Chamberlain Power Drive PD212DM Assembly & Installation Manual

Chamberlain
Brand
Chamberlain
Model
Power Drive PD212DM
Category
Garage Door Opener
Type
Assembly & Installation Manual

This manual is also suitable for

GARAGE DOOR OPENER ASSEMBLY/
INSTALLATION MANUAL
■
Please read this manual and the enclosed safety materials carefully!
■
Fasten the manual near the garage door after installation.
■
The door WILL NOT CLOSE unless the Protector System
®
is connected
and properly aligned.
■
Periodic checks of the opener are required to ensure safe operation.
■
The model number label is located under the light lens on the front panel of
your opener.
When you see these Safety Symbols and Signal Words on
the following pages, they will alert you to the possibility of
serious injury or death if you do not comply with the
warnings that accompany them. The hazard may come
from something mechanical or from electric shock. Read
the warnings carefully.
When you see this Signal Word on the following pages, it
will alert you to the possibility of damage to your garage
door and/or the garage door opener if you do not comply
with the cautionary statements that accompany it. Read
them carefully.
Mechanical
Electrical
WARNINGWARNING
CAUTION
WARNING
WARNING
WARNING
CAUTION
WARNING
WARNINGWARNING
WARNING
CAUTIONCAUTION
WARNING
WARNING
This garage door opener has been designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the instructions and warnings contained in this manual.
IMPORTANT SAFETY NOTES
PD210DM • PD212DM
248730M
PD610DM • PD612DM • 7920KDM
PD612KLDM • 48930DM
The Chamberlain Group, Inc.
845 Larch Avenue
Elmhurst, Illinois 60126-1196
www.chamberlain.com
There are two types of garage door openers pictured. Yours may appear slightly different.
Before you begin:
• Disable locks (contact your door manufacturer for
information on disabling your door locks.)
• Remove any ropes connected to garage door.
• Complete the following test to make sure your garage
door is balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release the
door. If balanced, it should stay in place, supported
entirely by its springs.
2. Raise and lower the door to see if there is any
binding or sticking.
If your door binds, sticks, or is out of balance, call a
trained door systems technician.
If you have a one-piece door, the installation of your
garage door opener will be different. Follow the assembly
instructions included in this manual then proceed to the
Installation Instructions For One-Piece Doors included with
the garage door opener.
To prevent damage to garage door and opener:
• ALWAYS disable locks BEFORE installing and operating
the opener.
• ONLY operate garage door opener at 120V, 60 Hz to avoid
malfunction and damage.
To prevent possible SERIOUS INJURY or DEATH:
• ALWAYS call a trained door systems technician if garage
door binds, sticks, or is out of balance. An unbalanced
garage door may not reverse when required.
• NEVER try to loosen, move or adjust garage door, door
springs, cables, pulleys, brackets or their hardware, ALL of
which are under EXTREME tension.
• Disable ALL locks and remove ALL ropes connected to
garage door BEFORE installing and operating garage door
opener to avoid entanglement.
WARNINGWARNING
CAUTION
WARNING
WARNING
WARNING
CAUTIONCAUTION
WARNING
WARNING
Sectional Door
Preparing Your Garage Door . . . . . . . . . . . . . . . . . . . . .2
Completed Installation . . . . . . . . . . . . . . . . . . . . . . . . . .3
Tools Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Opener Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Installation Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Installation
Installation safety instructions . . . . . . . . . . . . . . . . . . . . . . 9
Install the header bracket . . . . . . . . . . . . . . . . . . . . . . . . 10
Mount the header bracket . . . . . . . . . . . . . . . . . . . . . . . . 11
Position and hang motor unit . . . . . . . . . . . . . . . . . . . . . 12
Fasten the door bracket . . . . . . . . . . . . . . . . . . . . . . . . . 13
Attach door to trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installing the door control . . . . . . . . . . . . . . . . . . . . . . . . 15
Installing the light bulb(s) . . . . . . . . . . . . . . . . . . . . . . . .16
Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Install the Protector System
®
. . . . . . . . . . . . . . . . . . . 17-18
Wir e safety sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Adjustment
Adjust the UP and DOWN travel limits . . . . . . . . . . . . . .20
Adjust the forces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Test the safety reversal system . . . . . . . . . . . . . . . . . . . .22
Test the Protector System
®
. . . . . . . . . . . . . . . . . . . . . . .22
Operation
Important Safety Information . . . . . . . . . . . . . . . . . . . . . . 23
Using your garage door opener . . . . . . . . . . . . . . . . . . . 23
Using the wall-mounted door control . . . . . . . . . . . . . . .24
Care of your opener . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
To open the door manually . . . . . . . . . . . . . . . . . . . . . . .24
Having a Problem? . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Diagnostic Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Programming
To add or reprogram an additional
hand-held remote control . . . . . . . . . . . . . . . . . . . . . . . . 27
To control the opener lights . . . . . . . . . . . . . . . . . . . . . . . 27
Multi-function remotes . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
To add, reprogram or
change a keyless entry PIN . . . . . . . . . . . . . . . . . . . . . . 28
To change an existing, known PIN . . . . . . . . . . . . . . . . . 28
To set a temporary PIN . . . . . . . . . . . . . . . . . . . . . . . . . . 29
To erase all codes from motor unit memory . . . . . . . . . . 29
The remote control battery . . . . . . . . . . . . . . . . . . . . . . . 29
Repair Parts
Rail assembly parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installation parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Motor unit assembly parts . . . . . . . . . . . . . . . . . . . . . . . . 31
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-34
Warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Repair Parts and Service . . . . . . . . . . . . . . . . . . . . . . .36
TABLE OF CONTENTS
PREPARING YOUR GARAGE DOOR
2
One-Piece Door
See addendum
3
PLANNING
Identify the type and height of your garage door. If you
have a one-piece door, follow the assembly
instructions contained in this manual and refer to the
Installation Instructions One-Piece Door for installation
procedures. Survey your garage area to see if any of the
conditions below apply to your installation. Additional
materials may be required. You may find it helpful to refer
back to this page and the accompanying illustrations as
you proceed with the installation of your opener.
