OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 9/17)
MODEL W1847
BUFFING SYSTEM
Phone: (360) 734-3482 • Online Technical Support: [email protected]
COPYRIGHT © SEPTEMBER, 2017 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#18918KB Printed in Taiwan
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
SET UPELECTRICAL MAINTENANCE
SERVICE PARTS
OPERATIONS
SAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Contents
INTRODUCTION ..................................................................................................2
Woodstock Technical Support ............................................................................ 2
Machine Specifications .................................................................................... 3
Identification ............................................................................................... 4
SAFETY ............................................................................................................5
Standard Machinery Safety Instructions ................................................................ 5
Additional Safety for Buffing Systems .................................................................. 7
ELECTRICAL ......................................................................................................8
Circuit Requirements ...................................................................................... 8
Grounding Requirements .................................................................................. 9
Extension Cords ............................................................................................ 9
SETUP ........................................................................................................... 10
Unpacking ................................................................................................. 10
Inventory .................................................................................................. 10
Items Needed for Setup ................................................................................. 10
Machine Placement ...................................................................................... 11
Cleaning Machine......................................................................................... 11
Bench Mounting .......................................................................................... 12
Test Run .................................................................................................... 13
OPERATIONS ................................................................................................... 14
General .................................................................................................... 14
Installing Buffing Wheels ................................................................................ 15
Buffing Tips ............................................................................................... 16
Buffing Compound Selection ........................................................................... 17
Buffing Wheel Selection ................................................................................. 18
Loading Compound on Wheels ......................................................................... 19
ACCESSORIES .................................................................................................. 20
Buffing System Accessories ............................................................................. 20
MAINTENANCE ................................................................................................. 21
Schedule ................................................................................................... 21
Cleaning & Protecting ................................................................................... 21
Lubrication ................................................................................................ 21
Troubleshooting........................................................................................... 22
Electrical Safety Instructions ........................................................................... 23
Wiring Diagram ........................................................................................... 24
PARTS ........................................................................................................... 25
Main System ............................................................................................... 25
Labels & Cosmetics ...................................................................................... 26
WARRANTY ..................................................................................................... 29
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Model W1847 (For Machines Mfd. Since 9/17)
INTRODUCTION
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
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Model W1847 (For Machines Mfd. Since 9/17)
INTRODUCTION
Model W1847 Machine Specifications, Page 1 of 2
MODEL W1847
BUFFING SYSTEM
Product Dimensions
Weight........................................................................................................... 53 lbs.
Width (side‐to‐side) x Depth (front‐to‐back) x Height.......................... 31‐1/4 x 7‐1/2 x 11‐1/2 in.
Footprint (Length x Width)................................................................................ 7 x 10 in.
Electrical
Power Requirement.............................................................................................. 115V
Full‐Load Current Rating......................................................................................... 14A
Minimum Circuit Size............................................................................................. 20A
Connection Type......................................................................................... Cord & Plug
Power Cord Included.............................................................................................. Yes
Power Cord Length............................................................................................... 6 ft.
Power Cord Gauge............................................................................................ 16 AWG
Plug Included....................................................................................................... Yes
Included Plug Type........................................................................................ NEMA 5‐15
Switch Type.............................................................................. Push / Pull Power Switch
Motors
Main
Horsepower................................................................................................. 1 HP
Phase.............................................................................................. Single‐Phase
Amps.......................................................................................................... 14A
Speed.................................................................................................. 3450 RPM
Type......................................................................... TEFC Capacitor‐Start Induction
Power Transfer ................................................................................... Direct Drive
Bearings............................................................... Shielded & Permanently Lubricated
Main Specifications
Operation Info
Buffer Type....................................................................................... Bench Model
Maximum Wheel Diameter.............................................................................. 12 in.
Wheel Bore.............................................................................................. 5/8 in.
Other
Country of Origin ............................................................................................. Taiwan
Warranty ....................................................................................................... 2 Years
Approximate Assembly & Setup Time .................................................................... 15 min.
