Pentair Retrofit Systems HVRS200-2TRE and HVRS200-2TREX Owner's manual

Brand: Pentair

Model: Retrofit Systems HVRS200-2TRE and HVRS200-2TREX

Type: Owner's manual

This manual is also suitable for

HYDROMATIC HVRS200-2TRE

pentair.com

INSTALLATION AND

OPERATION MANUAL

RETROFIT SYSTEMS

HVRS200-2TRE



HVRS200-2TREX

Engineered for quick and easy replacement of existing progressive cavity grinder systems.

Form #23833A714 (09/05/2019)

7265 0118

HVRS200-2TRE

TABLE OF CONTENTS:

SECTION .................................................................................................................................................................................................. PAGE

General Information .................................................................................................................................................................................. 3

Grinder Installation Instructions ............................................................................................................................................................... 4

Retrot System Replacement Parts ......................................................................................................................................................... 5

Warranty ................................................................................................................................................................................................... 6

23833A714 (09/05/19)

GENERAL INFORMATION

NOTICE TO THE INSTALLER: Please make sure you provide this

manual to the owner of the equipment or to the responsible

party who maintains the system.

This is the safety alert symbol. When you see this symbol on

your pump or in this manual, look for one of the following signal

words and be alert to the potential for personal injury.

warns about hazards that will cause serious personal

injury, death or major property damage if ignored.

warns about hazards that can cause serious

personal injury, death or major property damage if ignored.

warns about hazards that will or can cause minor

personal injury or property damage if ignored.

NOTICE indicates special instructions which are important but

not related to hazards.

Carefully read and follow all safety instructions in this manual

and on pump.

This manual contains important information for the safe use

of this product. Read this manual completely before using this

product and refer to it often for continued safe product use.

Reasonable care and safe methods should be practiced. Check

local codes and requirements before installation. DO NOT

DISCARD OR LOSE THIS MANUAL.

When unpacking unit, check for concealed damage. Claims for

damage must be made upon receipt through the delivery carrier.

Damage cannot be processed from the factory.

Before handling these pumps and controls, always

disconnect the power first. Do not smoke, use flames or devices

that can produce electrical discharge or sparks in a septic

(gaseous) or possible septic sump.

CALIFORNIA PROPOSITION 65 WARNING:

This product and related accessories contain

chemicals known to the State of California to cause cancer,

birth defects or other reproductive harm.

ELECTRICAL SAFETY

Risk of electrical shock or electrocution

May result in serious injury or death or fire hazard. Installer must

disconnect all electrical sources prior to installation, handling

or servicing. Only qualified personnel may install this system.

NFPA 70/National Electrical Code (NEC) or local codes must

be followed. System must be properly grounded according to

National Electrical Code (NEC). Do not lift pump by power cord.

GENERAL SAFETY

Biohazard Risk

Once wastewater source has been connected to system,

biohazard risk exists. Installer(s) and/or service personnel

must use proper personal protective equipment and follow

handling procedures per OSHA 29 CFR 1910.1030 when handling

equipment after wastewater source has been connected to

system.

Risk of Asphyxiation

Installer(s) and/or service personnel must use proper personal

protective equipment and follow OSHA 29 CFR 1910.146 or OSHA

29 CFR 1926. Pump may be installed in a location classified as a

confined space.

Risk of Fire or Explosion

Do not smoke or use open flames in or around this system.

Risk of Cutting

Risk of serious cutting or amputation exists. Disconnect all

power sources prior to servicing pump. Pump may start without

warning.



Do not modify the cord and plug. When using the cord

and plug, plug into a grounded outlet only. When wiring to

a system control, connect the pump ground lead to the

system ground.



Do not run the pump dry. Dry running can overheat the

pump, which may cause personal injury through burns, and

will void the warranty. See "Standard Limited Warranty" on

Page 6.



The pump normally runs hot. To avoid burns, allow it to cool

for 30 minutes after shutdown before handling it.