Depending on your requirements, there are several
installation steps which may call for materials or hardware
not included in the carton.
• Installation Page 10 – Look at the wall or ceiling above
the garage door. The header bracket must be securely
fastened to structural supports.
• Installation Page 12 – Do you have a finished ceiling in
your garage? If so, a support bracket and additional
fastening hardware may be required.
• Installation Page 13 – Do you have a steel, aluminum,
fiberglass or glass panel door? If so, horizontal and
vertical reinforce ment is required.
• Installation Page 18 – Depending upon garage
construction, extension brackets or wood blocks may be
needed to install sensors.
• Installation Page 18 – Alternate floor mounting of the
safety reversing sensor will require hardware not
provided.
• Do you have an access door in addition to the garage
door? If not, Model 7702CB Outside Quick Release is
required. See Accessories page.
• Look at the garage door where it meets the floor. Any
gap between the floor and the bottom of the door must
not exceed 1/4" (6 mm). Otherwise, the safety reversal
system may not work properly. See Adjustment Step 3.
Floor or door should be repaired.
• The opener should be installed above the center of the
door. If there is a torsion spring or center bearing plate
in the way of the header bracket, it may be installed
within 4 feet (1.22 m) to the left or right of the door
center.
• If your door is more than 7 feet (2.13 m) high, see rail
extension kits listed on Accessories page 32.
Without a properly working safety reversal system, persons
(particularly small children) could be SERIOUSLY INJURED or
KILLED by a closing garage door.
• The gap between the bottom of the garage door and the floor
MUST NOT exceed 1/4" (6 mm). Otherwise, the safety
reversal system may not work properly.
• The floor or the garage door MUST be repaired to eliminate
the gap.
WARNINGWARNING
CAUTION
WARNING
WARNING
Safety Reversing
Sensor
Header Wall
Access
Door
Safety
Reversing
Sensor
Gap between floor
and bottom of door
must not exceed 1/4"
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with
glass panels, etc.) See page 13 for details.
Support bracket &
fastening hardware
is required.
See page 12.
FINISHED CEILING
Rail
Wall-mounted
Door Control
Torsion Spring
Slack in chain tension
is normal when
garage door is closed.
Center of
Garage door
COMPLETED INSTALLATION
Trolley
Header
Wall
Garage
Door
Header
Bracket
Straight
Door
Arm
Emergency
Release
Rope & Handle
Door
Bracket
Curved
Door
Arm
Garage
Door
Spring
Chain
Trolley
Stop Bolt
CLOSED POSITION
Chain and Cable in
Dispensing Carton
Straight Door
Arm Section
Hanging Brackets
Chain Spreader
with Screws
Motor Unit with Light Lenses
(varies depending
upon model purchased)
Rail
Center/Back
Sections (4)
Rail
Front (header)
Section (1)
“U” Bracket
A 1 1
Idler Pulley
(included with hardware)
A12
Trolley
A13
Header Bracket
A14
Door Bracket
A15
A9
Door
Control
All Other
Models
LOCK
LIGHT
Remote Control Transmitter
A16
Curved Door
Arm Section
A1
A5
A2
A3
A4
A7
A8
A17
Safety Sensor
Bracket (2)
A10
A18 Assembly and
Installation Hardware
Safety Labels
and Literature
Keyless Entry
Models
PD210DM (1)
PD212DM (2)
248730M (1)
Models
PD610DM (1)
PD612DM (2)
PD612KLDM (2)
48930DM (2)
A19
GARAGE DOOR
OPENER
ASSEMBL
Y/INST ALLA TION MANUAL
■
Please
read this manual
and
the
enclosed safety
materials
carefully!
■
Fasten
the manual near
the
garage
door
after installation.
■
The
door
WILL
NOT CLOSE unless the
Protector System
®
is connected
and
properly aligned.
■
Periodic checks
of the
opener are
required
to ensure safe operation.
■
The
model number label
is located under the light lens on the
front panel
of
your opener
.
When
you see
these Safety Symbols and Signal
Wo
rds
on
the following
pages,
they
will
alert you to the
possibility
of
serious injury
or deat
h if you
do not
comply with the warnings
that
accompany
them. The
hazard
may come
from
something
mechanical
or from
electric shock. Read
the warnings
carefully
.
When
you
see
this Signal
W
ord on the following
pages,
it
will alert you to the possibility
of damage
to
your
garage
door and/or
the
garage door opener
if you
do
not comply with the cautionary
statements
that
accompany
it.
Read them
carefully.