Serial Number Location .......................................................................... Machine ID Label
ISO 9001 Factory .................................................................................................. Yes
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Model W1847 (For Machines Mfd. Since 9/17)
INTRODUCTION
Identification
A. Buffing Wheel Hex Nut (LH)
B. Buffing Wheel Flange (2 each)
C. T-Bushing
3
⁄4"
D. T-Bushing 1"
E. Buffing Wheel Shaft
F. Buffing Wheel Hex Nut (RH)
G. Motor
H. ON /OFF Switch
Become familiar with the names and locations of the controls and features shown below to better
understand the instructions in this manual.
To reduce your risk of serious injury
or damage to the machine, read this
entire manual BEFORE using machine.
B
D
E
G
H
F
C
C
B
A
D
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Model W1847 (For Machines Mfd. Since 9/17)
SAFETY
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the equipment or a situation that may cause
damage to the machinery.
NOTICE
SAFETY
OWNER’S MANUAL.
Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY.
Untrained operators
have a higher risk of being hurt or killed. Only
allow trained/supervised people to use this
machine. When machine is not being used,
disconnect power, remove switch keys, or
lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
DANGEROUS ENVIRONMENTS.
Do not use
machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increases the risk of
accidents and injury.
MENTAL ALERTNESS REQUIRED.
Full mental
alertness is required for safe operation of
machinery. Never operate under the influence
of drugs or alcohol, when tired, or when
distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow an
electrician or qualified service personnel to
do electrical installation or repair work, and
always disconnect power before accessing or
exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making
adjustments, changing tooling, or servicing
machine. This eliminates the risk of injury
from unintended startup or contact with live
electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
Standard Machinery Safety Instructions
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident prevention mea-
sures—this responsibility is ultimately up to the operator!
SAFETY
Standard Machinery Safety Instructions
-6-
Model W1847 (For Machines Mfd. Since 9/17)
SAFETY
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips, which could cause loss
of workpiece control.
HAZARDOUS
DUST. Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
HEARING PROTECTION.
Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
REMOVE ADJUSTING TOOLS.
Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys,
wrenches, or any other tools on machine.
Always verify removal before starting!
INTENDED USAGE.
Only use machine for its
intended purpose—never make modifications
without prior approval from Woodstock
International. Modifying machine or using
it differently than intended will void the
warranty and may result in malfunction or
mechanical failure that leads to serious
personal injury or death!
AWKWARD POSITIONS.
Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
CHILDREN & BYSTANDERS.
Keep children and
bystanders at a safe distance from the work
area. Stop using machine if they become a
distraction.
GUARDS & COVERS.
Guards and covers reduce
accidental contact with moving parts or flying
debris—make sure they are properly installed,
undamaged, and working correctly.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
loss of control. Before starting, verify machine
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and
ensure all moving parts completely stop
before walking away. Never leave machine
running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. A
machine that is improperly maintained could
malfunction, leading to serious personal injury
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect
safe operation. Immediately repair or replace
damaged or mis-adjusted parts before
operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside, resulting
in a short. Do not handle cord/plug with wet
hands. Avoid cord damage by keeping it away
from heated surfaces, high traffic areas, harsh
chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the
intended operation, stop using the machine!
Contact Technical Support at (360) 734-3482.
-7-
Model W1847 (For Machines Mfd. Since 9/17)
SAFETY
Additional Safety for Buffing Systems
HAND/WHEEL CONTACT. Never purposely touch
the moving buffing wheel or shaft. Take care
to keep fingers away from buffing wheel
during operations. If the workpiece is small
or difficult to hold, use a workpiece holding
fixture. Abrasive accessories can quickly
remove large amounts of skin!
AVOID WORKPIECE GRAB. Firmly support the
workpiece against the rotation direction of
the buffing wheel. Otherwise, the buffing
wheel could grab the workpiece and pull your
hands into the moving wheel.
