Briggs & Stratton 030467-0 Owner's manual

&

®

rator's I

8

This generator is rated in accordance with CSA(Canadian Standards

Association) standard C22.2 No. 100-04 (motors and generators).

BRIGGS& STRATTONPOWERPRODUCTSGROUP,LLC

MILWAUKEE,WISCONSIN,U.S.A.

Manual No. 312491GS RevisionB

Thankyou for purchasingthis quality-built Briggs & Stratton@generator. We are pleasedthat you've placedyour confidence

in the Briggs & Stratton brand. When operatedand maintained according to the instructions inthis manual,your Briggs &

Stratton generatorwill provide many years of dependableservice.

This manual containssafety information to makeyou awareof the hazardsand risks associatedwith generatorproducts and

how to avoidthem. This generator is designed and intendedonly for supplying electrical powerfor operatingcompatible

electrical lighting, appliances,tools and motor loads, and is not intendedfor any other purpose, it is important that you read

and understand these instructions thoroughly before attempting to start or operatethis equipment. Save this originalmanual

for future reference.

This generator requiresfinal assemblybeforeuse. Referto the Assemblysection of this manualfor instructions on final

assembly procedures. Followthe instructions completely.

Whereto FindUs

You never haveto look far to find Briggs & Stratton support and servicefor your generator.Consultyour Yellow Pages.There

are over 30,000 Briggs & Stratton authorized service dealersworldwide who provide qualityservice. You canalso contact

Briggs & Stratton Customer Service by phone at (800) 743-4115, or on the Internet at BRIGGSandSTRATTON.COM.

Generator

Engine

Model Number

Revision

Serial Number

Model Number

Type Number

Code Number

Date Purchased

BRIGGS& STRATTONPOWERPRODUCTSis a registered

trademark of Briggs & Stratton Corporation

Milwaukee, WI, USA

2 BRIGGSandSTRATTON.COM

Tableof Contents

Operator Safety ................................. 4

Equipment Description......................................... 4

important Safetyinformation.................................... 4

Assembly ..................................... 7

UnpackGenerator ............................................ 7

Shipment Contents ........................................... 7

InstallWheel Kit.............................................. 7

Add Engine Oil............................................... 8

Add Fuel.................................................... 8

System Ground .............................................. 9

Connectingto a Building's ElectricalSystem........................ 9

GeneratorLocation ........................................... 9

Featuresand Controls............................ 10

Cord Sets and Receptacles.................................... 11

Operation .................................... 12

Starting the Engine ......................................... ............12

ConnectingElectrical Loads............ ............... 3

Storage ................... . . .. ........................ 19

Troubleshooting ....... 21

Schematic .... :.'. ".;.'. :.'. ".;.'. :.'.'. ;.'. :.'. 22

Warranties...................... 24

Emissions trranty ............................. 24

Generator .................................... 26

Specifications. .!:.. ............................ 28

Product Specifications........................................ 28

Common Service Parts ....................................... 28

Frangais Espa_ol

(Z}

OperatorSafety

EquipmentDescription

Readthis manual carefullyand become familiar

with yourgenerator. Knowitsapplications, its

limitationsand any hazardsinvolved.

Thegenerator is an engine-driven, revolving field, alternating

current (AC) generator. It was designedto supply electrical

power for operating compatible electrical lighting,

appliances,tools andmotor loads. Thegenerator's revolving

field is driven at about 3,600 rpm by asingle-cylinder

engine.

NOT/CE Exceedinggeneratorswattage/amperagecapacity

could damagegeneratorand/orelectrical devicesconnected

to it.

important Safety information

Themanufacturer cannot possibly anticipateevery possible

circumstance that might involve a hazard.Thewarnings in

this manual, and the tags and decals affixedto the unit are,

therefore, not all-inclusive, if you usea procedure,work

method or operatingtechnique that the manufacturer does

not specifically recommend, you must satisfy yourself that it

is safe for you andothers. You must also makesure that the

procedure, work method or operating technique that you

choose does not renderthe generator unsafe.

Safety Symbols and Meanings

ToxicFumes Kickback ElectricalShock

* DO NOTexceedthe generator's wattage/amperage capacity. See

Don't OverloadGeneratorin the Operationsection.

Everyeffort hasbeen madeto ensurethat the information in Fire Iosion Operator'sManual

this manualis both accurateandcurrent. However,the

manufacturer reservesthe right to change alter or otherwise .....

improve the generatorand this documentation at anytime .......... ..........

without prior notice.

The EmissionControl System for this generator is warranted ............ MovingRaff_ FlyingObjects HotSurface

for standardsset by the Environmental ProtectionAgency .....

and the California Air Resources Board. ......................_t, The symbol indicatesa potential personal

A signalword (DANGER,WARNING,or

usedwith the alert symbol to designatea

....... levelof hazardseriousness.A safety symbol may

.... usedto representthetype of hazard.Thesignal word

....._OTICE is usedto addresspracticesnot relatedto personal

injury.

