Genie TD 2.2 L3 Owner's manual

Brand: Genie

Model: TD 2.2 L3

Type: Owner's manual

Genie TD 2.2 L3 is a powerful and versatile engine designed for a wide range of applications. With its robust construction and advanced features, it delivers exceptional performance and reliability. The engine boasts a compact size, making it ideal for applications where space is limited. It operates smoothly and efficiently, ensuring low noise and vibration levels, enhancing operator comfort and reducing fatigue. The TD 2.2 L3 is known for its fuel efficiency, helping you save on operating costs while maintaining optimal performance.

Operator's Manual Supplement

Positive Air Shutdown

and Z

Booms

™

-3384, GS

™

-3390,

™

-4390, GS

™

-5390

Models equipped with the following

Deutz engines:

TD 2.2 L3

TCD 2.2 L3

D 2.9 L4

TD 2.9 L4

Original Instructions

First Edition

Fourth Printing

Part No. 1293274GT

Operator's Manual Supplement First Edition • Fourth Printing

Introduction

2 Positive Air Shutdown Part No. 1293274GT

Introduction

Important

Read, understand and obey these safety rules and

operating instructions before operating this

machine. Only trained and authorized personnel

shall be permitted to operate this machine. This

manual should be considered a permanent part of

your machine and should remain with the machine

at all times. If you have any questions, contact us.

Internet: www.genielift.com

E-mail: [email protected]

Manufacturer:

Terex Global GmbH

Bleicheplatz 2

Schaffhausen, 8200

Switzerland

EU Authorized representative:

Genie Industries B.V.

Boekerman 5

4751 XK OUD GASTEL

The Netherlands

UK Authorized representative:

Genie UK Limited

The Maltings

Wharf Road

Grantham

NG31 6BH

First Edition: Fourth Printing, September 2021

Genie, "S" and "Z" are registered trademarks of Terex South

Dakota, Inc. in the U.S.A. and many other countries.

"GS" is a trademark of Terex South Dakota, Inc.

These machines comply with

Complies with EC Directive 2006/42/EC

See EC Declaration of Conformity

Supply of Machinery (Safety) Regulations 2008

Complies with:

ANSI A92

CSA B354

AS 1418.10

First Edition • Fourth Printing Operator's Manual Supplement

Introduction

Part No. 1293274GT Positive Air Shutdown 3

Positive Air Shutdown System

The Positive Air Shutdown system is designed to

monitor the engine rpm. When the engine exceeds

3000 rpm the Valve Control Unit (VCU) turns off

power to the air intake valve causing the engine to

shut down.

The Positive Air Shutdown system is also

equipped with an Emergency Shutdown module.

The module is equipped with an emergency

shutdown button (Stop) and a fault status LED. It

is also designed for system testing and to reset the

VCU after a shutdown has occurred.

Pre-operation Inspection

 Verify the operator’s manual, safety manual,

responsibilities manual and any necessary

supplements are complete, legible and in the

storage container located in the platform.

 Verify all decals are legible and in place.

Check the Positive Air Shutdown system for loose,

damaged or missing parts.

 Hose clamps and other fasteners

 Wiring and harness connections

 Air intake components

 Module and VCU controller

Operator's Manual Supplement First Edition • Fourth Printing

Introduction

4 Positive Air Shutdown Part No. 1293274GT

Function Test

1 Open the turntable cover on the ground control

side of the machine.

2 Turn the key switch to ground control and pull

out the red Emergency Stop button to the on

position.

3 Press the Stop button on the Emergency

Shutdown module.

Result: The Valve Closed LED turns on.

4 Press the Run button.

Result: The Valve Closed LED turns off.

5 Start the engine from the ground controls.

6 Set the ground controls to rabbit high idle

mode.

7 Press and hold the Run button.

8 When the red LED starts blinking, activate and

hold function enable and primary boom retract.

Result: The engine turns off.

9 Press the Run button.

First Edition • Fourth Printing Operator's Manual Supplement

Introduction

Part No. 1293274GT Positive Air Shutdown 5

Technical Information

Repairs to the machine may only be made by a

service technician that is trained and qualified to

perform maintenance on this machine.

Fault Status Indicator

An LED on the emergency shutdown module will

indicate if a fault has occurred.

There are 5 LED status indicators:

Status Description

LED is Off. Air intake valve is open.

System working properly.

Red LED on solid. Air intake valve closed.

Engine turns off. Engine

does not start.

Red LED blinks On

and Off in 2 second

intervals.

Air intake valve

disconnected from power

source or open circuit.

Red LED blinks in

intervals of 3.

Air intake valve is stuck.

Check air intake for debris

or blockage.

Red LED blinks

during engine start for

5 seconds.

No rpm tach signal

detected. Open circuit..

Override Mode

The air intake valve is designed with a manual

override function that allows the valve to be

adjusted to the open position in case of loss of

power.

The override function should only be used in

situations that require the machine be moved to a

safe location when repairs to the Positive Air

Shutdown system are required.

1 Disconnect the harness from the air intake

valve.

2 Remove the rubber cap from the top of the

valve and set aside.

1 rubber cap

2 adjustment screw

3 air intake valve

3 Turn the adjustment screw clockwise 15 -

20 turns.

4 Install the rubber cap.

5 Connect the harness to the valve.

6 Verify the machine will start and run.

Positive Air Shutdown Part No. 1293274GT Operator's Manual Supplement First Edition • Four th Printing

Genie TD 2.2 L3 Owner's manual

Genie TD 2.2 L3 Owner's manual

Genie TD 2.2 L3 Owner's manual

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