Mechanical
Electrical
W
W
ARN
ARN
ING
ING
CAUTION
WARN
ING
WARN ING
W
W
ARN
ARN
ING
ING
WARN ING
CAUTION
CAUTION
WARN
ING
WARN
ING
This garage door
opener
has
been
designed and tested to of
fer
safe service
provided it is installed, operated,
maintained and tested in
strict accordance with the instructions
and warnings
contained
in
this manual.
IMPOR
T ANT SAFETY NOTES
PD210D
•
PD212D
PD610D
•
PD612D
• 7520D
•
PD612KLD • 48930D
The
Chamberlain
Group, Inc.
845
Larch A
venue
Elmhurst,
Illinois 60126-1
196
www.chamberlain.com
There
are two types
of garage door
openers
pictured. Y ours may appear slightly dif
ferent.
A6
7920KDM (2)
Models
PD612KLDM (1)
7920KDM (1)
A20
CLOSED
OPEN
Garage Door Monitor
(Model 7920KDM only)
Door Control Button
Model 248730M ONLY
A21
The Protector System
®
(2) Safety Reversing Sensors
(1 Sending Eye and 1 Receiving Eye)
with 2-Conductor White and White/Black
Bell Wire attached
4
Tape Measure
2
1
Stepladder
Pencil
2 X 4 Board
Pliers
Wire Cutters
Claw Hammer
Phillips and Flat Screwdriver
1/4" Nutdriver
Adjustable End Wrench
Hack Saw
Drill
Carpenter's
Level (Optional)
Sockets and Wrench
1/2", 5/8", 7/16", 9/16"
and 1/4"
Drill Bits
3/16", 5/16"
and 5/32"
Your garage door opener is packaged in one carton which contains the motor unit and the parts illustrated below. Note
that accessories will depend on the model purchased. If anything is missing, carefully check the packing material. Parts
may be stuck in the foam. Hardware for assembly and installation is shown on the next page. Save the carton and
packing material until installation and adjustment is complete.
OPENER CONTENTS
TOOLS NEEDED
Nut 5/16" - 18 (4)
Clevis Pin
5/16" x 1-1/2" (1)
Drywall
Anchors (2)
Rope
Ring
Fastener (3)
Lock Washer
5/16" (7)
Lag Screw
5/16"-18 x 1-7/8" (2)
Wing Nut
1/4 x 20 (2)
Insulated
Staples (30)
Rail Grease
Hex Bolt
5/16"- 18 x 7/8" (4)
Carriage Bolts
1/4"-20 x 1/2" (2)
Lag Screw
5/16"- 9 x 1-5/8" (2)
Clevis Pin
5/16" x 1-1/4" (1)
Self-Threading Screw
1/4"-14 x 5/8" (2)
2-Conductor Bell Wire
White & White/Red
Screw
6AB x 1-1/4" (2)
Screw 6-32 x 1" (2)
Spacer (2)
Clevis Pin
5/16" x 1" (1)
C21
NOTICE
Handle (not shown
actual size)
C20
C2
C3
C4
C5
C6
C7
C11
C8 C9
C10
C1
C14
C16
C17
C12
C13
C18
C19
C15
5
Threaded
Trolley Shaft (1)
Idler Bolt (1)
B5
B1
Lock Washer
3/8" (1)
Lock Nut
1/2" - 20 (2)
B2
B3
Master Link (2)
B4
ASSEMBLY HARDWARE
INSTALLATION HARDWARE
6
ASSEMBLY
Window
Cut-Out
Idler
Pulley
Hole
A13
A7
A7
A7
A7
A8
As a temporary trolley stop,
insert a screwdriver into the
hole 10" (25 cm) away from
the front of the rail, as shown.
Assemble the Rail
Front Rail
(TO DOOR)
Back Rails
(TO MOTOR UNIT)
A11 “U” Bracket
Window
Cut-Out
A8
10" (25 cm)
As a temporary trolley stop,
insert a screwdriver into the
hole 10" (25 cm) away from
the front of the rail, as shown.
To prevent INJURY from pinching, keep hands and fingers
away from the joints while assembling the rail.
WARNING
CAUTIONCAUTION
WARNING
WARNING
KEEP SMALL HOLES
ALONG OPPOSITE EDGE
OF RAILS
FRONT RAIL
(TOP)
KEEP LARGER
HOLE ON TOP
A8
ALL HARDWARE SHOWN ACTUAL SIZE
B3 Lock Nut
Trolley
Stop Hole
B6 Bolt
B3 Lock Nut
B6 Bolt
1
B3 Lock Nut
Cover
Protection
Bolt Hole
B6 Bolt
A11 “U” Bracket
SLIDE RAIL TO STOPS
ON TOP AND SIDES
OF BRACKET
TO MOTOR UNIT
7
Attach Chain Spreader
Cable Loop
A2 Chain and Cable
Do NOT remove
Chain/Cable
from box
B2
Lock Washer
B7 Nut
B5
Idler Bolt
Pulley
Rail
Bolt
Nut
Washer
Cable Loop
A12 Idler Pulley
A2
Chain
and Cable
ALL HARDWARE SHOWN ACTUAL SIZE
To avoid serious damage to opener, ONLY use bolts/fasteners
mounted in top of motor unit.