,& BANGERindicatesa hazardwhich, if not avoided, will

result in deathor serious injury.

A WARNINGindicatesa hazardwhich, if not avoided,

could result in death or serious injury.

A, CAUTIONindicates a hazardwhich, if not avoided, could

result in minor or moderate injury.

NOT/CEaddresspractices not relatedto personal injury.

4 BRIGGSandSTRATTON.COIVl

Using a generator indoors CAN KiLL YOU iN MINUTES,

Generator exhaust contains carbon monoxide, This is

a poison you cannot see or smell,

V

NEVER use inside a home

or garage, EVEN iF doors

and windows are open,

[]

Only use OUTSIDE and

far away from windows,

doors, and vents,

,& WARNING Runningengine gives off carbon

monoxide, an odorless, colorless, poison gas.

_ Breathingcarbon monoxide could result in

death,

serious injury, headache,fatigue,dizziness,

vomiting, confusion, seizures,nauseaor fainting.

• Operatethis productONLYoutdoors.

• Installa batteryoperatedcarbonmonoxidealarmnearthe

bedrooms.

• Keepexhaustgas from entering a confined areathrough

windows, doors, ventilation intakes,or other openings.

• DO NOToperatethis product insideany building, carport,

porch, mobile equipment, marine applications, or enclosu[e

evenif windows and doors areopen.

,& WARNING Theengine exhaustfrom this p_od_ct

contains chemicals known to the State o_Gali_oihia_6 .........

causecancer, birth defects,or other reproducti_ _rm.

_ikWARNING Certain components in this product and

relatedaccessoriescontain chemicals known to the

of Californiato causecancer, birth defects

reproductive harm. Wash hands after handling.

A WARNING

• This generator does not meetU. S. CoastG_ # Regulation

33CFR-183and should not be usedon marine _pplications.

• Failureto usethe appropriate U.S. CoastGuardapproved

generator could result in deathor serious injury and/or property

damage.

,& WARNING Starter cord kickback(rapid retraction)will

pull hand and armtoward engine fasterthan you

can letgo which could causebroken bones,

fractures, bruises, or sprains resulting in

serious injury.

• Whenstartingengine,pullcordslowlyuntilresistanceisfelt

andthenpull rapidlytoavoidkickback.

• NEVERstartor stopenginewithelectricaldevicespluggedin

andturnedon.

,& WARNING Fuel and its vapors are extremely

flammable and explosive which could

cause burns, fire or explosion resulting

in death, serious injury and/or property

damage.

WHENADDING OR DRAiNiNG FUEL

• Turn generator engineOFFand letit cool at least2 minutes

before removing fuel cap. Loosen capslowly to relievepressure

in tank.

• Fillor drain fuel tank outdoors.

• DONOToverfill tank. Allow spacefor fuel expansion.

i! !uel spills, wait until it e_ape_atesbefore starting engine.

fuel awayfrom spai_ open flames, pilot lights, heat,and

ignition ....

_heckfuel lin#_ fittings frequently for cracks or

ieaks. Replacdii n_e_sary.

• DONOT ii_Nte or smoke.

WHEN

s_Fk, plug, muffler, fuel cap, andair cleanerare in

crank enginewith spark plug removed.

dENOPERATINGEQUIPMENT

NOToperatethis product inside any building, carport,

porch, mobile equipment, marine applications, or enclosure.

• DONOTtip engine or equipmentat anglewhich causesfuel to

spill.

• DONOTstop engineby moving choke control to "Choke"

position (1'*,1).

WHEN TRANSPORTING, MOVING OR REPAiRiNGEQUIPMENT

• Transport/move/repair with fuel tank EMPTYor with fuel shutoff

valveOFF.

• DONOTtip engine or equipmentat anglewhich causesfuel to

spill.

• Disconnectspark plug wire.

WHEN STORING FUEL OR EQUIPMENT WITH FUEL INTANK

• Store awayfrom furnaces, stoves,water heaters,clothes

dryers, or other appliancesthat havepilot light or other ignition

source becausethey could ignite fuel vapors.

A WARNING Generator voltage could cause electrical

_)dh| shock or burn resulting in death or serious

mjury.

• Useapprovedtransfer equipment to preventbackfeedby

isolating generator from electric utility workers.

• When usinggenerator for backup power, notify utility company.

• Useaground fault circuit interrupter (GFCI)in any damp or

highly conductive area,such as metal deckingor steel work.

• DO NOTtouch bare wires or receptacles.

• DO NOTuse generatorwith electrical cords which areworn,

frayed, bareor otherwise damaged.

• DO NOToperate generator in the rain or wet weather.

• DO NOThandle generatoror electricalcords while standing in

water, while barefoot,or while hands or feetare wet.

• DO NOTallow unqualified personsor children to operate or

servicegenerator.

_1_WARNING Exhaust heat/gases could ignite

_ ombustibles, structures or damage fuel

tank causing a fire, resulting in death,

- serious injury and/or property damage.

Contact with muffler area could cause burns resulting in

serious injury.

• DO NOTtouch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool beforetouching.

