Grundfos BACMON Installation And Operating Instructions Manual
- Type
- Installation And Operating Instructions Manual
GRUNDFOS BACMON
Real-time bacteria monitoring
Installation and operating instructions
GRUNDFOS INSTRUCTIONS
Other languages
http://net.grundfos.com/qr/i/98291299
English (GB)
2
English (GB) Installation and operating instructions
Original installation and operating instructions
These installation and operating instructions describe the
GRUNDFOS BACMON bacteria sensor.
Sections 1-5 give the information necessary to be able to handle
and install the product in a safe way.
Sections 6-13 give important information about the product, as
well as information on operating and maintaining the product,
taking it out of operation and disposing of it.
CONTENTS
Page
1. General information
This document describes the GRUNDFOS BACMON bacteria
sensor, in the following referred to as the product.
The document must be available and accessible at the
installation location at all times.
1.1 Target group
This document is intended for the operating company and the
users. It contains general instructions that must be observed
before installation and during operation and daily maintenance of
the product. The responsible staff must read these instructions
prior to any work on the product.
1.1.1 Qualification and training
The persons responsible for the tasks described in this document
must be appropriately qualified.
Operating company
The company or person owning the product or renting the product
from Grundfos is referred to as "operating company" in this
document. The operating company must coordinate the
preparation of the installation location. The installation and the
commissioning must be done by Grundfos service specialists.
Once the product is in operation, the operating company must
coordinate the regular maintenance.
Users
The persons responsible for operation and daily maintenance of
the product are referred to as "users" in this document. The users
must be trained on their tasks by the Grundfos service specialists
during commissioning, or by the operating company in agreement
with Grundfos. The users must be familiar with the product’s
operation and safety.
Grundfos service specialists
Grundfos service specialists are responsible for installation,
commissioning, parameterisation and advanced maintenance of
Grundfos products and systems. They have special knowledge,
tools and user rights to be able to perform service and repair
tasks that must not be performed by users.
1.1.2 Obligations of the operating company
• Observe the local safety regulations.
• Keep the installation and operating instructions available at
the installation location at all times.
• Coordinate the preparation of the installation location
observing section 12. Technical data.
– Provide electrical power.
– Provide a foundation for mechanical installation observing
section 4.1 Installation requirements.
– Provide a pre-treatment installation, if required. Contact
Grundfos for further information.
• Ensure that the users are trained for their tasks by the
Grundfos service specialists during commissioning.
• Provide the stipulated safety equipment and personal
protective equipment.
• Arrange regular maintenance.
1. General information
2
1.1 Target group
2
1.2 Symbols used in this document
3
1.3 Symbols on the product
3
2. Safety instructions
3
2.1 Work procedures
3
2.2 Personal protective equipment
3
3. Storing and handling the product
3
3.1 Transporting the product
3
3.2 Storing the product
3
4. Installing the product
4
4.1 Installation requirements
4
4.2 Electrical connection
4
5. Commissioning the product
4
6. Product introduction
5
6.1 Intended use
5
6.2 Identification
5
6.3 Product overview
5
6.4 Product variants and components overview
6
7. Control functions
7
7.1 Operating panel
7
7.2 Display
7
7.3 Menu
7
7.4 "Home"
7
7.5 "Status"
7
7.6 "Service"
9
8. Alarms and warnings
9
8.1 LEDs
9
8.2 Alarms and warnings
10
9. Operating the product
10
9.1 Starting and stopping the product
10
9.2 Emergency stop
10
10. Taking the product out of operation
11
10.1 Temporary decommissioning for up to 48 hours
11
10.2 Temporary decommissioning for more than 48 hours
11
10.3 Decommissioning for transport
11
10.4 Decommissioning for disposal
11
11. Maintaining the product
11
11.1 Regular maintenance
11
12. Technical data
13
12.1 Dimensions
13
12.2 Weights
13
12.3 Ambient conditions
13
12.4 Lifetime
13
12.5 Electrical data
13
12.6 Medium and hydraulic data
13
12.7 Internet connection
13
12.8 Data access
13
12.9 Measuring principle
13
12.10 Batch sample taking through flow cell
13
12.11 Built-in system diagnostics
13
12.12 Noise
13
13. Disposal
13
Prior to installation, read this document. Installation
and operation must comply with local regulations and
accepted codes of good practice.
English (GB)
3
1.1.3 Obligations of the user
• Observe the recognised health and safety regulations as well
as the local accident prevention regulations.
• Wear protective equipment in accordance with local health
and safety regulations when working on the product and
handling chemicals.
• Read and understand this document.
1.2 Symbols used in this document
The text accompanying the three hazard symbols DANGER,
WARNING and CAUTION is structured in the following way:
1.3 Symbols on the product
2. Safety instructions
2.1 Work procedures
Before starting to work, make sure to observe the following
points:
• The area must be clean and kept free from objects the user
can trip over.
• There must be sufficient light to operate the product safely.
• If information, symbols and warnings are illegible or unclear,
replace them immediately with new ones.
2.2 Personal protective equipment
There are no requirements for personal protective equipment
during normal operation of the product.
If the analysed liquid contains chemicals or if chemicals are used
for cleaning or flushing, wear personal protective equipment
according to the safety data sheet for the chemical.
3. Storing and handling the product
3.1 Transporting the product
• Wear safety shoes during transport and installation.
• Wear a helmet if lifting the product higher than hip level.
• Drain the product completely.
