Kubota WSM STV40 Workshop Manual

Category
Engine
Type
Workshop Manual

This manual is also suitable for

STV32,STV36,STV40
WORKSHOP MANUAL
TRACTOR
KiSC issued 04, 2006 A
TO THE READER
This Workshop Manual has been prepared to provide servicing personnel with information on the mechanism,
service and maintenance of STV32, STV36 and STV40. It is divided into three parts, "General", "Mechanism" and
"Servicing".
Information on the tractor identification, the general precautions, maintenance check list, check and maintenance
and special tools are described.
Information on the construction and function are included. This part should be understood before proceeding with
troubleshooting, disassembling and servicing.
Refer to Diesel Engine / Tractor Mechanism Workshop Manual (Code No. 97897-01872 / 97897-18200) for the one
which has not been described to this workshop manual.
Information on the troubleshooting, servicing specification lists, tightening torque, checking and adjusting,
disassembling and assembling, and servicing which cover procedures, precautions, factory specifications and
allowable limits.
All information illustrations and specifications contained in this manual are based on the latest product information
available at the time of publication.
The right is reserved to make changes in all information at any time without notice.
Due to covering many models of this manual, information or picture being used have not been specified as one
model.
KUBOTA Corporation 2004
B General
B Mechanism
B Servicing
August 2004
0000008021E
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM SAFETY INSTRUCTIONS
1
BEFORE SERVICING AND REPAIRING
A Read all instructions and safety instructions in this
manual and on your machine safety decals.
A Clean the work area and machine.
A Park the machine on a firm and level ground, and set
the parking brake.
A Lower the implement to the ground.
A Stop the engine, and remove the key
A Disconnect the battery negative cable
A Hang a "DO NOT OPERATE" tag in operator
station.
SAFETY STARTING
A Do not start the engine by shorting across starter
terminals or bypassing the safety start switch.
A Do not alter or remove any part of machine safety
system.
A Before starting the engine, make sure that all shift
levers are in neutral positions or in disengaged
positions.
A Never start the engine while standing on ground.
Start the engine only from operator's seat.
This symbol, the industry's "Safety Alert Symbol" is used throughout this manual and on labels on the machine
itself to warn of the possibility of personal injury. Read these instructions carefully.It is essential that you read the
instructions and safety regulations before you attempt to repair or use this unit.
A Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
A Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
A Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
A Indicates that equipment or property damage could result if instructions are not followed.
A Gives helpful information.
0000000752E
0000000753E
0000000754E
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM SAFETY INSTRUCTIONS
2
SAFETY WORKING
A Do not work on the machine while under the
influence of alcohol, medication, or other substances
or while fatigued.
A Wear close fitting clothing and safety equipment
appropriate to the job.
A Use tools appropriate to the work. Makeshift tools,
parts, and procedures are not recommended.
A When servicing is performed together by two or
more persons, take care to perform all work safely.
A Do not work under the machine that is supported
solely by a jack. Always support the machine by
safety stands.
A Do not touch the rotating or hot parts while the
engine is running.
A Never remove the radiator cap while the engine is
running, or immediately after stopping. Otherwise,
hot water will spout out from radiator. Only remove
radiator cap when cool enough to touch with bare
hands. Slowly loosen the cap to first stop to relieve
pressure before removing completely.
A Escaping fluid (fuel or hydraulic oil) under pressure
can penetrate the skin causing serious injury.
Relieve pressure before disconnecting hydraulic or
fuel lines. Tighten all connections before applying
pressure.
AVOID FIRES
A Fuel is extremely flammable and explosive under
certain conditions. Do not smoke or allow flames or
sparks in your working area.
A To avoid sparks from an accidental short circuit,
always disconnect the battery negative cable first
and connect it last.
A Battery gas can explode. Keep sparks and open
flame away from the top of battery, especially when
charging the battery.
A Make sure that no fuel has been spilled on the
engine.
0000000755E
0000000756E
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM SAFETY INSTRUCTIONS
3
VENTILATE WORK AREA
A If the engine must be running to do some work, make
sure the area is well ventilated. Never run the engine
in a closed area. The exhaust gas contains
poisonous carbon monoxide.
PREVENT ACID BURNS
A Sulfuric acid in battery electrolyte is poisonous. It is
strong enough to burn skin, clothing and cause
blindness if splashed into eyes. Keep electrolyte
away from eyes, hands and clothing. If you spill
electrolyte on yourself, flush with water, and get
medical attention immediately.
DISPOSE OF FLUIDS PROPERLY
A Do not pour fluids into the ground, down a drain, or
into a stream, pond, or lake. Observe relevant
environmental protection regulations when
disposing of oil, fuel, coolant, electrolyte and other
harmful waste.
PREPARE FOR EMERGENCIES
A Keep a first aid kit and fire extinguisher handy at all
times.