• Keepat least5 feet (1.5 m) of clearanceon all sidesof

generator including overhead.

• It is a violation of California Public Resource Code, S_

4442, to use or operate the engineon any

brush-covered, or grass-covered land unlessthe e_h_

system is equipped with a spark arrester

4442, maintained in effective working order.

federal jurisdictions may havesimilar laws.

Contactthe original equipment manufacturer, retailer, or deal!

to obtain a sparkarrester designed for the exhaust

installed on this engine.

• Replacement parts must bethe sameand installed

position asthe original parts. ....

...... __

AWARNING Unintentional sparking fire or

electric shock resulting iRdeath or

_.¢ serious injury.

WHENADJUSTINGORMAKINGREPAIRSTOYOURGENERATOR

• Disconnectthe spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

WHENTESTINGFORENGINESPARK

• Use approved spark plug tester.

• DO NOTcheckfor spark with spark plug removed.

A WARNING Starter and other rotating parts could

entangle hands, hair, clothing, or accessoriesresulting in serious injury.

• NEVERoperate generator without protective housing or covers.

• DO NOTwear looseclothing, jewelry or anything that could be

caught in the starter or other rotating parts.

• Tie up long hair and removejewelry.

A, CAUTION Excessively high operating speeds could

result in minor injury and/or generator damage.

Excessively low speeds impose a heavy load.

• DO NOTtamper with governor spring, links or other partsto

increase enginespeed. Generatorsupplies correct rated

frequency and voltage when running at governed speed.

• DO NOTmodify generator in any way.

NOTICE Exceeding generators wattage/amperage capacity

could damage generator and/or electrical devices connected

to it.

• DO NOTexceedthe generator's wattage/amperage capacity. See

Don't OverloadGeneratorin the Operationsection.

• Start generator and letengine stabilize beforeconnecting

electrical loads.

• Connectelectrical loads in OFFposition, thenturn ONfor

operation.

• Turn electricalloads OFFand disconnect from generatorbefore

stopping generator.

Improper t_i_ of generator couId damageit

;hortenits fife, .............

Usegenerate[_:_[_i:8#jniendeduses.

• If youhave_u_st:ioRdaboutintendeduse,askdealerorcontact

localse_i_ cen_#r.

....._pe_:gteg_grator onlyonlevelsurfaces.

. B_:N_Te_ose generatorto excessivemoisture,dust,dirt, or

;orr_ivevapors.

insertanyobjectsthroughcoofingslots.

devicesoverheat,turnthemoff anddisconnectthem

fromgenerator.

• Shutoffgeneratorif:

-electricaloutputislost;

-equipmentsparks,smokes,or emitsflames;

-unitvibratesexcessively.

6 BRIGGSandSTRATTON.COIVl

Assembly

Your generator requiressome assembly and isreadyfor use

after it hasbeen properly servicedwith the recommendedoil

and fuel.

If you haveany problemswith the assemblyof your generator,

pleasecallthe generatorhelplineat 1-800-743-4115. If calling

for assistance,pleasehavethe model, revision,and serial

numberfrom the identificationlabel available.SeeGenerator

Controlsand Featuresfor identification labellocation.

UnpackGenerator

1. Setthe carton on a rigid, fiat surface.

2. Removeeverything from carton exceptgenerator.

3. Opencarton completely by cutting eachcorner from

top to bottom.

4. Leavegeneratoron carton to install wheel kit.

Shipment Contents

The generator is suppliedwith:

3. insert retaining pin (B) through hole on axlestud.

4. Slide a wheel (C) over axlestud.

NOTICE Besure to install wheelwith raised hub inboard.

5. Attach wheelto axlestud with a washer (D), lock

washer (E) and nut (F). Tighten with a 18 mm socket

wrench and 18 mm wrench.

6. Placehub cap (G) into center of wheel and push until it

snaps into place.

7. Repeatsteps 2 through 6 to secure secondwheel.

8. Line up holes in support leg (H) with holes in generator

frame.

• Engineoil bottle

• Operator's manual

• Wheelkit

.......... 9. Attach SU_Q[t leg using 4 capscrews(,!) and 4 hexInstall Wheel Kit

nuts (Ki Tigfi_ with a 10 mm socket wrench and

NOTICE Wheelkit is not intendedfor over-the-road 8_e 13 m_ w[e_bh.

You will needthe following tools to install thes_ .............. to normal operating position (resting

components: ..............

• 13 mm and 18 mm wrench

• Socketwrench with 10 mm and 18 mm sockets

InstalJthewheelkitas follows:

1. Tip generator sothat engine side is down. ..................................................

2. Slide axlestud (A)through mounting .....

threadedend facing out.

Add Engine Oil

1. Placegeneratoron a fiat, levelsurface.

2. Cleanarea around oil fill and removeyellow oil fill cap.

3. Using oil funnel (optional), slowly pour contents of

provided oil bottle into oil fill opening.

NOTICE improper treatment of generator could damage it

and shorten its life.