• Check and observe the centre of gravity before lifting.
• Use appropriate lifting and transporting equipment.
• Make sure that the product is not exposed to any point load
during the transport.
• Avoid strong impacts.
• If using a forklift, make sure the forks are long enough to
support the weight of the product in its entire depth.
• Observe the permissible ambient conditions. See section
12.3 Ambient conditions.
3.2 Storing the product
• Observe the permissible ambient conditions. See section
12.3 Ambient conditions.
• The storage location must be protected from rain, humidity,
condensation, direct sunlight and dust.
• For storage for a long period of time, prepare the product
according to section 10. Taking the product out of operation.
WARNING
Indicates a hazardous situation which, if not avoided,
could result in death or serious personal injury.
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate personal injury.
SIGNAL WORD
Description of hazard
Consequence of ignoring the warning.
- Action to avoid the hazard.
A blue or grey circle with a white graphical symbol
indicates that an action must be taken.
A red or grey circle with a diagonal bar, possibly with
a black graphical symbol, indicates that an action
must not be taken or must be stopped.
If these instructions are not observed, it may result in
malfunction or damage to the equipment.
Tips and advice that make the work easier.
If you touch this part of the product, it may lead to
electric shock with consequent risk of serious
personal injury or death.
WARNING
Electric shock
Death or serious personal injury
- Keep liquids away from the power supply and
electrical components.
- Before starting work on the product, make sure
that the power supply has been switched off and
that it cannot be accidentally switched on.
If you need to transport the product after it was
commissioned, contact a Grundfos service specialist.
English (GB)
4
4. Installing the product
4.1 Installation requirements
The operating company is obliged to prepare the installation
location according to the following requirements. Contact
Grundfos if any of these requirements cannot be met.
• The installation location must be free from vibrations.
• The installation location must be protected from rain, humidity,
condensation, direct sunlight and dust.
• The installation location must have sufficient lighting to ensure
safe operation. Observe section 12.3.1 Lighting.
• The installation location must be a solid building offering
protection from vandalism and tampering.
• Observe the permissible ambient conditions. See section
12.3 Ambient conditions.
• Provide a drain for drinking water applications or if required by
local legislation.
• The product must be installed vertically. It can either be
installed on a floor stand or mounted on the wall. Make sure
that the product can be installed in a height that makes the
display easy to read during operation.
Fig. 1 Dimensions for wall mounting
• The sample line and liquid must meet the technical
requirements (pressure, temperature, maximum length etc.).
See section 12. Technical data.
• The end of the sample line inlet (A) must be at least 20 mm
inside the pipe to ensure the most valid detection.
• The sample line connection (B) must be prepared with a 1/2"
G female connector and a ball valve.
• The sample line length must not exceed 5 m.
• If required by local legislation, install a non-return valve in the
inlet line.
• For installations with suction filter (C), install the suction filter
with sufficient distance to the walls, bottom and water surface
to avoid algae and dirt from being sucked in.
Fig. 2 Installation examples
4.2 Electrical connection
5. Commissioning the product
The hydraulic and electrical connection and the
commissioning must be done by Grundfos service
specialists.
Wear safety shoes during transport and installation.
Wear a helmet if lifting the product higher than hip
level.
Wipe up spilled liquid immediately to avoid slipping
hazard.
TM06 6410 3516
428
ø 6.5
12
412
352
300
660
630
565
595
711.5
820.5
65
65
TM06 4689 2216
The hydraulic and electrical connection and the
commissioning must be done by Grundfos service
specialists.
The hydraulic and electrical connection and the
commissioning must be done by Grundfos service
specialists.
AB
C
English (GB)
5
6. Product introduction
6.1 Intended use
The GRUNDFOS BACMON bacteria sensor is to be used for
analysis of water using a specially developed imaging technique.
The use of the product is in indoor, frost-free waterworks
buildings and pumping stations.
6.2 Identification
6.2.1 Nameplate
The nameplate is placed on the side of the product enclosure.
Fig. 3 Nameplate
6.3 Product overview
Fig. 4 Product overview
The product must not be used for any other purpose
than the one mentioned above. For other uses,
please contact Grundfos.
TM06 6389 3716
TM06 6390 3516
Pos. Description
1 Wireless GSM communication connection
2 Operating panel
3 Alarm and status LEDs
4
Water analysis cabinet
With reagentless, patented, 3D scanning optics
5
Hydraulic parts
There are product variants with different hydraulic
accessories. The figure is just an example.
6 Stand (accessory)
7 Control cabinet
8 Main switch
9 Extension antenna (accessory)
10 Front plate
1
2
3
4
5
6
8
7
10
9
English (GB)
6
6.4 Product variants and components overview
There are several product variants with different additional
hydraulic components:
Fig. 5 Components overview, variant A
Fig. 6 Components overview, variant B
Fig. 7 Components overview, variant C
Fig. 8 Components overview, variant D
BACMON
variant
Pump
module
Prefilter
module
Suction
filter
See fig.
A - - -5
B -
■
- 6
C
■
-
Optional.
See pos.
17 in fig. 7.