A Keep emergency numbers for doctors, ambulance
service, hospital and fire department near your
telephone.
0000000757E
0000000758E
0000000759E
0000000760E
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM SAFETY INSTRUCTIONS
4
The following safety decals are installed on the machine.
If a decal becomes damaged, illegible or is not on the machine, replace it. The decal part number is listed
in the parts list.
SAFETY DECALS
0000006792E
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM SAFETY INSTRUCTIONS
5
0000006766E
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM SAFETY INSTRUCTIONS
6
0000000762E
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM SPECIFICATIONS
7
SPECIFICATIONS
Model STV32 STV36 STV40
PTO power 17.7 kW (24.1 HP)* 20.2 kW (27.5 HP)* 22.8 kW (31.0 HP)
Engine
Maker KUBOTA
Model D1503-M D1703-M D1803-M
Type E-TVCS, water-cooled, 4-cycle diesel
Number of cylinders 3
Bore and stroke 83 x 92.4 mm (3.27 x 3.64 in.) 87 x 92.4 mm (3.43 x 3.64 in.) 87 x 102.4 mm (3.43 x 4.03 in.)
Total displacement 1499 (91.5 cu.in.) 1647 (100.5 cu.in.) 1826 (111.4 cu.in.)
Engine gross power 24.1 kW (32.3 HP)* 26.8 kW (35.9 HP)* 29.5 kW (39.5 HP)*
Rated revolution 2700 rpm
Maximum torque 99.2 (10.0 ) 108.3 (10.9 ) 120.7 (12.2 )
Battery 12 V, RC : 123 min, CCA : 490 A
Starting system Electric starting with cell starter 12 V, 1.4 kW
Lubricating system Forced Iubrication by trochoidal pump
Cooling system Pressurized radiator, forced circulation with water pump
Fuel Diesel fuel No. 2-D [above -10 (14 )], Diesel fuel No. 1-D [below 10 (14 )]
Capacities
Fuel tank 29.5 L (7.79 U.S.gals, 6.49 Imp.gals)
Engine crankcase
(with filter)
6.7 L (7.1 U.S.qts, 5.9 Imp.qts)
Engine coolant 6.1 L (6.4 U.S.qts, 5.4 Imp.qts)
Transmission case 22 L (5.81 U.S.gals, 4.84 Imp.gals)
Front axle case 4.0 L (4.2 U.S.qts, 3.5 Imp.qts)
Tires
Front
Farm:
6 - 12
Turf:
24 x 8.5 - 14
Farm:
6 - 12
Turf:
24 x 8.5 - 14
Farm:
6 - 12
Turf:
24 x 8.5 - 14
Rear 9.5 - 22 13.6 - 16 9.5 - 22 13.6 - 16 9.5 - 22 13.6 - 16
Dimensions
Overall length
(with 3P)
2860 mm (112.6 in.)
Overall width
(min. tread)
1220 mm
(48.0 in.)
1310 mm
(51.6 in.)
1220 mm
(48.0 in.)
1310 mm
(51.6 in.)
1220 mm
(48.0 in.)
1310 mm
(51.6 in.)
Overall height
(with ROPS)
2350 mm
(92.5 in.)
2340 mm
(92.1 in.)
2350 mm
(92.5 in.)
2340 mm
(92.1 in.)
2350 mm
(92.5 in.)
2340 mm
(92.1 in.)
Wheel base 1610 mm (63.4 in.)
Minimum ground
clearance
235 mm
(9.3 in.)
225 mm
(18.9 in.)
235 mm
(9.3 in.)
225 mm
(18.9 in.)
235 mm
(9.3 in.)
225 mm
(18.9 in.)
Tread
Front 1030 mm (40.6 in.)
Rear
950 mm
(37.4 in.)
1070 mm
(42.1 in.)
965 mm
(38.0 in.)
1055 mm
(41.5 in.)
950 mm
(37.4 in.)
1070 mm
(42.1 in.)
965 mm
(38.0 in.)
1055 mm
(41.5 in.)
950 mm
(37.4 in.)
1070 mm
(42.1 in.)
965 mm
(38.0 in.)
1055 mm
(41.5 in.)
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM SPECIFICATIONS
8
Note : * Manufacture's estimate.
The company reserves the right to change the specifications without notice.