• DO NOTattempt to crank or start the engine beforeit has been

properly servicedwith the recommended oil. This could result in

an enginefailure.

4. Replaceoil fill cap and fully tighten.

AddFuel

Fuel mustmeet these requirements:

• Clean,fresh, unleadedgasoline.

• A minimum of 87 octane/87AKI (91 RON).Forhigh

altitude use, seeHigh Altitude.

• Gasolinewith up to 10% ethanol (gasohol) or up to

15% MTBE(methyl tertiary butyl ether) is acceptable.

A WARNING Fueland its vapors areextremelyflammable

and explosivewhich could causeburns,

fire or explosionresulting in death,

serious injury and/orproperty damage.

WHENADDINGFUEL

* Turn generatorengineOFFand letit cool at least2 minutes

before removing fuel cap. Loosen capslowly to relievepressure

in tank.

,. Fill fuel tank outdoors.

* DONOToverfill tank. Allow spacefor fuel expansion.

* iffuel spills, wait until it evaporatesbefore starting engine.

* Keepfuel awayfrom sparks, open flames, pilot lights,heat,and

other ignition sources.

* Checkfuel lines,tank, cap and fittings frequently for cracks or

leaks.Replaceif necessary.

* DONOTlighta cigaretteor smoke.

1. Clean area around fuel fill cap, remove cap.

2. Slowly add unleaded fuel to fuel tank. Be careful not to

fill above the red fuel level indicator (A). This allows

adequate space for fuel expansion.

NOTICE Avoid generatordamage.

Failureto follow Operator's Manualfor fuel .........

recommendations voids warranty.

• DONOTuseunapprovedgasolinesuchasE85.

• DONOTmixoil in gasoline. ........

• DONOTmodifyengineto runonalternatefuels. ..............................

To protect the fuel system from gum formaiie_ _i :::ina fuel

stabilizerwhen adding fuel. SeeStorage.All fu_l:is not the

capand let anyspilled fuel evaporatebefore

engine.

same. if you experiencestarting or performanceproblems :::::_i_h Altitude

after usng fue sw tch to a dfferent fue prov der or chang_ .... At Itit ,4_o_v_r _ ,_,_,_P_t '1_24 m_Pr°' _ minim m

..... , . . . a uu_u _ ,_vvv _ t ,J _j a u

oranas In s eng ne s cer_Ted to operateon paso ..... t n AKi R N lin i t I T

• ..... 85oca e/85 (89 0 )paso e saccepabe, o

emis.s!on..con!rolsystem for this engine is EM ...... remainemissions compliant, high altitude adjustment is

MooTcat ons). ..... required.Operationwithout this adjustment will cause

.... .................. decreasedperformance, increasedfuel consumption, and

....... increasedemissions. Seean authorized dealerfor high

............ altitude adjustment information. Operationof the engine at

altitudes below 2,500 feet (762 meters) with the high altitude

kit is not recommended.

8 BRIGGSandSTRATTON.COM

SystemGround

Thegenerator hasa system ground that connects the

generatorframe components to the ground terminals on the

ACoutput receptacles.Thesystem ground is connectedto

the ACneutral wire (the neutral is bondedto the generator

frame).

Special Requirements

Theremay be Federalor StateOccupationalSafety and

Health Administration (OSHA)regulations, local codes, or

ordinances that applyto the intended useof the generator.

Pleaseconsult a qualified electrician, electrical inspector, or

the local agency havingjurisdiction:

+ In some areas,generators are requiredto be registered

with local utility companies.

+ If the generator is usedat a construction site, there

may be additional regulations which must be observed.

Connectingto a Buiiding'sElectricalSystem

Connectionsfor standby powerto a building's electrical

system must be made by a qualified electrician. The

connection must isolate the generator powerfrom utility

power or other alternativepower sources andmust comply

with all applicablelaws and electrical codes.

A WARNING Generatorvoltage could cause

)dill .shockor burn resulting in deathor serious

mjury.

+ Useapprovedtransferequipmentto

isolatinggeneratorfromelectricutility

usinggeneratorfor backuppower,notify:_i!itYcompany.

When

®

+ Useagroundfaultcircuitinterrupter(GFCI)in anydampor

highlyconductivearea,suchasmetaldeckingorsteelwork.

+ DONOTtouchbarewiresorreceptacles.

+ DONOTusegeneratorwithelectricalcordswhicha

frayed,bareor otherwisedamaged.

+ DONOToperategeneratorintherainor

+ DONOThandlegeneratoror electrical

water,whilebarefoot,or whilehandsorfeet_e wet.

e

ig in

DO NOTallow unqualified personsor children to operate or

servicegenerator.

GeneratorLocation

Clearancesand Air Movement

,i_ WARNING Exhaustheat/gasescould ignite

combustibles, structuresor damagefueltank

causing afire, resultingin death,serious injury

and/or property damage.

+ Keepatleast5 ft. (1.5m)clearanceonall sidesof generator

includingoverhead.