WARNING
CAUTIONCAUTION
WARNING
WARNING
Cable
Loop
B4
Master Link
Clip-On Spring
B4
Master
Link Bar
A2 Chain and Cable
Do NOT remove
Chain/Cable
from box
B4 Master Link
Attach Cable to Front
of Trolley
Run Cable Through
Cut-Out Window
Install Idler Pulley
A3
Chain
Spreader
Bolt
Bolt
Hex Screws
8-32x7/16"
B7 Nut
B2 Lock Washer
B3 Lock Nut
B5 Idler Bolt
2
3 4
5
6
7
Remove Fasteners from
Top of Motor Unit
Attach Rail to Motor Unit
8
Cable
Chain
Motor Unit
Sprocket
A2
Chain and
Cable in
Dispensing
Carton
Leave chain/cable inside
carton to prevent kinking
B4
Master Link
Clip-On Spring
B1
Trolley
Threaded
Shaft
B4
Master
Link Bar
Attach Chain To Trolley
Threaded Shaft
B1
Trolley
Threaded
Shaft
C6
Lock Washer
C5
Outer Nut
Insert Trolley Threaded
Shaft into Round Hole in
Trolley
B1
Trolley
Threaded
Shaft
C4
Inner Nut
C5
Lock
Washer
Attach Nut and Lock
Washer to Trolley
Threaded Shaft
Tighten the Chain
Base of Rail
Mid Length of Rail
A2
Chain
1/4" (6 mm)
Desired Chain Tension
B4 Master Link C4 Nut C5 Lock Washer B1 Threaded Trolley Shaft
ALL HARDWARE SHOWN ACTUAL SIZE
To avoid possible SERIOUS INJURY to fingers:
• Securely attach chain spreader.
• NEVER connect garage door opener to power source until
instructed to do so.
Route Chain/Cable Around Rail Assembly
and Motor Unit Sprocket
Assembly of your opener is now complete.
8
9
10 11
12
WARNING
CAUTIONCAUTION
WARNING
WARNING
If you have a sectional door, proceed to page 10
of this manual.
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of SEVERE INJURY or DEATH:
WARNING
NCAUTION
WARNINGWARNING
WARNING
1. READ AND FOLLOW ALL INSTALLATION WARNINGS AND
INSTRUCTIONS.
2. Install garage door opener ONLY on properly balanced and
lubricated garage door. An improperly balanced door may not
reverse when required and could result in SEVERE INJURY or
DEATH.
3. ALL repairs to cables, spring assemblies and other hardware
MUST be made by a trained door systems technician BEFORE
installing opener.
4. Disable ALL locks and remove ALL ropes connected to garage
door BEFORE installing opener to avoid entanglement.
5. Install garage door opener 7 feet (2.13 m) or more above floor.
6. Mount emergency release handle 6 feet (1.83 m) above floor.
7. NEVER connect garage door opener to power source until
instructed to do so.
8. NEVER wear watches, rings or loose clothing while installing
or servicing opener. They could be caught in garage door or
opener mechanisms.
9. Install wall-mounted garage door control:
• within sight of the garage door
• out of reach of children at minimum height of 5 feet (1.5 m)
• away from ALL moving parts of the door.
10. Place entrapment warning label on wall next to garage door
control.
11. Place manual release/safety reverse test label in plain view on
inside of garage door.
12. Upon completion of installation, test safety reversal system.
Door MUST reverse on contact with a 1-1/2" high (3.8 cm)
object (or a 2 x 4 laid flat) on the floor.
9
If you have a one-piece door, proceed to the
One-Piece Door Installation Instructions included
with your garage door opener.
Sectional DoorOne-Piece Door
G
ARAG
E
DO
O
R
O
PEN
ER
ASSEM
BL
Y/IN
ST
ALLA
TIO
N
M
ANU
AL
Please read this manual
and
the enclosed safety materia
ls
carefu
lly!
Fasten
the manual near the garage door after installation
.
The
door WILL NOT
CLOSE unless the Protector System
®
is
connected
and properly aligned.
Periodic
che
cks of the opener are
required to ensure safe o
peration.
The model number
label
is located under th
e
light lens
on
the front panel
of
your
o
pener.
W
hen
you
see
these
Safety
Sym
bols
and
Signal
W
o
rds
on
the
following
pages,
they
will alert
you
to
the
possibility
of
serious
injury
or deat
h if you
do not
com
ply
with
the
warnings
that
accompany
them
.
The
haz
ard may
com
e
from
som
ething
mechani
cal or
from
ele
ctri
c shock.
R
ead
the
warnings
carefully
.
W
hen
you
see this
Signal
W
ord
on
the
following
pages,
it will
alert
you
to
the possibility
of
dam
age
to
your
garage
door
and
/or
the garage
door
opener
if you
do
not comply
with
the cautionary
statem
ents
that
accom
pany
it.
Read
them
carefully
.
Mechanic
al
Electrical
WARNING
WARNING
CAU
TION
This garage
door
opener
has
been
designed
and tested
to of
fer safe
ser
vice provided
it is
installed,
oper
ated,
m
aintained
and
tested
in stri
ct
accordan
c
e with
the instru
c
tions
and warnings
contained
in this m
anual
.
IM
P
O
R
TA
N
T
S
A
F
E
T
Y
N
O
T
E
S
PD
2
10
D
• PD
21
2D
PD
61
0
D
•
PD
6
1
2D
•
7
5
2
0D
• PD
6
1
2
K
LD
•
4
8
9
3
0D
The
C
h
a
m
be
rlain
Gro
up
,
Inc.