Model STV32 STV36 STV40
Weight (with ROPS)
975 kg
(2150 Ibs)
995 kg
(2194 Ibs)
975 kg
(2150 Ibs)
995 kg
(2194 Ibs)
975 kg
(2150 Ibs)
995 kg
(2194 Ibs)
Travelling
system
Clutch Dry single plate
Steering Hydrostatic power steering
Transmission Main-hydrostatic transmission, range gear shift (3 forward and 3 reverse)
Brake Wet disk type
Min. turning radius
(with bi-speed turn)
2.2 m (7.2 feet) with brake, 2.5 m (8.2 feet) without brake
Differential Bevel gear
Hydraulic
system
Hydraulic control
system
Position control
Pump capacity
3P : 22.3 L / min (5.9 U.S.gals / min, 4.9 Imp.gals min)
Power steering : 13.6 L / min (3.6 U.S.gals / min., 3.0 Imp.gals / min)
Three point hitch SAE Category 1
Max. lift
force
At lift
points
1150 kg (2535 Ibs)
24 in.
behind lift
points
890 kg (1962 Ibs)
PTO
system
Rear
PTO shaft SAE 1-3/8, 6 splines
Revolution 2 speeds (540 rpm at 2670 engine rpm, 800 rpm at 2717 engine rpm)
Mid
PTO shaft U.S.A. No.5 (KUBOTA 10-tooth) involute spline
Revolution 1 speed (2500 rpm at 2734 engine rpm)
0000004797E
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM TRAVELLING SPEEDS
9
TRAVELLING SPEEDS
The company reserves the right to change the specifications without notice
Model STV32, 36, 40
Tire Size (Rear) 9.5 - 22 13.6 - 16
Range gear shift lever km/h km/h
Forward
1 (Low) 0 to 6.6 0 to 6.5
2 (Middle) 0 to 12.7 0 to 12.6
3 (High) 0 to 28.4 0 to 28.2
Max. Speed (at 2850 engine rpm) 29.9 29.8
Reverse
1 (Low) 0 to 4.8 0 to 4.7
2 (Middle) 0 to 9.2 0 to 9.2
3 (High) 0 to 20.6 0 to 20.4
Max. Speed (at 2850 engine rpm) 21.7 21.6
0000008023E
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM DIMENSIONS
10
DIMENSIONS
0000006808E
KiSC issued 04, 2006 A
G GENERAL
KiSC issued 04, 2006 A
CONTENTS
1. TRACTOR IDENTIFICATION.............................................................................................G-1
2. GENERAL PRECAUTION..................................................................................................G-2
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS AND WIRING......................G-3
[1] WIRING..............................................................................................................................G-3
[2] BATTERY ..........................................................................................................................G-5
[3] FUSE .................................................................................................................................G-5
[4] CONNECTOR....................................................................................................................G-6
[5] HANDLING OF CIRCUIT TESTER.................................................................................G-7
4. LUBRICANTS, FUEL AND COOLANT.............................................................................G-8
5. TIGHTENING TORQUES...................................................................................................G-9
[1] GENERAL USE SCREWS, BOLTS AND NUTS ..........................................................G-9
[2] STUD BOLTS ...................................................................................................................G-9
6. MAINTENANCE CHECK LIST ........................................................................................G-10
7. CHECK AND MAINTENANCE ........................................................................................G-12
[1] DAILY CHECK................................................................................................................G-12
[2] CHECK POINTS OF INITIAL 50 HOURS...................................................................G-13
[3] CHECK POINTS OF EVERY 50 HOURS...................................................................G-18
[4] CHECK POINTS OF EVERY 100 HOURS.................................................................G-20
[5] CHECK POINTS OF EVERY 200 HOURS.................................................................G-27
[6] CHECK POINTS OF EVERY 400 HOURS.................................................................G-29
[7] CHECK POINTS OF EVERY 600 HOURS.................................................................G-30
[8] CHECK POINTS OF EVERY 800 HOURS.................................................................G-30
[9] CHECK POINTS OF EVERY 1 YEAR........................................................................G-30
[10] CHECK POINTS OF EVERY 2 YEARS......................................................................G-30
[11] OTHERS..........................................................................................................................G-33
8. SPECIAL TOOLS .............................................................................................................G-36
[1] SPECIAL TOOLS FOR ENGINE ..................................................................................G-36
[2] SPECIAL TOOLS FOR TRACTOR...............................................................................G-42
9. TIRES................................................................................................................................G-47
[1] TIRE PRESSURE...........................................................................................................G-47
[2] TREAD.............................................................................................................................G-48
(1) Front Wheels...........................................................................................................G-48
(2) Rear Wheels............................................................................................................G-49
[3] TIRE LIQUID INJECTION..............................................................................................G-50
10.IMPLEMENT LIMITATIONS .............................................................................................G-52
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM GENERAL
G-1
1. TRACTOR IDENTIFICATION
When contacting your local KUBOTA distributor, always specify
engine serial number, tractor serial number and hour meter
reading.
(1) Tractor Identification Plate (3) Engine Serial Number
(2) Tractor Serial Number
0000007957E
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM GENERAL
G-2
2. GENERAL PRECAUTION
A During disassembly, carefully arrange removed parts in a
clean area to prevent confusion later. Screws, bolts and nuts
should be installed in their original position to prevent
reassembly errors.