7
D
■■
- 8
TM06 6391 3516TM06 6680 3516TM06 6681 3516
1
2
4
18
7
8
10
9
5
6
13
3
1
2
4
18
9
5
6
7
8
10
11
13
3
1
2
4
18
13
14
15
9
5
6
7
8
16
10
12
17
3
TM06 6682 3516
Pos. Description
1 Camera unit with flow cell
2 Flow cell lock
3 Flow cell
4 Front cover
5 Solenoid valves
6 Flow cell manifold
7 Pressure and temperature sensor
8 Pressure reducing valve
9 Water inlet
10 Water outlet
11 Prefilter module
12 Overflow line
13 Extension antenna cable gland
14 Electrical connection of pump
15 Pump
16 Pressure relief valve
17 Suction filter
18 Power supply
1
2
3
4
18
13
14
15
9
11
5
6
7
8
16
10
12
English (GB)
7
7. Control functions
7.1 Operating panel
In this manual the button names are written in square brackets,
e.g. [Home].
The LEDs indicate alarms and warnings and the status of the
product. See section 8. Alarms and warnings.
7.2 Display
Fig. 9 Layout of display
7.3 Menu
The menu consists of four tabs:
•"Home"
•"Status"
•"Service"
• "Settings" (only for Grundfos service specialists).
When you navigate between the different menu tabs, the product
is still collecting samples, except when you choose "Service".
Then the product will switch into service mode and stop taking
samples until you leave the "Service" menu.
In this manual the menu and submenu names are written in
quotation marks, e.g. "Home".
7.4 "Home"
Fig. 10 "Home"
Press [Home] to get back to "Home" from another menu. [OK] is
highlighted. Press [OK] to confirm.
If you come from the "Service" menu, the product will start taking
samples again.
7.5 "Status"
Fig. 11 "Status"
Press [Right] to go from "Home" to "Status".
Press [Up] or [Down] to highlight the desired submenu and press
[OK] to enter it.
Button Button name Function
[Home]
• To unlock the buttons, press
[Home] for 1 second.
• Press [Home] to return to
"Home" screen where status
and results are shown.
[OK]
Press [OK] to select the line
that is highlighted and to enter
changed data.
[Service]
Press [Service] to enter the
"Service" menu. The product
will stop taking samples.
[Left]
Press [Return] to return from
the submenu to the menu.
[Right]
Press [Right] to enter the
highlighted line.
[Down]
Press [Down] or [Up] to select
the desired line in the display.
[Up]
TM06 6392 2716
Pos. Description
1 Menu bar
2
Name of sample-taking point defined by the customer
and local date and time
3 Current status
4
Information area
• Besides the general data, this area displays the error
code of active alarms. If an alarm is active, this area is
displayed with a red background.
• If a warning is active, this area is displayed with a
yellow background.
5 Bacteria concentration
6 Date and time of latest sample
7 Non-bacteria concentration
8
Flow cell status. The colour changes according to
degree of fouling. See section 11.1.3 Replacing the flow
cell.
9 Indicates that connection to the modem is active.
10 Indicates that connection to the server is active.
Home Service SettingsStatus
Changing sample...
57430 /ml
Last sample: 2016-04-25 16:09:54
2016-04-25 16:20:07
Bacteria
98338 /ml
Non-bacteria
Flow
cell
91 %
BACMON Water Inlet
1
2
3
4
6
5
7
8
9
10
TM06 6398 2716TM06 6399 3816
Home Service SettingsStatus
Changing sample...
57430 /ml
Last sample: 2016-04-25 16:09:54
2016-04-25 16:20:07
Bacteria
98338 /ml
Non-bacteria
Flow
cell
91 %
BACMON Water Inlet
Home Service SettingsStatus
Last result...
View sensors...
Current alarms...
Current warnings...
Current water quality alarms...
Current water quality warnings...
English (GB)
8
7.5.1 "Last result"
Fig. 12 "Last result"
This submenu shows the data of the latest sample taken.
7.5.2 "View sensors"
Fig. 13 "View sensors"
This submenu shows the values of the different measurements.
7.5.3 "Current alarms"
Fig. 14 "Current alarms"
This submenu shows alarms related to the hardware. It shows an
E-number which can be looked up in section 8.2 Alarms and
warnings. The product will stop measuring when hardware alarms
are active.
Clearing alarms
1. Highlight the alarm you wish to clear and press [OK].
2. Highlight "Yes", press [OK] to clear the alarm or press [Right]
to choose "No" and [OK] to abort.
7.5.4 "Current warnings"
Fig. 15 "Current warnings"
This submenu shows warnings related to the hardware. It shows
an E-number which can be looked up in section 8.2 Alarms and
warnings.
7.5.5 "Current water quality alarms"
Fig. 16 "Current water quality alarms"
This submenu shows alarms related to the water quality. The
product will continue taking samples when water quality alarms
are active.
Some alarms may not be described in this manual, but they can
help Grundfos service specialists find the error in the product, if
needed.
Clearing alarms
1. Highlight the alarm you wish to clear and press [OK].
2. Highlight "Yes", press [OK] to clear the alarm or press [Right]
to choose "No" and [OK] to abort.
TM06 6405 2316TM06 6406 1416TM06 6407 2716
Alarms can be cleared manually; warnings cannot be
cleared manually. Warnings will disappear
automatically when the cause of the warning no
longer exists.
Home Service SettingsStatus
Sample ID: 29630
Analysis time: 2016-04-25 16:09:54
Bacteria concentration: 57430 /ml
Non-bacteria concentration: 98338 /ml
Flow cell: 91%
Measured volume: 6.13095 μl
Bad volume: 0.0192907 μl
Home Service SettingsStatus
Board temperature: 30 °C
Flow cell temperature: 20.59 °C
Flow cell pressure: 2.003 bar
Home Service SettingsStatus
2016-04-25 16:20:07 E41
Details about selected alarm:
Flow cell fouling is too high
TM06 6408 2716
Alarms can be cleared manually; warnings cannot be
cleared manually. Warnings will disappear
automatically when the cause of the warning no
longer exists.
