotmowonexcessivelysteepslopes.Poor
footingcouldcauseaslip-and-fallaccident.
Mowwithcautionneardrop-offs,ditches,or
embankments.
StartingtheEngine
Pulltherecoil-starthandle(BofFigure15)lightlyuntilyoufeelresistance,thenpullitsharply,andallow
ittoreturntotheropeguideonthehandleslowly.
Note:Donotpulltheblade-controlbartothehandlewhilepullingtherecoil-starthandle(AofFigure15).
g236579
Figure15
Note:Ifthemachinedoesnotstartafterseveralattempts,contactanAuthorizedServiceDealer.
13
UsingtheSelf-PropelDrive
Tooperatetheself-propeldrive,simplywalkwithyour
handsontheupperhandleandyourelbowsatyour
sides,andthemachinewillautomaticallykeeppace
withyou(Figure16).
g233423
Figure16
Note:Ifthemachinedoesnotfreelyrollbackward
afterself-propelling,stopwalking,holdyourhands
inplace,andallowthemachinetorollacoupleof
centimeters(inches)forwardtodisengagethewheel
drive.Youcanalsotryreachingjustundertheupper
handletothemetalhandleandpushingthemachine
forwardacoupleofcentimeters(inches).Ifthe
machinestilldoesnotrollbackwardeasily,contactan
AuthorizedServiceDealer.
ShuttingOfftheEngine
ServiceInterval:Beforeeachuseordaily
Toshutofftheengine,pressandholdthe
engine-shutoffbutton(Figure17)untiltheengine
shutsoff.
g017317
Figure17
1.Engine-shutoffbutton
Important:Whenyoureleasetheblade-control
bar,thebladeshouldstopwithin3seconds.Ifit
doesnotstopproperly,stopusingyourmachine
immediatelyandcontactanAuthorizedService
Dealer.
EngagingtheBlade
Whenyoustartyourengine,thebladedoesnotturn.
Youmustengagethebladetomow.
1.Pullthecontrol-barlockback(Figure18).
g003123
Figure18
2.Pulltheblade-controlbartothehandle(Figure
19).
14
g003124
Figure19
3.Holdtheblade-controlbaragainstthehandle
(Figure20).
g003125
Figure20
DisengagingtheBlade
Releasetheblade-controlbar(Figure21).
g003126
Figure21
Important:Whenyoureleasetheblade-control
bar,thebladeshouldstopwithin3seconds.Ifit
doesnotstopproperly,stopusingyourmachine
immediatelyandcontactanAuthorizedService
Dealer.
Checkingthe
Blade-Brake-Clutch
Operation
Checkthecontrolbarbeforeeachusetoensurethat
theblade-brake-clutchsystemisoperatingproperly.
UsingtheGrassBag
ServiceInterval:Beforeeachuseordaily
Youcanusethegrassbagtoperformanadditional
testtochecktheblade-brakeclutch.
1.Installtheemptygrassbagonthemachine.
2.Starttheengine.
3.Engagetheblade.
Note:Thebagshouldbegintoinate,indicating
thatthebladeisengagedandrotating.
4.Releasetheblade-controlbar.
Note:Ifthebagdoesnotimmediatelydeate,
thebladeisstillrotating.Theblade-brakeclutch
maybedeterioratingand,ifignored,could
resultinanunsafeoperatingcondition.Have
themachineinspectedandservicedbyan
AuthorizedServiceDealer.
5.Shutofftheengineandwaitforallmovingparts
tostop.
NotUsingtheGrassBag
1.Movethemachineontoapavedsurfaceina
non-windyarea.
2.Setall4wheelstothe83mm(3-1/4inch)
cutting-heightsetting.
3.Takeahalfsheetofnewspaperandcrumpleit
intoaballsmallenoughtogounderthemachine
housing(about76mmor3inchesindiameter).
4.Placethenewspaperballabout13cm(5inches)
infrontofthemachine.
5.Starttheengine.
6.Engagetheblade.
7.Releasetheblade-controlbar.
8.Immediatelypushthemachineoverthe
newspaperball.
9.Shutofftheengineandwaitforallmovingparts
tostop.
10.Gotothefrontofthemachineandcheckthe
newspaperball.
Note:Ifthenewspaperballdidnotgounder
themachine,repeatsteps4through10.
11.Ifthenewspaperisunravelledorshredded,the
bladedidnotstopproperly,whichcouldresult
inanunsafeoperatingcondition.Contactan
AuthorizedServiceDealer.
15
RecyclingtheClippings
Yourmachinecomesfromthefactoryreadytorecyclethegrassandleafclippingsbackintothelawn.
Iftheside-dischargechuteisonthemachine,removeitandlocktheside-dischargedeector;refertoRemoving
theSide-DischargeChute(page19)beforerecyclingtheclippings.
Important:Ensurethattherearplugislockedinplace.Tolocktheplug,raisethereardeector(A
ofFigure22),rmlypushthepluginuntilitsnapsintoplacebehindthetabs,androtatetheleveron
theplugtotheleft(BofFigure22).
g239445
Figure22
Note:T ounlocktherearplug,rotatetheleverontheplugtotheright(Figure23).
16
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassandleafclippingsfromthelawn.
Iftheside-dischargechuteisonthemachine,removeitandlocktheside-dischargedeector;refertoRemoving
theSide-DischargeChute(page19).
InstallingtheGrassBag
1.Raiseandholdupthereardeectorandunlocktherearplug(AofFigure23).
2.Pullouttherearplug(BofFigure23).
3.Hangtheupperfrontedgeofthebagfromthegrass-bagpinsonthenotchesofthehandlebrackets
(CofFigure23).
4.Lowerthereardeector.
g240403
Figure23
17
RemovingtheGrassBag
1.Raiseandholdupthereardeectorandliftthegrassbagupbythehandleoffthenotchesofthehandle
brackets(AofFigure24).
2.Installtherearplug(BofFigure24).
Important:Ensurethattherearplugislockedinplace.Tolocktheplug,rmlypushtheplugin
untilitsnapsintoplacebehindthetabs,androtatetheleverontheplugtotheleft(CofFigure24).
Note:Tounlocktheplug,rotatetheleverontheplugtotheright.
3.Lowerthereardeector.
g240401
Figure24
DischargingtheClippings
Side-dischargeorrear-dischargetheclippingswhencuttingverytallgrass.
WARNING
Thebladeissharp;contactingthebladecanresultinseriouspersonalinjury.
Shutofftheengineandwaitforallmovingpartstostopbeforeleavingtheoperatingposition.
Side-DischargingtheClippings
Ifthebagisonthemachine,removeitandinserttherearplug;refertoRemovingtheGrassBag(page18).
Important:Ensurethattherearplugislockedinplace.Tolocktheplug,raisethereardeector
(Figure25),rmlypushthepluginuntilitsnapsintoplacebehindthetabs,androtatetheleveronthe
plugtotheleft(Figure25).
18
g231918
Figure25
Note:T ounlocktheplug,rotatetheleverontheplugtotheright.
InstallingtheSide-DischargeChute
1.Unlocktheside-dischargedeector(AofFigure26).
2.Liftopentheside-dischargedeector(BofFigure26).
3.Installtheside-dischargechuteandclosethedeectorontothechute(B,C,andDofFigure26).
g231920
Figure26
RemovingtheSide-DischargeChute
Toremovetheside-dischargechute,reversethestepsabove.
Important:Locktheside-dischargedeectorafteryoucloseit(Figure27).
19
g231921
Figure27
20
/