Placegeneratoroutdoors in an areathat will not accumulate

deadlyexhaust gas. DONOTplacegeneratorwhere exhaust

gas (A) could accumulate and enter inside or be drawn into

a potentially occupied building. Ensureexhaustgas is kept

awayfrom any windows, doors, ventilation intakes, or other

openingsthat canallow exhaustgasto collect in a confined

area.Prevailingwinds and air currents should betaken into

consideration when positioning generator.

Usinga generatorindoorsCANKILL YOU iN MINUTES,

Generatorexhaustcontai_;_carbon monoxide,This is

youcannot mell.

|

FeaturesandControls

Readthis Operator's Manual and safetyrulesbefore operating yourgenerator.

Comparethe illustrations with your generator,to familiarize yourself with the locations of various controls and

adjustments. Savethis manual for future reference.

A- Hour Meter -- Displays and records how _By :hour_ J _Spa[k A_[ester Muffler -- Exhaustmuffler lowers engine

your generator hasrun (up to 9,999.9) ........ is equippedwith a spark arrester screen.

B- RockerSwitch Circuit Breaker- The AC ................ -- Protects engine byfiltering dust and

30A locking receptacleis provided with a rocker ................: d_bris out of intake air.

sw tch c rcut breakerto protect the generatoraga nst Choke Lever Usedwhen starting a col n in

• .... .................. d e g e.

e ectr ca over cad. M- Recoil Starter -- Usedto start the engine manually.

C-lb_O/fe4d0tVoe_tuAC[3e0ecAtmcPaLO_;g N-Engine RockerSwitch- Setthis switch to ONor,

PPY P P_

_._,^. oar, ,,^,_^,. o,, ^m_ i,_ ..... before us ng reco starter Set sw tch to OFFor 0 to

.... ....... 5WILUII UH _HLJIH_

electrical, hghbng,appl,ance,tool and mg;_erleads.

P Fuel Valve Usedto turn fuel supply on andoff to

D- CircuitBreakers(AC)-- The 120 Voli G_20A duplex " . --

receptaclesare provided with "pushto reset"circuit engine.

breakersto protect the generatoragainstelectrical

overload.

E - 120 Volt AC, 20 Amp, Duplex Receptacle -- May be

usedto supply electrical powerfor the operation of

120 Volt AC,20 Amp, single phase,60 Hz electrical,

lighting, appliance,tool and motor loads.

F - Oil Drain Plug-- Drainengine oil here.

G - Oil Fill Cap-- Checkand add engineoil here.

H - Grounding Fastener -- Consultyour local agency having

jurisdiction for grounding requirements in your area.

R - FuelTank-- Capacityof five (5) U.S.gallons (18.9 I) for

5,000 and 5,500 Watt generator. Capacityof seven (7)

U.S.gallons (26.5 I) for 6000 Watt generator.

Items Not Shown:

Engineidentification-- Provides model, type and code of

engine. Pleasehavethese readilyavailableif calling for

assistance.

Identification Label-- Provides model and serial number of

generator. Pleasehavethese readilyavailableif calling for

assistance.

10 BRIGGSandSTRATTON.COIVl

Cord Sets and Receptacles

Use only high quality, well-insulated, grounded extension

cords with the generator's receptacles.Inspectextension

cords before eachuse.

Checkthe ratings of all extensioncords beforeyou use

them. Extensioncord sets usedshould be ratedfor AC loads

20 Amps or greater. Checkoperator's manuals of devicesto

be poweredfor the manufacturer's recommendations.

Keepextension cords asshort aspossible to minimize

voltage drop.

,& WARNING Damagedor overloadedelectrical cords

could overheat,arc, and burn resulting in death,

serious injury, and/or property damage.

* ONLYuse cords ratedfor your loads.

* Follow all safeties on electricalcords.

* Inspect cord sets before each use.

120/240 Volt AC, 30 Amp, LockingReceptacle

Use a NEMAL14-30 plug with this receptacle.Connecta

4-wire cord set ratedfor 250 Volt AC loadsat 30 Amps (or

greater). You can usethe same4-wire cord if you planto run

a 120 Volt load.

4-Wire CordSet

Y

(Hot)

/

NEiViAL14o30 7)-z

This receptaclepowers 120/240 Volt AC,6-0-_-Hz,single phase

loads requiring up to 6,000 watts of power (6:0 kW) at

25 Amps for 240 Volts or two independent120 Volt loads at

25 Amps each.The outlet is protected by a 2 pole rocker

switch circuit breaker.

120 Volt AC, 20 Amp, DuplexReceptacles

Theduplex receptaclesare protected against overload by

push-to-reset circuit breakers.

Useeachreceptacleto operate120 Volt AC, single-phase,

60 Hz electricalloads requiring up to 2,400 watts (2.4 kW) at

20 Amps of current. Usecord setsthat are ratedfor 125 Volt

ACloads at 20 Amps (or gre_er).

NOTICE Receptacles may be marked with rating value

greater than generator output capacity.

• NEVERattempt to power adevice requiring more amperagethan

generator or receptaclecan supply.