TM06 6409 2316
Alarms can be cleared manually; warnings cannot be
cleared manually. Warnings will disappear
automatically when the cause of the warning no
longer exists.
Home Service SettingsStatus
2016-04-25 16:20:07 E41
Details about selected warning:
Flow cell fouling is too high
Home Service SettingsStatus
Bacteria concentration
Bad volume
Details about selected alarm:
English (GB)
9
7.5.6 "Current water quality warnings"
Fig. 17 "Current water quality warnings"
This submenu shows warnings related to the water quality.
7.6 "Service"
Fig. 18 Entering the "Service" menu
1. Press [Service] or press [Right] to move from "Home" to
"Service".
2. Press [Down] to highlight "Enter service mode" and press
[OK].
– The product will stop taking samples.
Fig. 19 "Service"
3. Press [UP] or [Down] to highlight the desired submenu and
press [OK] to enter it.
7.6.1 "Configure flush time"
7.6.2 "Flush flow cell"
Use this function for product variants with prefilter module to fill
the system again after servicing the prefilter.
Fig. 20 "Flush flow cell"
Flushing the flow cell is done to make sure that there is a flow
through the flow cell. When flushing the flow cell check if there is
water flowing out of the outlet pipe to ensure everything is
connected correctly.
1. Press [OK] to start flushing.
– While flushing is in progress the display shows "Stop flush"
instead of "Start flush".
2. Press [OK] again to stop flushing.
3. When you are done press [Service] or [LEFT] to go back to
the "Service" menu.
8. Alarms and warnings
8.1 LEDs
LEDs on the operating panel indicate alarms and warnings and
the status of the product.
TM06 6411 2316
Alarms can be cleared manually; warnings cannot be
cleared manually. Warnings will disappear
automatically when the cause of the warning no
longer exists.
TM06 6412 1416TM06 6413 2716
Home Service SettingsStatus
Bacteria concentration
Details about selected warning:
Home Service SettingsStatus
Are you sure you want to enter service mode?
This will stop the current analysis!
Enter service mode
Home Service SettingsStatus
Congure ush time…
Flush ow cell
This function must be performed by a Grundfos
service specialist.
TM06 6414 1416
Red LED
(Alarm or
warning)
Green LED
(Status)
Description
OFF ON
The product is operating normally
and no alarms or warnings are
active.
ON ON
The product is operating normally,
but at least one warning is active.
ON OFF
An alarm has occurred and the
product was stopped.
Clear the alarms to restart.
OFF Flashing The product is in service mode.
Home Status Service Settings
Press the button below to start ushing of the
ow cell. Please let it run for a while, then stop it by
pressing the button again.
Start ush
English (GB)
10
8.2 Alarms and warnings
The product has two ways of notifying the user of an error, alarms
and warnings.
Both alarms and warnings have error codes that will be shown in
the display and reported to the water quality server.
A warning does not affect the operation of the product, it just
notifies the user that an error has occurred.
If a hardware fault is critical so that it is impossible to continue
normal operation, an alarm is triggered. This can happen if a
hardware warning keeps reoccurring or if a critical fault occurs.
The user is notified and the product stops operating and goes into
alarm state.
The product will stay in alarm state until the user manually clears
the alarm via the operating panel after correcting the fault that
caused the alarm.
In case of alarms related to the water quality, the product will
continue operating.
8.2.1 Error codes
8.2.2 Clearing alarms and warnings
To clear alarms, see sections:
• 7.5.3 "Current alarms"
• 7.5.5 "Current water quality alarms".
Alarms can be cleared manually, either via the operating panel by
the user, or via the water quality server interface by a Grundfos
service specialists.
9. Operating the product
Only open the analysis cabinet to replace the flow cell.
The product is a fully automatic product requiring very little
manual intervention.
Keep the area around the product clean and tidy.
Observe sections:
• 4.1 Installation requirements
• 12.3 Ambient conditions.
9.1 Starting and stopping the product
Start and stop the product via the main switch. See fig. 4, pos. 8.
The product is designed to start sample taking as soon as the
main switch is switched on.
The sample taking process is stopped when you enter the
"Service" menu, and it starts again when you leave the menu.
9.2 Emergency stop
In case of emergency, switch off the main switch. See fig. 4, pos.
8.
9.2.1 Restarting the product after emergency stop
Check the product for errors. Correct any errors before you
restart the product.
Switch on the main switch to restart the product.
For errors not mentioned in the table contact a
Grundfos service specialist.
Error
code
Cause Explanation or action
E30 System reset
The system was reset. Restart the
product.
E31
Processing
exception
Analysis was skipped. Restart the
product.
E32 Processing error
Restart the product. If the error
continues, contact the Grundfos
service specialist.
E33 Hardware error
Restart the product. If the error
continues contact the Grundfos
service specialist.
E40
Analysis was not
completed
Potentially too many objects in the
water. Make sure the flow path to
the product is intact and check the
water quality.
E41
Flow-cell fouling
is too high
Replace the flow cell. If the error
continues, check the water quality.
E50 Disk space low
Analysis continues. Contact a
Grundfos service specialist.
E51
Disk space
critical
Analysis continues. Contact a
Grundfos service specialist.