8
4
5
L
ar
ch A
ve
n
ue
Elm
h
urst,
I
llino
is
60
12
6
-1
1
9
6
w
w
w
.ch
am
be
rla
in
.com
There
are
two
types
of gara
ge
door
openers
pictured. Y
ours
m
ay
appear
slightl
y different.
INSTALLATION
INSTRUCTIONS
FOR ONE-PIECE
DOORS
PAGE 10
-In some installations it may be
necessary to install a 2x4 across
two studs to create a location for
header bracket or over drywall
Use lag screws (not provided)
to secure 2x4 (structural support) into
wood. Use concrete anchors to secure 2x4
into masonry.
Add a 2 x 4 as a Structural Support
(If Necessary)
Highest Point
of Travel
2" (5 cm)
Mark a spot on the “center of the
garage door” line, 2" (5 cm) above the
highest point of travel of the garage door
Determine the Highest Point of
Travel, and Draw Horizontal Line
for Header Bracket Placement
NOTE: You can fasten the header bracket within 4 feet
(1.2 m) of the left or right of the door center only if a
torsion spring or center bearing plate is in the way; or
you can attach it to the ceiling when clearance is
minimal.
Fasten header bracket securely to structural supports.
It may be necessary to use a 2 x 4 as a structural
support if installing on drywall or between two studs as
shown in Step 3. Securely fasten 2 x 4 to structural
supports using lag screws (not provided). Concrete
anchors must be used if mounting header bracket or
2 x 4 into masonry.
To prevent possible SERIOUS INJURY or DEATH:
• Header bracket MUST be RIGIDLY fastened to structural
support on header wall or ceiling, otherwise garage door
might not reverse when required.
• NEVER try to loosen, move or adjust garage door, springs,
cables, pulleys, brackets, or their hardware, ALL of which are
under EXTREME tension.
WARNINGWARNING
CAUTION
WARNING
WARNING
INSTALL THE HEADER BRACKET
door, wall a
Level
(optional)
Mark the center of the garage door on door
and wall and extend onto the ceiling
10
2
3
INSTALLATION
Mark the Center of the
Garage Door
1
11
Garage
Door
A14 Header Bracket
A14
Header
Bracket
Mounting
Hole
Existing
Header Bracket
C2
Spacer
Mounting
Hole
Existing
Clevis Pin
Option with
some pre-existing
installations
C11
Clevis Pin
C6
Ring Fastener
Opener Carton
Ceiling Mount
A14
Header
Bracket
Mounting
Hole
C11
Clevis Pin
C6
Ring Fastener
NOTE: If the door spring
is in the way, you’ll need
help. Have someone hold
the opener securely on a
temporary support to allow
the rail to clear the spring.
Attach Rail to the Header Bracket
UP
Center bracket on the “center
of garage door” line and the
horizontal line made in Step 2.
Highest Point
of Travel
A14
Bracket
Mark the top
and bottom
bracket holes
Horizontal Line
Center of
Garage Door
Drill two 3/16"
pilot holes
U
P
Secure bracket
with lag screws
C18
Lag Screw
Mark Bracket Holes Drill Holes Attach Bracket
MOUNT THE HEADER BRACKET
NOTE: If your installation requires that the
header bracket be mounted to the ceiling. The
back edge of the bracket MUST NOT be
further than 6" (15 cm) from the header wall
and the arrow MUST point away from the
header wall.
Ceiling Mount the Header Bracket (Optional)
C6 Ring Fastener
C2 Spacer
C11 Clevis Pin
C18 Lag Screw
Center the bracket
on the “center of
garage door” line
U
P
A14
Bracket
Use holes on
left and right side
to secure bracket
4
5
6
7
ALL HARDWARE
SHOWN
ACTUAL SIZE
12
Remove
2 x 4
Close door
Attach Hanging Brackets to Ceiling and Fasten Motor Unit to Hanging Brackets
Remove 2x4 and Close Door
C9 Hex Bolt C4 Nut C5 Lock Washer C8 Lag Screw
ALL HARDWARE SHOWN ACTUAL SIZE
2 x 4
If the top section or panel hits the trolley when you raise
the door, pull down on the trolley release arm to
disconnect inner and outer sections. Slide the outer trolley
t oward the motor unit. The trolley can remain
disconnected until installation is completed.
NOTE: The garage door opener motor head will typically
sit lower than the header bracket, therefore, the rail will be
at an angle.
Open Door to Full Open Position and Rest Rail
on a 2x4 to Position Opener at the Proper
Angle for Hanging from the Ceiling
POSITION AND HANG MOTOR UNIT
NOTE: Before the motor unit is secured to the ceiling, insure that the motor unit and rail are centered
over the door. If you mounted the header bracket off center, hang the motor unit the same distance.
Concrete anchors must be used if installing any brackets into masonry.
Measure
Distance
C8 Lag Screws
C9 Hex Bolt
C5 Lock Washer
C4 Nut
Bracket
(Not Provided)
(Not Provided)
Bolt 5/16"-18 x 7/8"
Lock Washer 5/16"
Nut 5/16" - 18
C9 Hex Bolt
C5 Lock Washer
C4 Nut
C8 Lag Screws or
Concrete Anchors (Not Provided)
Option with unfinished ceiling
Option with finished or unfinished ceiling
OR
1
2
3
To prevent damage to garage door, rest garage door opener
rail on 2 x 4 placed on top section of door.
WARNING
CAUTIONCAUTION
WARNING
WARNING
To avoid possible SERIOUS INJURY from a falling garage door
opener, fasten it securely to structural supports of the garage.