AVOID KICKBACK. Avoid kickback by buffing in
accordance with directional arrows. Always
buff on the downward side of the wheel—pay
close attention to the direction of wheel
rotation to avoid placing the workpiece
against the upward side of the buffing wheel.
Avoid buffing with excessive force.
WORKPIECE SELECTION. Always inspect the
condition of your workpiece. DO NOT buff
pieces with loose knots, large splinters, sharp
edges, and DO NOT buff knives, cable, chain
or other potentially dangerous objects that
may be grabbed by the buffing wheel and
thrown at the operator.
WORKPIECE FEED. Allow the wheel to reach
full speed, then slowly ease the workpiece
into the buffing wheel, holding it in front
of and slightly below the wheel center. Do
not place the workpiece on the top or sides
of the buffing wheel and do not place an
edge or corner of the workpiece against the
buffing wheel, or jam it against the wheel.
The workpiece may eject toward the operator
or be torn from the operator's hands, causing
serious personal injury.
WORKPIECE CONTROL. If you cannot hold small
workpieces securely, do not buff them with
this machine. Secure them with clamps or
similar jigs or use a smaller buffer.
DISCONNECT POWER WHEN SERVICING.
Disconnect the machine from power and
allow the wheel to come to a complete stop
before service, maintenance, or adjustments.
Avoid pulling cord-connected machinery
from the cord—instead, grasp the plug when
disconnecting it from power.
AVOID ENTANGLEMENT. Tie back long hair and
remove any loose-fitting clothing or jewelry
that could be caught up in the buffing wheel
or other moving machine parts. Avoid wearing
gloves as they may get caught in the buffing
wheel and cause entanglement injuries.
MOUNTING TO BENCH/STAND. An unsecured
buffer may become dangerously out of control
during operation. Make sure buffer is FIRMLY
secured to a bench/stand before use.
CORRECT ACCESSORIES AND USE. Never install
a grinding wheel on this buffer. It is only
designed for buffing and polishing. Never
exceed the maximum speed listed on each
buffing/polishing wheel.
OPERATOR POSITION. Do not stand directly in
front of the buffer wheel when turning the
machine on, or when buffing. Do not buff
material at the rear of the machine.
BE AWARE OF DUST ALLERGIES. Be aware that
certain woods may cause an allergic reaction
in people and animals, especially when fine
dust is created by buffing . Make sure you
know what type of wood dust you will be
exposed to in case there is a possibility of an
allergic reaction.
Serious injury or death can occur from impact injuries. Rotating buffing wheels can easily remove
skin, or entanglement/amputation injuries can occur from being caught in moving parts or
in-running pinch points. To minimize risk of getting hurt or killed, anyone operating machine MUST
completely heed hazards and warnings below.
-8-
Model W1847 (For Machines Mfd. Since 9/17)
ELECTRICAL
ELECTRICAL
Circuit Requirements
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the full-
load current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.)
Circuit Requirements for 115V
This machine is prewired to operate on a power supply
circuit that has a verified ground and meets the following
requirements:
Circuit Type .......110V, 115V, 120V, 60 Hz, Single-Phase
Circuit Size ............................................. 20 Amps
Plug/Receptacle .................................... NEMA 5-15
Full-Load Current Rating
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
Full-Load Current Rating at 115V .................. 14 Amps
The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instructed to do so later in
this manual.
Incorrectly wiring or grounding this
machine can cause electrocution, fire,
or machine damage. To reduce this risk,
only an electrician or qualified service
personnel should do any required
electrical work on this machine.
NOTICE
The circuit requirements listed in this
manual apply to
a dedicated circuit—
where only one machine will be running
at a time. If this machine will be
connected to a shared circuit where
multiple machines will be running at the
same time, consult with an electrician
to ensure that the circuit is properly
sized for safe operation.
-9-
Model W1847 (For Machines Mfd. Since 9/17)
ELECTRICAL
Grounding Requirements
This machine MUST be grounded. In the event of certain
types of
malfunctions or breakdowns, grounding provides
a path of least resistance for electric current
to travel—in
order
to reduce the risk of electric shock.