E60
Server
communication
error
Make sure nothing is covering the
antenna or cabinet. If the error
continues, contact a Grundfos
service specialist.
E90 System error
Contact a Grundfos service
specialist.
Alarms can be cleared manually; warnings cannot be
cleared manually. Warnings will disappear
automatically when the cause of the warning no
longer exists.
WARNING
Electric shock
Death or serious personal injury
- Do not open the control cabinet. Only Grundfos
service specialists are allowed to open the control
cabinet.
Wipe up spilled liquid immediately to avoid slipping
hazard.
English (GB)
11
10. Taking the product out of operation
10.1 Temporary decommissioning for up to 48 hours
If the latest water sample was drinking water quality, then no
further preparation is required. You can switch off the power
supply to the product and disconnect it from the system.
If the latest water sample was not drinking water quality, contact a
Grundfos service specialist to have him clean the product before
storage.
10.2 Temporary decommissioning for more than 48
hours
To avoid bacterial growth inside the product during prolonged
standstill, it must be flushed with a cleaning agent. Contact a
Grundfos service specialist and have him do this.
10.3 Decommissioning for transport
Before transport, set the product to service mode and wait 1
minute before switching off the power supply. If in doubt, contact
Grundfos. Observe section 3.1 Transporting the product.
10.4 Decommissioning for disposal
For disposal see section 13. Disposal.
11. Maintaining the product
• For maintenance work, always use appropriate protective
equipment.
• Use approved lifting equipment when lifting and handling the
product.
• After maintenance, inspect the entire product for defects
before starting the product.
11.1 Regular maintenance
* Optional component
11.1.1 Cleaning the product
Clean the surface with a dry and clean cloth, if necessary.
11.1.2 Checking the product status
Check the product status daily.
If alarms or warnings are displayed, see section 8. Alarms and
warnings.
If strange noises or unusual vibrations occur contact the
manufacturer.
If the product is not cleaned sufficiently before
storage, fouling can occur in the flow cell leading to
faulty measurements after restart.
If the product is not cleaned sufficiently before
storage, fouling can occur in the flow cell leading to
faulty measurements after restart.
CAUTION
Electric shock
Minor or moderate personal injury
- The product must be isolated from the power
supply before decommissioning. This prevents
unintentional start and contact with live parts.
Users are only allowed to perform the maintenance
tasks described in this manual.
All other maintenance or repair tasks must be
performed by Grundfos service specialists.
Wipe up spilled liquid immediately to avoid slipping
hazard.
Interval Component Task Section
Daily
Whole
product
If necessary, clean all
product surfaces with a
dry and clean cloth.
11.1.1
Inspect the product
visually and check for
warnings or alarms, water
leaks, abnormal noises or
vibrations.
11.1.2
Flow cell
Check the flow cell status
and replace the flow cell,
if necessary.
11.1.3
Prefilter*
Check and clean or
replace the prefilter
screen, if necessary.
11.1.4
Suction filter*
Check and clean or
replace the suction filter,
if necessary.
11.1.5
English (GB)
12
11.1.3 Replacing the flow cell
The flow cell status, that is its transparency, is indicated in the
display and should be checked daily. See section 7.2 Display.
When the flow cell status bar becomes yellow, replace the flow
cell.
Fig. 21 Removing the old flow cell
1. Open the door of the water analysis cabinet.
– The product will automatically stop and switch to service
mode.
2. Flip up the flow cell lock (2) and hold it there.
3. Pull out the old flow cell (3.1).
4. Clean your hands to avoid contamination of the new flow cell
or the micro fibre cloth with fat, oil or dirt.
Fig. 22 Inserting the new flow cell
5. Take a new flow cell out of the packaging.
– Make sure not to touch the glass. Only touch the marked
area (3.2) of the flow cell.
6. Clean the new flow cell with the micro fibre cloth delivered
with the new flow cells.
– Make sure that the surface is clean.
7. Insert the new flow cell completely and flip down the flow cell
lock while holding the flow cell in position.
– Make sure the orientation of the flow cell is as shown in fig.
22.
– Store the micro fibre cloth in a place where it will not be
contaminated with fat, oil or dirt.
8. Close the water analysis cabinet again.
The product will start sample taking automatically.
11.1.4 Cleaning or replacing the prefilter screen
The prefilter is installed in product variants B and D. See position
(11) in section 6.4 Product variants and components overview.
1. Press [Service] and confirm to set the product into service
mode.
2. Close the valve in the inlet line.
3. Unscrew the filter screen housing counter-clockwise.
4. Remove the filter screen and the O-ring from the filter screen
housing.
Fig. 23 Cleaning the prefilter
5. Clean all dismantled parts using a nylon brush and clean
water.
– Replace the filter screen, if necessary. Contact Grundfos to
order spare parts.
6. Reassemble the prefilter in reverse order.
– Make sure the O-ring is placed correctly.
7. Flush the flow cell until the prefilter is filled with water. See
section 7.6.2 "Flush flow cell".
8. Start the product again by leaving the service mode.
11.1.5 Cleaning the suction filter
The suction filter can be installed in product variant C or as an
accessory, depending on the individual installation. See pos. (17)
in section 6.4 Product variants and components overview.
1. Press [Service] and confirm to set the product into service
mode.
2. Remove the suction filter from the inlet line by pushing in the
collet of the push-in fitting and pulling out the line.
3. Clean the filter using a nylon brush and clean water.
– Replace the filter, if necessary. Contact Grundfos to order
spare parts.