• DONOToverloadthe generator. SeeDon't OverloadGenerator.

11

Operation

Startingthe Engine

Disconnect all electrical loads from the generator. Usethe

following start instructions:

1. Make sure unit is on a levelsurface.

NOTICE Failureto start and operatethe unit on a level

surfacewill causethe unit not to start or shut down during

operation.

2. Turnthe fuel valve(A) to the "On" position.

3. Push choke leverto "Choke" position (l_,l).

4. Push engine rocker switch (B)to ONor I _Osi_ian.

5. Grasp recoil handleand pull slowly until siigh

resistanceis felt. Then pull rapidlyone

start engine.

• If engine starts, proceedto

• If engine fails to start, proceedto _ap 6.

A WARNING Starter cord kickback(rapid retraction)will

pull hand and armtoward enginefasterthan you

,_ can letgo which could cause brokenbones,

fractures, bruises, or sprains resulting in

serious injury.

• Whenstartingengine,pullcordslowlyuntilresistanceisfelt

andthenpullrapidlytoavoidkickback.

• NEVERstartor stopenginewithelectricaldevicespluggedin

andturnedon.

6. Move choke leverto "Half" choke position, and pull

recoil handletwice.

• Ifengine fails to start, repeatsteps 5 thru 7.

7. Slowly move choke leverto "Run" position (l+l). If

engine falters, move choke leverto "Half" choke

position until engine runs smoothly, andthen to "Run"

position (I_I).

NOTICE If engine floods, placechokelever in "Run"

position (1+1)and crank until engine starts.

NOTICE If engine starts after 3 pulls but fails to run, or if

unit shuts down during operation, makesure unit is on a

levelsurfaceand check for proper oil level in crankcase.This

unit may be equipped with a low oil protection device. If so,

oil must be at proper levelfor engine to start.

A WARNING Exhaustheat/gases could ignite

combustibles, structuresor damagefuel

tank causinga fire, resulting in death,

serious injury and/or property damage.

Contact with muffler area could cause burns resulting in

serious injury.

• DONOTtouchhotpartsandAVOIDhotexhaustgases.

........iow equipmentto coolb_foi__ouching.

atleast5 feet onall sidesof

includin

iia PublicResourceCode,Section

engineonanyforest-covered,

landunlesstheexhaust

,edwithasparkarrester,asdefinedinSection

in effectiveworkingorder.Otherstatesor

mayhavesimilarlaws.

theoriginalequipmentmanufacturer,retailer,or dealer

asparkarresterdesignedfor theexhaustsystem

installed onthisengine.

Replacementpartsmustbethesameandinstalledinthesame

positionastheoriginalparts.

12 BRIGGSandSTRATTON.COIVl

Connecting Electrical Loads

1. Let engine stabilizeand warm up for a few minutes

after starting.

2. Ensurecircuit breakeron control panel is in "On"

position.

3. Plug in andturn on the desired 120 and/or 240 Volt

AC,single phase,60 Hz electrical loads.

NOTICE When plugging into the 120 Volt receptacles,plug

items to be powered in sequenceasshown below.

o

NOTICE

• DONOTconnect24OVoltloadstothe120Volt ....

receptacles.

• DONOTconnect 3-phaseloads to the generator.

• DONOTconnect 50 Hzloads to the generator:: ..........

DONOTOVERLOADTHEGENERATOR.SeeDQnt ....

OverloadGenerator.

NOTICE Exceedinggeneratorswattage/amperagecapacity

could damagegeneratorand/orelectrical devicesconnectc

to it.

• DONOTexceedthegenerator'swattage/amperage

Don'tOverloadGeneratorintheOperationsection.

• Startgeneratorandletenginestabilizebefore

electricalloads.

• Connectelectricalloadsin OFFposition,

operation. ....

• TurnelectricalloadsOFFanddisconnectfromgeneratorbefore

stoppinggenerator.

Stopping the Engine

1. Turn OFFand unplug aiI electrical loads from generator

panel receptacles.NEVERstart or stop enginewith

electrical devicesplugged in and turned ON.

2. Let engine run at no-load for several minutes to

stabilize internaltemperatures of engine and generator.

3. Push engine rocker switch to OFFor 0 position.

A WARNING Fueland its vapors areextremelyflammable

and explosivewhich could causeburns,

fire or explosionresulting in death,

serious injury and/orproperty damage.

* DONOTstopenginebymovingchokecontrolto"Choke"

position(IXl).

4. Move fuel valve to "Off" position.

WarmWeatherOperation

This generatorengine is equippedwith WeatherGuard,an

innovativefeature to preventcarburetor icing in cold weather

conditions. WeatherGuardhas beenengineeredto operatein

aii weather conditions. However,product performancecan be

increasedwhen operatingt)e generator solely in warm

weather by removing the _eat_[Guard shield (A).

/

Removethe two nuts (B) and loosenthe fastener(C) as

shown. Store shield andfasteners for future coldweather

operation.