Improper connection of the equipment-grounding
wire
will
increase
the risk of electric shock. The wire with green
insulation
(with/without yellow stripes) is the equipment-
grounding
wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipment-
grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel
if
you do not understand these grounding requirements,
or if
you are in doubt about whether the tool is
properly grounded.
If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
Grounding Prong
Neutral Hot
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
115V
Figure 1. NEMA 5-15 plug & receptacle.
DO NOT modify the provided plug or
use an adapter if the plug will not
fit the receptacle. Instead, have an
electrician install the proper receptacle
on a power supply circuit that meets
the requirements for this machine.
Extension Cords
We do not recommend using an extension cord with
this machine. Extension cords cause voltage drop, which
may damage electrical components and shorten motor
life. Voltage drop increases with longer extension cords
and smaller gauge sizes (higher gauge numbers indicate
smaller sizes).
Any extension cord used with this machine must contain a
ground wire, match the required
plug and receptacle, and
meet the following requirements:
Minimum Gauge Size at 110V ...................... 14 AWG
Maximum Length (Shorter is Better) ................50 ft.
For 115V Connection
This machine is equipped with a power cord with an
equipment-grounding
wire and NE MA 5-15 grounding
plug
(see figure). The plug must only be inserted into
a matching
receptacle that is properly installed and
grounded in accordance with local codes and ordinances.
-10-
Model W1847 (For Machines Mfd. Since 9/17)
SETUP
Unpacking
SETUP
Inventory
Keep machine disconnected from
power until instructed otherwise.
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
Box Inventory (Figure 2) Qty
A. Wheel Flanges
5
⁄8" Bore ..................................4
B. Hex Nuts
5
⁄8-11 (1 LH, 1 RH) ............................2
C. T-Bushings
3
⁄4" x
5
⁄8" x
5
⁄16" ..............................2
D. T-Bushings 1" x
3
⁄4" x
3
⁄8" .................................2
E. W1847 Buffer (Not Shown) ...............................1
The following is a list of items shipped with your machine.
Before beginning setup, lay these items out and inventory
them.
Note:
If you cannot find an item on this list, carefully
check around/inside the machine and packaging materials.
Often, these items get lost in packaging materials while
unpacking or they are pre-installed at the factory.
SUFFOCATION HAZARD!
Immediately discard all
plastic bags and packing
materials to eliminate
choking/suffocation
hazards for children and
animals.
Description Qty
• Safety Glasses ..............................................1
• Wrenches
15
⁄16" .............................................2
Items Needed for Setup
The following items are needed, but not included, to set
up your machine.
Figure 2. Buffing system inventory.
A
B C
D
-11-
Model W1847 (For Machines Mfd. Since 9/17)
SETUP
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage to
equipment or poor work results.
Cleaning MachineMachine Placement
Workbench Load
Refer to the Machine Specifications for the
weight and footprint specifications of your
machine. Some workbenches may require
additional reinforcement to support the weight
of the machine and workpiece materials.
Consider anticipated workpiece sizes and
additional space needed for auxiliary stands,
work tables, or other machinery when
establishing a location for this machine in the
shop. Below is the minimum amount of space
needed for the machine.
Placement Location
INJURY HAZARD! Untrained
users can injure themselves
with this machine. Restrict
access to machine when
you are away, especially if
it is installed where chil-
dren are present.
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but
it will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper
care of your machine's unpainted surfaces.
There are many ways to remove this rust
preventative, but the following steps work well
in a wide variety of situations. Always follow the
manufacturer’s instructions with any cleaning
product you use and make sure you work in a
well-ventilated area to minimize exposure to
toxic fumes.
Before cleaning, gather the following:
• Disposable rags
• Cleaner/degreaser (WD•40 works well)
• Safety glasses & disposable gloves
• Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
Put on safety glasses.
2.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it
soak for 5–10 minutes.
3.
Wipe off the surfaces. If your cleaner/
degreaser is effective, the rust
preventative will wipe off easily. If you
have a plastic paint scraper, scrape off as
much as you can first, then wipe off the
rest with the rag.