4. Reinstall the suction filter.
5. Start the product again by leaving the service mode.
TM06 6439 3516TM06 6440 3516
Hold the flow cell lock (2) in the topmost position until
the new flow cell is inserted completely. Otherwise
the new flow cell can be damaged.
2
3.1
2
3.2
TM06 6415 2316
English (GB)
13
12. Technical data
12.1 Dimensions
Dimensions with floor stand (H x W x D) [cm]: 82 x 33 x 28
Dimensions without floor stand (H x W x D) [cm]: 62 x 33 x 24
Observe the special dimensions for wall mounting. See fig. 1.
12.2 Weights
12.3 Ambient conditions
* Product must be drained.
12.3.1 Lighting
There must be a flicker and glare free general light of or higher
than 300 lux available in the working area.
12.4 Lifetime
The product lifetime depends on the application and how well it is
maintained. However, the product has an expected lifetime of 5-8
years when used within normal operating conditions and if it is
maintained in accordance with these instructions.
12.5 Electrical data
12.6 Medium and hydraulic data
Medium: Drinking water. For other applications, contact
Grundfos.
Maximum length of sample line: 5 m.
Inlet pressure:
• Standard:
– Maximum: 10 bar
– Minimum: 2 bar.
• With pump module (optional):
– Maximum: 2 bar
– Minimum: 0 bar.
Temperature of medium (non-condensing):
• Maximum: 40 °C
• Minimum: 5 °C.
Required pipe connection for the sample line:
• 1/2" G female with ball valve.
12.7 Internet connection
GSM connection. SIM card connected to 3G network is installed.
12.8 Data access
• Online (web/app)
• Offline (download)
• SCADA integration via API.
12.9 Measuring principle
• 3D scanning optics: Automatic intelligent microscope
• total bacteria count per ml
• total non-bacteria count per ml
• measuring range: 0-1,000,000 objects/ml (bacteria and non-
bacteria).
12.10 Batch sample taking through flow cell
• Wide channels to prevent clogging
– channel width: 2 mm
• scanned volume: 6 μl
• water use per sample: 150-250 ml (with standard settings)
• automatic continuous sample taking with a cycle time of
approximately 10 minutes.
12.11 Built-in system diagnostics
• Flow cell pressure sensor
• sample temperature sensor
• flow cell fouling monitoring.
12.12 Noise
Airborne noise emitted by the product:
13. Disposal
The product must be sent back to the manufacturer for scrapping.
The product must not be disposed of as unsorted household
waste.
Subject to alterations.
Description
Weight
[kg]
BACMON bacteria sensor 20.38
Pump module (self-priming) 1.16
Pump module with prefilter (self-priming) 1.40
Prefilter module 0.29
Suction filter (tank solution) 0.04
Extension antenna (15 m) 1.67
Floor stand 4.63
Permissible ambient temperatures (minimum/maximum)
Transport* [°C] 0/40
Storage* [°C] 0/40
Operation [°C] 5/40
Maximum relative humidity (non-condensing) [%] 95
Maximum altitude [m] 2000
The camera module must never be exposed to
moisture or liquid.
Direct sunlight can cause damage to the product.
Exposure to direct sunlight can cause changes in
colour as well as material deformations and cracks.
Do not expose the system to direct sunlight!
Supply voltage [VAC] 110-240
Frequency [Hz] 44-66
Maximum power consumption [W] 15
Enclosure class IP54
Electrical safety class I
Variant Noise [db(A)]
Without pump module << 70
With pump module 79
14
Grundfos companies
Argentina
Bombas GRUNDFOS de Argentina S.A.
Ruta Panamericana km. 37.500 Centro
Industrial Garin
1619 Garín Pcia. de B.A.
Phone: +54-3327 414 444
Telefax: +54-3327 45 3190
Australia
GRUNDFOS Pumps Pty. Ltd.
P.O. Box 2040
Regency Park
South Australia 5942
Phone: +61-8-8461-4611
Telefax: +61-8-8340 0155
Austria
GRUNDFOS Pumpen Vertrieb Ges.m.b.H.
Grundfosstraße 2
A-5082 Grödig/Salzburg
Tel.: +43-6246-883-0
Telefax: +43-6246-883-30
Belgium
N.V. GRUNDFOS Bellux S.A.
Boomsesteenweg 81-83
B-2630 Aartselaar
Tél.: +32-3-870 7300
Télécopie: +32-3-870 7301
Belarus
Представительство ГРУНДФОС в
Минске
220125, Минск
ул. Шафарнянская, 11, оф. 56, БЦ
«Порт»
Тел.: +7 (375 17) 286 39 72/73
Факс: +7 (375 17) 286 39 71
E-mail: minsk@grundfos.com
Bosnia and Herzegovina
GRUNDFOS Sarajevo
Zmaja od Bosne 7-7A,
BH-71000 Sarajevo
Phone: +387 33 592 480
Telefax: +387 33 590 465
www.ba.grundfos.com
e-mail: grundfos@bih.net.ba
Brazil
BOMBAS GRUNDFOS DO BRASIL
Av. Humberto de Alencar Castelo Branco,
630
CEP 09850 - 300
São Bernardo do Campo - SP
Phone: +55-11 4393 5533
Telefax: +55-11 4343 5015
Bulgaria
Grundfos Bulgaria EOOD
Slatina District
Iztochna Tangenta street no. 100
BG - 1592 Sofia
Tel. +359 2 49 22 200
Fax. +359 2 49 22 201
email: bulgaria@grundfos.bg
Canada
GRUNDFOS Canada Inc.