13

Don't OverloadGenerator

Capacity

You must make sureyour generator cansupply enough

rated (running) and surge (starting) watts for the items you

will power at the same time. Followthese simple steps:

1. Selectthe itemsyou will power at the same time.

2. Total the rated(running) watts of these items. This is

the amount of power your generator must produce to

keepyour items running. Seethe table on the right.

3. Estimatehow many surge (starting) watts you will need.

Surge wattageis the short burst of power neededto

start electric motor-driven tools or appliancessuch asa

circular saw or refrigerator. Becausenot all motors start

atthe sametime, total surgewatts can be estimatedby

adding only the item(s) with the highest additionalsurge

watts to the total ratedwatts from step 2.

Example:

Tool or Appliance

WaterWell Pump

Refrigerator

FurnaceFan

Television

Light (75 Watts)

Running (Rated)

Watts

1200

700

8O0

5O0

75

3275 Total

Running Watts

Total Rated (Running) Watts

HighestAdditional Surge Watts

Total GeneratorOutput Required

Additional Starting

(Surge) Watts

21O0

2200

2350

2350 H:ighesi

Sta_i_g _a_

= 32_5

235

= 5625

Power Management

To prolong the lifeof your generatorand

is importantto take carewhen adding eleG$fiea! y6_r

generator. Thereshould be nothing cona_cted&Q$5_........

generator outlets before starting itsengine:: heCorrectand

safe way to managegeneratorpower isto s_uentially add

loads asfollows:

1. With nothing connectedto the generator,start the

engine asdescribed in this manual.

2. Plug in andturn on the first load, preferablythe largest

load you have.

3. Permit the generatoroutput to stabilize (engine runs

smoothly and attacheddeviceoperates properly).

4. Plug in andturn on the next load.

5. Again, permit the generatorto stabilize.

6. Repeatsteps 4 and 5 for eachadditional load.

WattageReference Guide

Running*

Tool or Appliance

Essentials

Light Bulb - 75 watt

FurnaceFanBlower- 1/2 HP

Sump Pump- 1/3 HP

Refrigerator/Freezer

Water Well Pump - 1/2 HP

Heating/Cooling

Window AC- 10,000 BTU

Humidifier- 13 Gal

CentralAC- 24,000 BTU

Kitchen

Microwave Oven- 1000 Watt

CoffeeMaker

Electric Stove- 8" Elemen_ :.....

Room ..... ......

BvD/CD ........

VCR .....

Stereo

0e 0__ele_iSion- 27 in

w/17 in

(Rated)

Watts

75

800

700

1000

1200

175

3800

1000

21O0

850

100

450

500

800

Additional

Starting

(Surge)

Watts

E

2350

1300

2200

2100

3600

11400

E

a her

Security System 500 --

AM/FM Clock Radio 100 --

GarageDoor Opener- 1/2 HP 875 2350

ElectricWater Heater 4700 11700

DIY/Jab Site

Quartz HalogenWork Light 1000 =

Airless Sprayer- 1/3 HP 600 1200

Reciprocating Saw 960 --

Electric Drill- 1/2 HP, 5.4 Amps 600 900

Circular Saw - 7-1/4 in 1400 2300

Miter Saw- 10 in 1800 1800

Table Planer- 6 in 1800 1800

Table Saw/RadialArm Saw- 10 in 2000 2000

Air Compressor - 1 HP 1600 4500

NEVERadd more loadsthan the generatorcapacity.Take

special careto consider surge loads in generator capacity,as

described above.

* Wattageslisted are approximate only. Checktool or

appliancefor actual wattage.

14 BRIGGSandSTRATTON.COIVl

Maintenance

MaintenanceSchedule

Follow the hourly or calendarintervals,whichever occurs

first. More frequent serviceis required when operating in

adverseconditions noted below.

• Changeengine oil

Cleandebris

Checkengineoil level

• Service engineair cleaner1

Changeengine oiP

Servicefuel valve

Service spark plug

Inspect muffler and spark arrester

Cleancooling system1

• Checkvalve clearance

1 Service more often under dirty or dusty conditions.

General Recommendations

Regular maintenancewill improve the performance ant

extendthe life of the generator. Seeany authorized

service.

Thegenerator's warranty doesnot coveEi_m '

been subjectedto operator abuseor negiigen_ Te receive

full valuefrom the warranty, the operator _st maintainthe

generator asinstructed in this manual.

Someadjustments will needto be made periodically to

properly maintain your generator.

All serviceand adjustments should be made at least once

eachseason.Follow the requirementsin the Maintenance

Schedulechart above.

NOTICE Oncea year you should cleanor replacethe spark

plug and replacethe air filter. New spark plugs and cleanair

filter assure proper fuel-air mixture and help your engine run

better and last longer.

EmissionsControl

Maintenance, replacement, or repair of the emissions

controldevices and systems may be performed byany

non-road engine repair establishment or individual.

However,to obtain "no charge" emissions control service,

the work must be performed by a factory authorized dealer.

Seethe Emissions Warranty.