Submersible sump pumps are not approved for use in swimming

pools, recreational water installations, decorative fountains

or any installation where human contact with the pumped fluid

is common. Pump is designed to be installed in a sump or wet

location where drainage collects.

UNPACKING PUMP:

Remove pump from carton. When unpacking unit, check

for concealed damage. Claims for damage must be made

upon receipt through the delivery carrier. Damage cannot be

processed from the factory.

Before handling these pumps and controls, always

disconnect the power first. Do not smoke, use flames or devices

that can produce an electrical discharge or sparks in a septic

(gaseous) or possible septic sump.

PUMPS NOT OPERATING OR IN STORAGE:

Pumps with carbon ceramic seals must have impellers manually

rotated (6 revolutions) after sitting nonoperational for 3 months

or longer and prior to electrical start-up.

Pumps with tungsten carbide seals must have impellers

manually rotated (6 revolutions) after sitting nonoperational for

3 weeks or longer and prior to electrical start-up.

For pump installation and troubleshooting, refer to operation

and installation manual HYD1046.

NOTICE Pentair Hydromatic* HVRS200-2TRE and HVRS200-2TREX

are retrofit systems designed for replacement of pump and in-basin

controls only. System uses existing ball valve, latch and existing

underground wiring and alarm panel.

23833A714 (09/05/19)

GRINDER INSTALLATION INSTRUCTIONS

1. Remove existing pump and pipe system.

2. Make sure pump compartment is clean of any debris.

3. Make sure there is sufficient amount of

power/control/alarm cord to be able to splice into Pentair

Hydromatic* power/control/alarm cords at the new junction

box.

4. Lift pre-assembled unit into place using lift rope supplied.

5. Guide tabs will line up with existing alignment brackets.

Retrofit system discharge piping should seal with existing

pipe socket.

6. After gooseneck is lined up directly above ball valve socket,

drop into place. Make certain that adapter is forced all the

way into socket to ensure a pressure tight seal.

7. If gooseneck and T-handle do not seat evenly, adjust

discharge piping length by loosening lock nut and rotating

discharge piping until proper length is reached.

8. Rotate ball valve handle/latch to secure piping and open

valve. If gooseneck is not completely forced into the seal

with existing pipe socket as described above, ball valve

handle/latch will not close completely over gooseneck

piping.

9. Route power, control cords, and high water alarm through

junction box.

10. Properly calibrate operation of the unit by ensuring that

liquid level in the basin is at its lowest level when control

panel cycles unit off.

PENTAIR HYDROMATIC RETROFIT FLOAT CONTROL JUNCTION BOX

WIRING DIAGRAM

INCOMING 14/3 POWER CORD

23833A714 (09/05/19)

RETROFIT SYSTEM REPLACEMENT PARTS

7264 0118

Item Part No. Description Quanity

1 528350017 HVRS200M2-2 1

2 26517C015 ADAPTER - T-HANDLE 1

3 21929A012 BOLT - 3/8" SST 2

4 19109A018 NUT - 3/8" SST 2

5 05454A015 WASHER - LOCK 3/8" SST 2

6 001780081 SCREW - CAP 5/16-18 SST 2

7 05008A052 NIPPLE - 1-1/4" SST 1

8 28232B011 DISCHARGE PIPE - PUMP SIDE ADJUSTABLE 1

9 28232B003 PIPE LOCKNUT - 1-1/4" SST 1

10 28232B002 DISCHARGE PIPE - CV SIDE 1-1/4" SST 1

11 21903A012 CHECK VALVE - 1-1/4" BALL 1

12 05004A124 BUSHING - 1-1/2"MPT X 1 FPT 1

13 21903A100 ANTI SIPHON VALVE 1

14 22418A016 DISCHARGE PIPE - 1-1/4" SST 1

15 14740A019 HOSE CLAMP 1

16 27659A001 CONTROL FLOAT W/ CLAMP 2

17 23019252100 ROPE - 3/8" POLY 15FT

27480A104 PANEL / J-BOX, SQUARE PLUG

27480A105 PANEL / J-BOX ROUND PLUG

WARRANTY

Pentair Hydromatic* warrants its products against defects in material and workmanship for a period of 12 months from

installation date or 18 months from manufacturing date, whichever occurs rst – provided that such products are used in

compliance with the requirements of the Pentair Hydromatic catalog and technical manuals for use in pumping raw sewage,

municipal wastewater or similar, abrasive-free, noncorrosive liquids.