2941 Brighton Road
Oakville, Ontario
L6H 6C9
Phone: +1-905 829 9533
Telefax: +1-905 829 9512
China
GRUNDFOS Pumps (Shanghai) Co. Ltd.
10F The Hub, No. 33 Suhong Road
Minhang District
Shanghai 201106
PRC
Phone: +86 21 612 252 22
Telefax: +86 21 612 253 33
Croatia
GRUNDFOS CROATIA d.o.o.
Buzinski prilaz 38, Buzin
HR-10010 Zagreb
Phone: +385 1 6595 400
Telefax: +385 1 6595 499
www.hr.grundfos.com
GRUNDFOS Sales Czechia and
Slovakia s.r.o.
Čajkovského 21
779 00 Olomouc
Phone: +420-585-716 111
Denmark
GRUNDFOS DK A/S
Martin Bachs Vej 3
DK-8850 Bjerringbro
Tlf.: +45-87 50 50 50
Telefax: +45-87 50 51 51
E-mail: [email protected]
www.grundfos.com/DK
Estonia
GRUNDFOS Pumps Eesti OÜ
Peterburi tee 92G
11415 Tallinn
Tel: + 372 606 1690
Fax: + 372 606 1691
Finland
OY GRUNDFOS Pumput AB
Trukkikuja 1
FI-01360 Vantaa
Phone: +358-(0) 207 889 500
France
Pompes GRUNDFOS Distribution S.A.
Parc d’Activités de Chesnes
57, rue de Malacombe
F-38290 St. Quentin Fallavier (Lyon)
Tél.: +33-4 74 82 15 15
Télécopie: +33-4 74 94 10 51
Germany
GRUNDFOS GMBH
Schlüterstr. 33
40699 Erkrath
Tel.: +49-(0) 211 929 69-0
Telefax: +49-(0) 211 929 69-3799
e-mail: infoservice@grundfos.de
Service in Deutschland:
e-mail: kundendienst@grundfos.de
Greece
GRUNDFOS Hellas A.E.B.E.
20th km. Athinon-Markopoulou Av.
P.O . B ox 7 1
GR-19002 Peania
Phone: +0030-210-66 83 400
Telefax: +0030-210-66 46 273
Hong Kong
GRUNDFOS Pumps (Hong Kong) Ltd.
Unit 1, Ground floor
Siu Wai Industrial Centre
29-33 Wing Hong Street &
68 King Lam Street, Cheung Sha Wan
Kowloon
Phone: +852-27861706 / 27861741
Telefax: +852-27858664
Hungary
GRUNDFOS Hungária Kft.
Park u. 8
H-2045 Törökbálint,
Phone: +36-23 511 110
Telefax: +36-23 511 111
India
GRUNDFOS Pumps India Private Limited
118 Old Mahabalipuram Road
Thoraipakkam
Chennai 600 096
Phone: +91-44 2496 6800
Indonesia
PT. GRUNDFOS POMPA
Graha Intirub Lt. 2 & 3
Jln. Cililitan Besar No.454. Makasar,
Jakarta Timur
ID-Jakarta 13650
Phone: +62 21-469-51900
Telefax: +62 21-460 6910 / 460 6901
Ireland
GRUNDFOS (Ireland) Ltd.
Unit A, Merrywell Business Park
Ballymount Road Lower
Dublin 12
Phone: +353-1-4089 800
Telefax: +353-1-4089 830
Italy
GRUNDFOS Pompe Italia S.r.l.
Via Gran Sasso 4
I-20060 Truccazzano (Milano)
Tel.: +39-02-95838112
Telefax: +39-02-95309290 / 95838461
Japan
GRUNDFOS Pumps K.K.
1-2-3, Shin-Miyakoda, Kita-ku,
Hamamatsu
431-2103 Japan
Phone: +81 53 428 4760
Telefax: +81 53 428 5005
Korea
GRUNDFOS Pumps Korea Ltd.
6th Floor, Aju Building 679-5
Yeoksam-dong, Kangnam-ku, 135-916
Seoul, Korea
Phone: +82-2-5317 600
Telefax: +82-2-5633 725
Latvia
SIA GRUNDFOS Pumps Latvia
Deglava biznesa centrs
Augusta Deglava ielā 60, LV-1035, Rīga,
Tālr.: + 371 714 9640, 7 149 641
Fakss: + 371 914 9646
Lithuania
GRUNDFOS Pumps UAB
Smolensko g. 6
LT-03201 Vilnius
Tel: + 370 52 395 430
Fax: + 370 52 395 431
Malaysia
GRUNDFOS Pumps Sdn. Bhd.
7 Jalan Peguam U1/25
Glenmarie Industrial Park
40150 Shah Alam
Selangor
Phone: +60-3-5569 2922
Telefax: +60-3-5569 2866
Mexico
Bombas GRUNDFOS de México S.A. de
C.V.
Boulevard TLC No. 15
Parque Industrial Stiva Aeropuerto
Apodaca, N.L. 66600
Phone: +52-81-8144 4000
Telefax: +52-81-8144 4010
Netherlands
GRUNDFOS Netherlands
Veluwezoom 35
1326 AE Almere
Postbus 22015
1302 CA ALMERE
Tel.: +31-88-478 6336
Telefax: +31-88-478 6332
E-mail: info_gnl@grundfos.com
New Zealand
GRUNDFOS Pumps NZ Ltd.