WARNINGWARNING
CAUTION
WARNING
WARNING
13
UP
Center of
Garage Door
C10 Self-Threading
Screws
Metal, insulated or lightweight
factory reinforced doors
UP
Center of
Garage Door
Bolt
5/16" x 2"
(Not Provided)
Wood doors
Fasten Door Bracket
NOTE: The 1/4"-14 x 5/8" self-threading screws
are not intended for use on wood doors.
OR
Door
Bracket
Location
Door Arm
Connects
Directly to
Vertical
Reinforcement
Top of Door
Hardware
(not provided)
ALL
HARDWARE
SHOWN
ACTUAL SIZE
C10 Self-Threading Screw
Center of
Garage Door
C15
Door Bracket
Position Door Bracket
To prevent damage to garage door, reinforce inside of door
with angle iron both vertically and horizontally.
WARNING
CAUTIONCAUTION
WARNING
WARNING
FASTEN THE DOOR BRACKET
Mark and Drill 3/16" Holes
Position the door bracket on
the face of the door within the
following limits:
1. The top edge of the bracket
2"-4" (5-10 cm) below the
top edge of the door.
2. The top edge of the bracket
directly below any structural
support across the top of
the door.
1
2
3
HORIZONTAL AND VERTICAL REINFORCEMENT
Horizontal and vertical reinforcement (not provided) is
needed for light weight garage doors (fiberglass,
aluminum, steel, doors with glass panel, etc.).
A horizontal reinforcement brace should be long
enough to be secured to two or three vertical
supports. A vertical reinforcement brace should cover
the height of the top panel. Contact your door
manufacturer for more information regarding
reinforcement of your door.
Many door reinforcement kits provide for direct
attachment of the clevis pin and door arm. In this
case, you will not need the door bracket; proceed to
Connect Door Arm to Trolley section.
C7 Clevis Pin
C21 Clevis Pin
C6 Ring Fastener
C5 Lock Washer
C4 Nut
C9 Hex Bolt
ALL HARDWARE SHOWN ACTUAL SIZE
Pull Down
to Release
Trolley
C4
Nut
C5
Lock
Washer
C9
Hex
Bolt
A1
Curved
Door Arm
A5
Straight
Door Arm
14
ENGAGED
Attach Emergency Release Rope and Handle
C21
Clevis Pin
C5
Ring
Fastener
A5
Straight
Door Arm
Connect
Straight
Door Arm
to Trolley
2" (5 cm)
Connect Curved
Door Arm to
Door Bracket
C7
Clevis Pin
C6
Ring
Fastener
A1
Curved
Door Arm
ATTACH DOOR TO TROLLEY
Overhand
Knot
NOTICE
C19
Rope
C20 Emergency
Release Handle
Secure handle with overhand knot
and heat seal rope.
Pull Emergency Release Rope to Disengage
the Trolley
Slide Trolley Back 2" (5 cm) and Connect Straight
Door Arm to the Trolley
Connect Curved Door Arm to the Door Bracket
Ensure Door is Fully Closed and Connect
Door Arms
CONNECT DOOR ARM TO TROLLEY
RELEASED
NOTE: Handle should hang 6 feet (1.5 m) above floor.
Ensure that the rope and handle clear the tops of all
vehicles to avoid entanglement.
1
2
3
4
5
To prevent possible SERIOUS INJURY or DEATH from a falling
garage door:
• If possible, use emergency release handle to disengage
trolley ONLY when garage door is CLOSED. Weak or broken
springs or unbalanced door could result in an open door
falling rapidly and/or unexpectedly.
• NEVER use emergency release handle unless garage doorway
is clear of persons and obstructions.
• NEVER use handle to pull door open or closed. If rope knot
becomes untied, you could fall.
WARNINGWARNING
CAUTION
WARNING
WARNING
15
5 FEET (1.5 m)
MINIMUM
Door Control
Wire
Do NOT strip any
insulation from
the staples
C1
Insulated Staple
C1
Insulated
Staple
LOCK
LIG
HT
C12
Screw
C15
Drywall
Anchors
C12
Screw
Multi-Function Door Control
Multi-Function Door Control:
Gang Box Installation
Multi-Function Door Control:
If, No Gang Box is Present
Position Door Control, Route Door Control Wire to
Motor Unit and Secure with Insulated Staples.
Permanently Mount 2 Safety Labels Using Adhesive
Backing, Tacks or Staples, If Necessary.
LOCK
LIG
HT
Carefully Remove Cover
Multi-Function Door
Controls ONLY
KG
1
3
9
7
5
KG
1
3
9
7
5
Red
Terminal
White
Terminal
Red/White
Wire
White
Wire
Connect Door Control Wires
to Motor Unit
Attach Door Control to Wall and Replace Cover
C12 Screw C1 Insulated Staples C15 Drywall Anchors C13 Screw
ALL HARDWARE SHOWN ACTUAL SIZE
To prevent possible SERIOUS INJURY or DEATH from
electrocution:
• Be sure power is not connected BEFORE installing Door
Control.
• Connect ONLY to 24 VOLT low voltage circuit.
To prevent possible SERIOUS INJURY or DEATH from a closing
garage door:
• Install Door Control within sight of garage door, out of reach
of children at a minimum height of 5 feet (1.5 m), and away
from all moving parts of door.