During the warranty period and subject to the conditions set forth, Pentair Hydromatic, at its discretion, will repair or

replace to the original user, the parts that prove defective in materials and workmanship. Pentair Hydromatic reserves the

right to change or improve its products or any portions thereof without being obligated to provide such a change or im-

provement for prior sold and/or shipped units.

Start-up reports and electrical schematics may be required to support warranty claims. Submit at the time of start up

through the Pentair Hydromatic website: http://forms.pentairliterature.com/startupform/startupform.asp? type=h. War-

ranty is effective only if Pentair Hydromatic authorized control panels are used. All seal fail and heat sensing devices must

be hooked up, functional and monitored or this warranty will be void. Pentair Hydromatic will cover only the lower seal and

labor thereof for all dual seal pumps. Under no circumstance will Pentair Hydromatic be responsible for the cost of eld

labor, travel expenses, rented equipment, removal/reinstallation costs or freight expenses to and from the factory or an

authorized Pentair Hydromatic service facility.

This limited warranty will not apply: (a) to defects or malfunctions resulting from failure to properly install, operate or main-

tain the unit in accordance with the printed instructions provided; (b) to failures resulting from abuse, accident or negli-

gence; (c) to normal maintenance services and parts used in connection with such service; (d) to units that are not installed

in accordance with applicable local codes, ordinances and good trade practices; (e) if the unit is moved from its original

installation location; (f) if unit is used for purposes other than for what it is designed and manufactured; (g) to any unit that

has been repaired or altered by anyone other than Pentair Hydromatic or an authorized Pentair Hydromatic service provid-

er; (h) to any unit that has been repaired using non factory specied/OEM parts.

Warranty Exclusions: PENTAIR HYDROMATIC MAKES NO EXPRESS OR IMPLIED WARRANTIES THAT EXTEND BEYOND THE

DESCRIPTION ON THE FACE HEREOF. PENTAIR HYDROMATIC SPECIFICALLY DISCLAIMS THE IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE.

Liability Limitation: IN NO EVENT SHALL PENTAIR HYDROMATIC BE LIABLE OR RESPONSIBLE FOR CONSEQUENTIAL, IN-

CIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER TO ANY PENTAIR HYDROMATIC PROD-

UCT OR PARTS THEREOF. PERSONAL INJURY AND/OR PROPERTY DAMAGE MAY RESULT FROM IMPROPER INSTALLATION.

PENTAIR HYDROMATIC DISCLAIMS ALL

LIABILITY, INCLUDING LIABILITY UNDER THIS WARRANTY, FOR IMPROPER INSTALLATION. PENTAIR HYDROMATIC RECOM-

MENDS INSTALLATION BY PROFESSIONALS.

Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of incidental

or consequential damages and therefore such limitations may not apply to you. No warranties or representations

at any time made by any representatives of Pentair Hydromatic shall vary or expand the provision hereof.

1101 Myers Parkway | Ashland, OH 44805 | Ph: 855-274-8947 | Orders Fax: 419-281-4087 | pentair.com/hydromatic

*For a detailed list of where Pentair trademarks are registered, please visit www.pentair.com/en/registrations.html. Pentair trademarks and logos are owned by Pentair PLC. or its aliates. Third

party registered and unregistered trademarks and logos are the property of their respective owners. Because we are continuously improving our products and services, Pentair reserves the

right to change specications without prior notice. Pentair is an equal opportunity employer.