4.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a
quality metal protectant to prevent rust.
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces.
Figure 3. Minimum working clearances.
31
1
/
4
"
7½"
10"
-12-
Model W1847 (For Machines Mfd. Since 9/17)
SETUP
Bench Mounting
Number of Mounting Holes .................................. 4
Diameter of Mounting Hardware Needed .............
7
⁄16"
Machine Base
Workbench
Bolt
Flat Washer
Flat Washer
Lock Washer
Hex Nut
Figure 4. Typical "Through Mount" setup.
Machine Base
Workbench
Lag Screw
Flat Washer
Figure 5. Typical "Direct Mount" setup.
The base of this machine has mounting holes that allow it
to be fastened to a workbench or other mounting surface
to prevent it from moving during operation and causing
accidental injury or damage.
The strongest mounting option is a “Through Mount” (see
example) where holes are drilled all the way through the
workbench—and hex bolts, washers, and hex nuts are
used to secure the machine in place.
Another option is a “Direct Mount” (see example) where
the machine is secured directly to the workbench with lag
screws and washers.
-13-
Model W1847 (For Machines Mfd. Since 9/17)
SETUP
Test Run
Once assembly is complete, test run the machine to
ensure it is properly connected to power and safety
components are functioning properly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from power,
and fix the problem BEFORE operating the machine again.
The
Troubleshooting table in the SERVICE
section of this
manual can help.
To test run machine, do these steps:
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Turn machine ON by pulling power button out. Verify
motor operation, and then turn machine OFF by
pushing button in.
The motor should run smoothly and without unusual
problems or noises.
Serious injury or death can result
from using this machine BEFORE
understanding its controls and related
safety information. DO NOT operate, or
allow others to operate, machine until
the information is understood.
DO NOT start machine until all
preceding setup instructions have been
performed. Operating an improperly set
up machine may result in malfunction
or unexpected results that can lead
to serious injury, death, or machine/
property damage.
READ and understand this entire
manual before using this machine.
Serious personal injury may occur if
safety and operational information is
not understood and followed. DO NOT
risk your safety by not reading!
-14-
Model W1847 (For Machines Mfd. Since 9/17)
OPERATIONS
OPERATIONS
General
This machine will perform many types of operations
that are beyond the scope of this manual. Many of these
operations can be dangerous or deadly if performed
incorrectly.
The instructions in this section are written with the
understanding that the operator has the necessary
knowledge and skills to operate this machine. If at any
time you are experiencing difficulties performing any
operation, stop using the machine!
The overview below provides the novice machine operator
with a basic understanding of how the machine is used
during operation, so the machine controls/components
discussed later in this manual are easier to understand.
Due to its generic nature, this overview is
NOT intended
to be an instructional guide.
To reduce your risk of serious injury
or damage to the machine, read this
entire manual BEFORE using machine.
To reduce the risk of eye injury and
long-term respiratory damage, always
wear a face shield, safety glasses,
and a respirator while operating this
machine.
To complete a typical operation, the operator does the
following:
1. Examines workpiece to make sure it is suitable for
buffing.
2. Selects correct wheel for type of operation, then
inspects installs wheel.
3. Ensures that ON/OFF switch is in OFF position, and
connects buffer to power.
4. Ties back loose hair and clothing, and puts on
personal protective equipment.
5. Stands aside, starts buffer, and allows it to reach full
speed and operate for at least one minute to ensure
buffing wheel does not fly apart from centrifugal
force of rotation.
6. Using both hands to firmly hold workpiece, operator
gradually feeds workpiece into wheel and continually
moves workpiece left and right.
7. Stops buffer after buffing operation is complete.
If you are an inexperienced operator,
we strongly recommend that you read
books or trade articles, or seek training
from an experienced operator of this
type of machinery before performing
unfamiliar operations. Above all, safety
must come first!