• NEVER permit children to operate or play with door control
push buttons or remote control transmitters.
• Activate door ONLY when it can be seen clearly, is properly
adjusted, and there are no obstructions to door travel.
• ALWAYS keep garage door in sight until completely closed.
NEVER permit anyone to cross path of closing garage door.
WARNING
CAUTION
WARNINGWARNING
WARNING
INSTALLING THE DOOR CONTROL
C1 Staples
Connect Wire to
Door Control
1 2
3
4
5
6
Insulation Wire
Strip
7/16" (11 mm)
Red/White Wire
White Wire
A6
Door Control:
Multi-Function
Terminal
Screws
Terminal
Screws
Red/White
Wire
WHT
2
1
RED
White
Wire
A21
Door Control
Button
Strip Door Control
Wire
LOCK
LIGHT
Single
Gang Box
C13
Screw
C13
Screw
24V Circuit
OR
C12
Screw
C15
Drywall
Anchors
Door Control Button
To release or
insert wire,
push in tab with
screwdriver.
16
Ground Wire
Black Wire
White Wire
Black
Wire
Ground Tab
Green
Ground Screw
Ground Wire
Black
White Wire
Black
Wire
Remove Motor Unit
Screws and Cover
Remove Power
Cord
Run Wire from
Outlet to Motor Unit
Replace Motor Unit
Cover and Screws
100 Watt (Max)
Standard Light Bulb
Flex Sides of Light Lens to
Remove Lens from Tabs
Rotate Light Lens Down Install Standard Light Bulb(s)
(100W max) into Socket(s)
RIGHT
WRONG
Plug Motor Unit into Power Outlet
If permanent wiring is required by your local code, follow procedure below. Disconnect power to the
circuit before removing cover to establish permanent wiring connections.
To prevent possible SERIOUS INJURY or DEATH from
electrocution or fire:
• Be sure power is NOT connected to the opener, and
disconnect power to circuit BEFORE removing cover to
establish permanent wiring connection.
• Garage door installation and wiring MUST be in compliance
with ALL local electrical and building codes.
• NEVER use an extension cord, 2-wire adapter, or change
plug in ANY way to make it fit outlet. Be sure the opener is
grounded.
WARNING
CAUTION
WARNING
WARNINGWARNING
INSTALLING THE LIGHT BULB(S)
ELECTRICAL REQUIREMENTS
NOTE: Plug motor unit into grounded power outlet. If a grounded outlet is not available, contact a qualified
electrician to install a proper outlet.
OR
1
2 3
1
1
2 3 4
To prevent possible OVERHEATING of the endpanel or light
socket:
• DO NOT use short neck or specialty light bulbs.
• DO NOT use halogen bulbs. Use ONLY incandescent.
To prevent damage to the opener:
• DO NOT use bulbs larger than 100W.
• ONLY use A19 size bulbs.
WARNING
CAUTIONCAUTION
WARNING
WARNING
17
The safety reversing sensor must be connected and
aligned correctly before the garage door opener will
move in the down direction.
NOTE: DO NOT operate the opener at this time.
IMPORTANT INFORMATION ABOUT THE SAFETY
REVERSING SENSOR
When properly connected and aligned, the sensor will
detect an obstacle in the path of its electronic beam. The
sending eye (with an amber indicator light) transmits an
invisible light beam to the receiving eye (with a green
indicator light). If an obstruction breaks the light beam
while the door is closing, the door will stop and reverse to
full open position, and the opener lights will flash 10 times.
The units must be installed inside the garage so that the
sending and receiving eyes face each other across the
door, no more than 6" (15 cm) above the floor. Either can
be installed on the left or right of the door as long as the
sun never shines directly into the receiving eye lens.
The mounting brackets are designed to clip onto the track
of sectional garage doors without additional hardware.
Invisible Light Beam
Protection Area
Safety Reversing
Sensor no higher
than 6" (15 cm)
above floor
Safety Reversing
Sensor no higher
than 6" (15 cm)
above floor
Facing the door from inside the garage
If it is necessary to mount the units on the wall, the
brackets must be securely fastened to a solid surface such
as the wall framing. Extension brackets (see accessories)
are available if needed. If installing in masonry
construction, add a piece of wood at each location to
avoid drilling extra holes in masonry if repositioning is
necessary.
The invisible light beam path must be unobstructed. No
part of the garage door (or door tracks, springs, hinges,
rollers or other hardware) may interrupt the beam while
the door is closing.
To prevent SERIOUS INJURY or DEATH from a closing garage
door:
• Correctly connect and align the safety reversing sensor. This
required safety device MUST NOT be disabled.
• Install the safety reversing sensor so beam is NO HIGHER
than 6" (15 cm) above garage floor.