A When special tools are required, use KUBOTA genuine
special tools. Special tools which are not frequently used
should be made according to the drawings provided.
A Before disassembling or servicing electrical wires, always
disconnect the ground cable from the battery first.
A Remove oil and dirt from parts before measuring.
A Use only KUBOTA genuine parts for parts replacement to
maintain machine performance and to assure safety.
A Gaskets and O-rings must be replaced during reassembly.
Apply grease to new O-rings or oil seals before assembling.
See the figure left side.
A When reassembling external snap rings or internal snap rings,
they must be positioned so that sharp edge faces against the
direction from which a force is applied. See the figure left side.
A When inserting spring pins, their splits must face the direction
from which a force is applied. See the figure left side.
A To prevent damage to the hydraulic system, use only specified
fluid or equivalent.
(1) Grease (A) External Snap Ring
(2) Force (B) Internal Snap Ring
(3) Sharp Edge
(4) Axial Force
(5) Rotating Movement
0000000612E
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM GENERAL
G-3
3. HANDLING PRECAUTIONS FOR ELECTRICAL PARTS
AND WIRING
To ensure safety and prevent damage to the machine and
surrounding equipment, heed the following precautions in
handling electrical parts and wiring.
A Check electrical wiring for damage and loosened
connection every year. To this end, educate the customer
to do his or her own check and at the same time
recommend the dealer to perform periodic check for a fee.
A Do not attempt to modify or remodel any electrical parts
and wiring.
A When removing the battery cables, disconnect the
negative cable first. When installing the battery cables,
connect the positive cable first.
[1] WIRING
A Securely tighten wiring terminals.
A Do not let wiring contact dangerous part.
A Securely insert grommet.
(1) Negative Terminal (2) Positive Terminal
0000000613E
(1) Correct (2) Incorrect
(Securely Tighten) (Loosening Leads to Faulty
Contact)
0000000614E
(1) Dangerous Part (3) Wiring (Correct)
(2) Wiring (Incorrect) (4) Dangerous Part
0000000615E
(1) Grommet (A) Correct
(B) Incorrect
0000000616E
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM GENERAL
G-4
A Repair or change torn or aged wiring immediately.
A Securely clamp, being careful not to damage wiring.
A Clamp wiring so that there is no twist, unnecessary sag, or
excessive tension, except for movable part, where sag be
required.
A In installing a part, take care not to get wiring caught by it.
(1) Aged (3) Insulating Vinyl Tape
(2) Torn
0000002256E
(1) Clamp (3) Clamp
*Wind Clamp Spirally (4) Welding Dent
(2) Wire Harness
0000000617E
(1) Wiring (A) Correct
(2) Clamp (B) Incorrect
0000000618E
(1) Wiring (A) Incorrect
0000000619E
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM GENERAL
G-5
A After installing wiring, check protection of terminals and
clamped condition of wiring, only connect battery.
[2] BATTERY
A Take care not to confuse positive and negative terminal posts.
A When removing battery cables, disconnect negative cable
first. When installing battery cables, check for polarity and
connect positive cable first.
A Do not install any battery with capacity other than is specified
(Ah).
A After connecting cables to battery terminal posts, apply high
temperature grease to them and securely install terminal
covers on them.
A Do not allow dirt and dust to collect on battery.
A Take care not to let battery liquid spill on your skin and
clothes. If contaminated, wash it off with water
immediately.
A Before recharging the battery, remove it from the
machine.
A Before recharging, remove cell caps.
A Do recharging in a well-ventilated place where there is no
open flame nearby, as hydrogen gas and oxygen are
formed.
[3] FUSE
A Use fuses with specified capacity.
Neither too large or small capacity fuse is acceptable.
A Never use steel or copper wire in place of fuse.
A Do not install working light, radio set, etc. on machine which is
not provided with reserve power supply.
A Do not install accessories if fuse capacity of reserve power
supply is exceeded.
(1) Cover
*Securely Install Cover
0000000620E
0000000621E
(1) Fuse (2) Fusible Link
0000000622E
KiSC issued 04, 2006 A
STV32 · STV36 · STV40, WSM GENERAL
G-6
[4] CONNECTOR
A For connector with lock, push lock to separate.
A In separating connectors, do not pull wire harnesses.
A Hold connector bodies to separate.
A Use sandpaper to remove rust from terminals.
A Repair deformed terminal. Make certain there is no terminal
being exposed or displaced.
A Make certain that there is no female connector being too open.
(A) Push
0000000623E
(A) Correct (B) Incorrect
0000000624E
(1) Exposed Terminal (3) Sandpaper
(2) Deformed Terminal (4) Rust
0000000625E
(A) Correct (B) Incorrect
0000000626E
KiSC issued 04, 2006 A
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Kubota WSM STV40 Workshop Manual

Category
Engine
Type
Workshop Manual
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