The Model W1847 Buffing System is
strictly designed for buffing and sanding
operations. IT IS NOT A GRINDER. The
absence of grinding wheel guards and
eye shields prohibits the use of this
machine as a grinder.
-15-
Model W1847 (For Machines Mfd. Since 9/17)
OPERATIONS
Installing Buffing Wheels
To reduce your risk of serious injury
or damage to the machine, read this
entire manual BEFORE using machine.
To reduce the risk of eye injury and
long-term respiratory damage, always
wear a face shield, safety glasses,
and a respirator while operating this
machine.
This buffer has left and right shafts to provide the option
of mounting different types of wheels on each side, or
mounting a buffing wheel on one side and a sanding drum
(not included) on the other..
CORRECT
Hex Nut
Bung
Wheel
Outer
Flange
Inner
Flange
T-Bushings (2)
Figure 6. Buffing wheel installed.
To install buffing wheels, do these steps:
1. DISCONNECT MACHINE FROM POWER!
2. Remove hex nut and outer flange from each shaft.
DO NOT remove inner flange or T-bushings.
When facing the machine, the shaft on the left
side has left-handed threads, meaning the hex nut
loosens when turned clockwise. The shaft on the
right side has right-handed threads, meaning the hex
nut loosens when turned counterclockwise.
Tools Needed Qty
15
⁄16" Wrenches ..................................................2
3. Install buffing wheel (not included) between inner
and outer wheel flanges. Secure with hex nut
removed in Step 2, as shown in Figure 6.
-16-
Model W1847 (For Machines Mfd. Since 9/17)
OPERATIONS
Buffing operations on your buffer will vary depending on
the type of material to be buffed, the type of buffing
wheel used, and the finished result you need. Below are
some quick tips for getting the most out of your buffer.
• Thoroughly clean all parts that you plan to buff.
Dirt, oil, rust, paint, or other film must be removed
chemically or with water. Dry parts with a clean rag.
• Wear safety equipment when buffing. If the buffer
forces the workpiece out of your hand, be prepared
for it to come flying at you! Wear safety glasses or
a face shield and a heavy leather apron. Also, wear
a dust mask to protect your lungs from microscopic
particulate that will be flying off the wheel.
• Apply buffing compounds in small amounts at a
time. Apply paste-type compounds with a wand or
directly to the part. For wax-based polishing stick-
type compounds, only press the compound on the
wheel for a couple of seconds while the machine is
running. Avoid using too much compound!
• DO NOT mix two different compounds on the same
wheel. For best results, use a separate wheel for
each compound.
• Put your workpiece under the wheel when you
are loading the compound on the buffing wheel.
This way, you will catch any compound that would
normally be wasted on the floor.
• Only use the area indicated in Figure 7 to do the
actual buffing. Contacting the workpiece on areas
outside the correct area may flip the workpiece out
of your hands.
• Hold the workpiece tightly with both hands at all
times while buffing. Placing one hand near the
contact point will give you better control.
• Keep buffing wheels raked out before each use and
when buildup gets heavy during use. Raking means
to clean the buffing wheels with a wheel rake (see
Page 21) to remove built-up compounds and metal
particles. ALWAYS use light pressure when raking
wheels!
• Always use an upward stroke with heavy to moderate
pressure for cutting. Use a downward stroke with
light pressure for polishing (see Figure 8).
Buffing Tips
Never buff with workpiece on top of
the wheel. Workpiece may catch on
wheel and be thrown at operator.
Always buff workpiece near the bot-
tom of the wheel!
To reduce the risk of eye injury and
long-term respiratory damage, always
wear a face shield, safety glasses,
and a respirator while operating this
machine.
Figure 8. Cutting and polishing strokes.
W
h
e
e
l
R
o
t
a
t
i
o
n
W
h
e
e
l
R
o
t
a
t
i
o
n
Contact
Area
Contact
Area
(Right Front Side View)
Polishing
Stroke
(Downward)
Cutting
Stroke
(Upward)
Figure 7. Location where workpiece
should contact wheel.