17 Beatrice Tinsley Crescent
North Harbour Industrial Estate
Albany, Auckland
Phone: +64-9-415 3240
Telefax: +64-9-415 3250
Norway
GRUNDFOS Pumper A/S
Strømsveien 344
Postboks 235, Leirdal
N-1011 Oslo
Tlf.: +47-22 90 47 00
Telefax: +47-22 32 21 50
Poland
GRUNDFOS Pompy Sp. z o.o.
ul. Klonowa 23
Baranowo k. Poznania
PL-62-081 Przeźmierowo
Tel: (+48-61) 650 13 00
Fax: (+48-61) 650 13 50
Portugal
Bombas GRUNDFOS Portugal, S.A.
Rua Calvet de Magalhães, 241
Apartado 1079
P-2770-153 Paço de Arcos
Tel.: +351-21-440 76 00
Telefax: +351-21-440 76 90
Romania
GRUNDFOS Pompe România SRL
Bd. Biruintei, nr 103
Pantelimon county Ilfov
Phone: +40 21 200 4100
Telefax: +40 21 200 4101
E-mail: romania@grundfos.ro
Russia
ООО Грундфос Россия
109544, г. Москва, ул. Школьная, 39-41,
стр. 1
Тел. (+7) 495 564-88-00 (495) 737-30-00
Факс (+7) 495 564 88 11
E-mail grundfos.moscow@grundfos.com
Serbia
Grundfos Srbija d.o.o.
Omladinskih brigada 90b
11070 Novi Beograd
Phone: +381 11 2258 740
Telefax: +381 11 2281 769
www.rs.grundfos.com
Singapore
GRUNDFOS (Singapore) Pte. Ltd.
25 Jalan Tukang
Singapore 619264
Phone: +65-6681 9688
Telefax: +65-6681 9689
Slovakia
GRUNDFOS s.r.o.
Prievozská 4D
821 09 BRATISLAVA
Phona: +421 2 5020 1426
sk.grundfos.com
Slovenia
GRUNDFOS LJUBLJANA, d.o.o.
Leskoškova 9e, 1122 Ljubljana
Phone: +386 (0) 1 568 06 10
Telefax: +386 (0)1 568 06 19
E-mail: tehnika-si@grundfos.com
South Africa
GRUNDFOS (PTY) LTD
Corner Mountjoy and George Allen Roads
Wilbart Ext. 2
Bedfordview 2008
Phone: (+27) 11 579 4800
Fax: (+27) 11 455 6066
E-mail: lsmart@grundfos.com
Spain
Bombas GRUNDFOS España S.A.
Camino de la Fuentecilla, s/n
E-28110 Algete (Madrid)
Tel.: +34-91-848 8800
Telefax: +34-91-628 0465
Sweden
GRUNDFOS AB
Box 333 (Lunnagårdsgatan 6)
431 24 Mölndal
Tel.: +46 31 332 23 000
Telefax: +46 31 331 94 60
Switzerland
GRUNDFOS Pumpen AG
Bruggacherstrasse 10
CH-8117 Fällanden/ZH
Tel.: +41-44-806 8111
Telefax: +41-44-806 8115
Taiwan
GRUNDFOS Pumps (Taiwan) Ltd.
7 Floor, 219 Min-Chuan Road
Taichung, Taiwan, R.O.C.
Phone: +886-4-2305 0868
Telefax: +886-4-2305 0878
Thailand
GRUNDFOS (Thailand) Ltd.
92 Chaloem Phrakiat Rama 9 Road,
Dokmai, Pravej, Bangkok 10250
Phone: +66-2-725 8999
Telefax: +66-2-725 8998
Turkey
GRUNDFOS POMPA San. ve Tic. Ltd. Sti.
Gebze Organize Sanayi Bölgesi
Ihsan dede Caddesi,
2. yol 200. Sokak No. 204
41490 Gebze/ Kocaeli
Phone: +90 - 262-679 7979
Telefax: +90 - 262-679 7905
E-mail: satis@grundfos.com
Ukraine
Бізнес Центр Європа
Столичне шосе, 103
м. Київ, 03131, Україна
Телефон: (+38 044) 237 04 00
Факс.: (+38 044) 237 04 01
E-mail: ukraine@grundfos.com
United Arab Emirates
GRUNDFOS Gulf Distribution
P.O. Box 16768
Jebel Ali Free Zone
Dubai
Phone: +971 4 8815 166
Telefax: +971 4 8815 136
United Kingdom
GRUNDFOS Pumps Ltd.
Grovebury Road
Leighton Buzzard/Beds. LU7 4TL
Phone: +44-1525-850000
Telefax: +44-1525-850011
U.S.A.
GRUNDFOS Pumps Corporation
17100 West 118th Terrace
Olathe, Kansas 66061
Phone: +1-913-227-3400
Telefax: +1-913-227-3500
Uzbekistan
Grundfos Tashkent, Uzbekistan The
Representative Office of Grundfos
Kazakhstan in Uzbekistan
38a, Oybek street, Tashkent
Телефон: (+998) 71 150 3290 / 71 150
3291
Факс: (+998) 71 150 3292
Addresses Revised 02.09.2016
98291299 0916
ECM: 1191741
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide. © Copyright Grundfos Holding A/S
www.grundfos.com
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Grundfos BACMON Installation And Operating Instructions Manual
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