WARNINGWARNING
CAUTION
WARNING
WARNING
INSTALL THE PROTECTOR SYSTEM
®
18
Wall installation (optional)
Door
Track
Attach with
concrete anchors
(not provided)
Sensor Beam
No Higher
Than 6" (15 cm)
Above Floor
Fasten 2x4 to
Wall with Lag
Screws (Not
Provided)
Lag Screws
(Not Provided)
Sensor Beam
No Higher
Than 6" (15 cm)
Above Floor
Inside Garage Wall
Assemble Safety Reversing Sensors Mount Brackets
Floor installation (optional)
Indicator
Light
Lens
Sensor Beam
No Higher
Than 6" (15cm)
Above Floor
OR
Mount Brackets: Mounting Options
Garage door track installation (preferred)
C16 Wing Nut
C14 Carriage Bolt
ALL HARDWARE SHOWN ACTUAL SIZE
INSTALL THE PROTECTOR SYSTEM
®
A9
Extension Bracket
Inside
Garage
Wall
(Provided with
Extension Bracket)
(Provided with
Extension Bracket)
OR
Wall installation with Extension
Brackets (optional)
Sensor Beam
No Higher Than
6" (15 cm)
Above Floor
1
2
2a
2c2b
A10
Safety Sensor
Bracket
A17
Safety Reversing
Sensor
A17
Safety Reversing
Sensor
C14
Carriage
Bolts
C14
Wing Nut
Safety Reversing Sensors
MUST be aligned and no
higher than 6" (15 cm)
above floor
Safety Reversing Sensors
MUST be aligned and no
higher than 6" (15 cm)
above floor
NOTE: The safety reversing sensor must be
connected and aligned correctly before the
garage door opener will move in the down
direction.
19
Sensor
Safety Sensor Wire
Safety Sensor Wire
Sensor
C1
Insulated Staple
C1
Insulated Staple
C1
Insulated Staple
Do NOT strip any
insulation from
the staples
Run Safety Sensor Wire to Motor Unit and Secure
with Insulated Staples
WIRE SAFETY REVERSING SENSOR
Locate the quick connect terminals
on your garage door opener, they are
located on back panel.
Insert the two white wires into the white
quick connect terminal and insert the
two black/white wires into the grey quick
connect terminal
White
Wires
Black/White
Wires
White
Terminal
Grey
Terminal
Screwdriver
KG
KG
Connect Safety Sensors to Motor Unit
C1 Staples
ALL HARDWARE SHOWN
ACTUAL SIZE
Insulation Wire
Strip
7/16" (11 mm)
Strip All Safety Sensor
Wires
Black/White
Wires
White
Wires
Twist Like Colored Wires
Together
Black/White
Wire
White
Wire
Separate the Black/White
and the White Wires
3
4
5 6
7
Safety Reversing Sensor
Safety Reversing Sensor
To release or insert wire,
push in tab with screwdriver.
20
Without a properly installed safety reversal system, persons
(particularly small children) could be SERIOUSLY INJURED or
KILLED by a closing garage door.
• Incorrect adjustment of garage door travel limits will interfere
with proper operation of safety reversal system.
• If one control (force or travel limits) is adjusted, the other
control may also need adjustment.
• After ANY adjustments are made, the safety reversal system
must be tested. Door must reverse on contact with 1-1/2"
(3.8 cm) high object (or 2 x 4 laid flat) on floor.
To prevent damage to vehicles, be sure fully open door
provides adequate clearance.
WARNING
CAUTIONCAUTION
WARNING
WARNING
WARNINGWARNING
CAUTION
WARNING
WARNING
ADJUST THE UP AND DOWN TRAVEL LIMITS
Limit adjustment settings regulate the points at which the
door will stop when moving up or down.
To operate the opener, press the door control push bar.
Run the opener through a complete travel cycle.
• Does the door open and close completely?
• Does the door stay closed and not reverse
unintentionally when fully closed?
If your door passes both of these tests, no limit
adjustments are necessary unless the reversing test fails
(see Adjustment Step 3).
Adjustment procedures are outlined below. Read the
procedures carefully before proceeding to Adjustment
Step 2. Use a screwdriver to make limit adjustments. Run
the opener through a complete travel cycle after each
adjustment.
NOTE: Repeated operation of the opener during
adjustment procedures may cause the motor to overheat
and shut off. Simply wait 15 minutes and try again.
NOTE: If anything interferes with the door’s upward travel,
it will stop. If anything interferes with the door’s downward
travel (including binding or unbalanced doors), it will
reverse.
HOW AND WHEN TO ADJUST THE LIMITS
• If the door does not open completely but opens at
least 5 feet (1.5 m):
Increase up travel. Turn the UP limit adjustment screw
clockwise. One turn equals 2" (5 cm) of travel.
NOTE: To prevent the trolley from hitting the cover
protection bolt, keep a minimum distance of 2-4"
(5-10 cm) between the trolley and the bolt.
• If door does not open at least 5 feet (1.5 m):
Adjust the UP (open) force as explained in Adjustment
Step 2.
• If the door does not close completely:
Increase down travel. Turn the DOWN limit adjustment
screw counterclockwise. One turn equals 2" (5 cm) of
travel.
ADJUSTMENT LABEL
Cover Protection Bolt
2-4"
(5 cm-
10 cm)
Left Side Panel
Limit Adjustment Screws
Turn either limit adjustment screw the direction
of the arrow to increase trolley travel, turn in
the opposite direction to decrease travel
ADJUSTMENT STEP 1
• If the opener reverses in fully closed position:
Decrease down travel. Turn the DOWN limit adjustment
screw clockwise. One turn equals 2" (5 cm) of travel.
• If the door reverses when closing and there is no
visible interference to travel cycle:
If the opener lights are flashing, the Safety Reversing
Sensors are either not installed, misaligned, or
obstructed.
ADJUSTMENT
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Chamberlain Power Drive PD212DM Assembly & Installation Manual

Chamberlain
Brand
Chamberlain
Model
Power Drive PD212DM
Category
Garage Door Opener
Type
Assembly & Installation Manual
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