W
h
e
e
l
R
o
t
a
t
i
o
n
(Right Front
Side View)
FRONT
TOP
BOTTOM
Only Contact
Workpiece Here
-17-
Model W1847 (For Machines Mfd. Since 9/17)
OPERATIONS
Buffing Compound
Selection
Most colors of abrasives have similar applications, but
always check with the manufacturer of your particular
compound.
Shop Fox offers the following compounds:
Red Rouge — Made for fine polishing on brass and gold.
Provides an excellent shine when used with a loose muslin
buffing wheel.
Green (Extra Fine) — Great for extra-fine polishing on
most metals to bring out that mirror finish. Works best
with loose muslin and spiral-sewn buffing wheels.
White — Great for ivory, plastic, and resins when used
successively with the soft spiral sewn and soft airway
buffing wheels.
Black — Designed to be used with sisal and airway hard
buffing wheels. This compound is perfect for the initial
rough cut on stainless steel and iron.
Tripoli — A true middle-of-the-road abrasive, Tripoli
provides an excellent medium cut for brass, aluminum,
and zinc alloy.
Green (Fine) — Slightly more abrasive than the extra fine
green, this green compound is great for a medium to fine
polish with most softer metals.
Figure 9. Applying green (extra fine)
buffing compound to wheel.
Plastics,
Soft
Metals
Thin
Plating,
Gold,
Silver
Chrome
&
Nickel
Plate
Copper,
Brass,
Aluminum
Iron,
Steel,
Stainless
Steel
Compound Type
Tripoli
Red Rouge
White Rouge
Black Rouge
R F P R F P R F P R F P R F P
X
X
X
X
X
X
X
X
X
X X
X
R: Rough
F: Final Cut, Initial Polish
P: Final Polish
: Do Not Use
Buffing Compound Sequence Key
Only apply compound to moving wheel
for a couple seconds to avoid placing
too much compound on the buffing
wheel.
Use caution when polishing plated
metals; there is a chance that the thin
plated material may be damaged. A
light pressure is all that is needed for
quality work.
-18-
Model W1847 (For Machines Mfd. Since 9/17)
OPERATIONS
Buffing wheels are available for most types of metals
and for different stages in the buffing process. Below are
pictures and descriptions of common wheel types:
Buffing Wheel Selection
Loose Muslin
Soft feather-edged
muslin stitched
together near the
center leaves the
outer edge to pro-
vide a wide angle,
fine polishing sur-
face. Perfect for
polishing stainless
steel, chrome,
gold, or silver.
Spiral Sewn
Consist of layers of
100% unbleached
cotton sheeting
that are spiral
sewn
1
⁄8" apart.
Works well for ini-
tial polish on brass,
stainless steel, alu-
minum, bronze,
and cast iron.
Laminated Sisal
Designed for rough
cutting, sisal works
well with various
steels, copper, alu-
minum, and brass
to remove scratch-
es and prepare the
piece for polishing.
Airway Soft
Made of 100% cotton sheets
and held together with a steel
retainer. Pleats in the material
help hold compound. These
wheels are great for polishing
soft metals and plastics.
Airway Hard
Made of 100% cotton sheets
that are treated to stiffen the
material. Pleats in the materi-
al help hold compound. These
are great for rough cutting
plastics and initial polishing a
wide variety of metals.
Spiral Sewn
Plastics,
Soft
Metals
Thin
Plating,
Gold,
Silver
Chrome
Plate,
Nickel
Plate
Copper,
Brass,
Aluminum
Iron,
Steel,
Stainless
Steel
Buffing Wheel Style
Loose Muslin-Soft
Loose Muslin-Hard
Airway Hard
Airway Soft
Laminated Sisal
R F P R F P R F P R F P R F P
X
X
X
X
X
X
X
X
X
X
X X
X
X
X
X
X
X XX
R: Rough
F: Final Cut, Initial Polish
P: Final Polish
: Do Not Use
Buffing Wheel Sequence Key
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Grizzly Buffing System W1847 Owner's manual
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- Owner's manual
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