GeneratorMaintenance

Generatormaintenanceconsists of keepingthe unit clean

and dry. Operateand store the unit in a clean dry

environment where it will not be exposedto excessivedust,

dirt, moisture, or any corrosive vapors. Coolingair slots in

the generator must not become cloggedwith snow, leaves,

or any other foreign material.

NOTICE DONOTusewater or other liquids to clean

generator. Liquids canenter engine fuel system, causing

poor performance and/or failure to occur, in addition, if

liquid enters generator through cooling air slots, some of the

liquid will be retainedin voids and cracks of the rotor and

stator winding insulation. Liquid and dirt buildup on the

generator internalwindings will eventuallydecreasethe

insu ation resistanceof the_ _indings.

and underneaththe

fil or fuel leaks.Cleanaccumulated

from outside the generator. Keepthe

other engine controls clean. Keepthe

the muffler free from any

Inspect cooling air slots and openings

_.Theseopenings must be kept cleanand

jine parts should be kept cleanto reducethe risk of

_rheatingand ignition of accumulateddebris:

• Use a damp cloth to wipe exterior surfaces clean.

NOTICE improper treatment of generator could damage it

and shorten its life.

• DO NOTexposegeneratorto excessivemoisture, dust, dirt, or

corrosive vapors.

• DONOTinsert any objects through cooling slots.

• Use a soft bristle brush to loosen cakedon dirt or oil.

• Use a vacuum cleanerto pick up loose dirt and debris.

15

FuelValve Maintenance

Thefuel valve is equipped with a fuel sediment cup, screen,

and o-ring that needto be cleaned.

1. Move fuel valve to "Off" position•

2. Removesediment cup (A) from fuel valve. Remove

o-ring (B) and screen (C)from fuel valve.

3. Wash sediment cup, o-ring, and screen ina

nonflammablesolvent. Drythem thoroughly.

4. Place screen and o-ring intofuelvalve,installsediment

cup and tighten securely.

5. Movefuelvalveto "On"position,and check for leaks.

Replacefuel valve if there is anyleakage.

EngineMaintenance

,& WARNING Unintentionalsparking could cause

'_.l|ll electric shock resulting in death

£W serious injury......

HENADJUSTI,GoRMAKI,GREPAIRSTo

W

--Disconnectthesparkplugwirefromthe

thewirewhereit cannotcontactsparkplug•

WHENTESTINGFORENGINESPARK

* Useapprovedsparkplugtester•

* DONOTcheckfor sparkwithsparkplugremoved•

Oil

Oil Recommendations

We recommendthe useof Briggs &

Certified oils for best performance•Otherhigh-quality

detergent oils are acceptableif classified for serviceSF, SG,

SH, SJ or higher• DONOTuse specialadditives•

Outdoor temperatures determinethe proper oil viscosity for

the engine•Usethe chart to selectthe best viscosity for the

outdoor temperature rangeexpected•

oF oC

86 -_ _ _ 30

68 _' _ _ 20

o

50 _ 10

32 __ _n -- 0

14 __ A-10

-4 I--J_L---- -20

-22 _ -30

* Below40°F(4°C)theuseofSAE30 will resultin hardstarting.

** Above 80°F (27°C) the useof 10W30 may cause increasedoil

consumption• Checkoil level more frequently.

O OTICE Synthetic oil meeting iLSACGF-2,APi

certification mark and API servicesymbol with

"SJ/CF ENERGYCONSERVING"or higher, is an

_ cceptableoil at all temperatures• Useof synthetic

oil does not alter required oil change intervals•

CheckingOil Level

should be

hours ofope

Make sure

2. Clean

3. Veri

each useor at least

oil levelmaintained•

on a levelsurface•

oil fill and remove oil fill cap.

point of overflowing at oil fill

tighten oil fill cap.

ine Oil

• Makesure generatoris on a levelsurface•

Checkoil levelas describedin Checking OilLevel

3. If needed,slowly pour oil into oil fill opening to the

point of overflowing at oil fill.

4. Replaceand tighten oil fill cap.

18 BRIGGSandSTRATTON.COIVl

ChangingEngineOil

if you are usingyour generator under extremely dirty or

dusty conditions, or in extremely hot weather, changethe oil

more often.

A CAUTION Avoid prolonged or repeated skin contact

with used motor oil.

• Usedmotor oil has beenshown to cause skin cancer in certain

laboratory animals.

• Thoroughly wash exposed areaswith soap and water.

KEEPOUTOFREACHOFCHILDREN.DON'T

POLLUTE.CONSERVERESOURCES.RETURN

USEDOIL TOCOLLECTIONCENTERS.

To service the air cleaner, follow thesesteps:

1. Loosen screws (D) and remove air cleanercover(E).

Changethe oil while the engineis still warm from

running,as follows:

1. Make sure unit is on a levelsurface.

.

3.

Disconnectthe spark plug wire from the spark plug and

placethe wire where it cannot contact spark plug.

Cleanarea around oil drain plug (A). Theoil drain plug

is locatedat baseof engine,opposite carburetor.

4. Removeoil drain plug and drain oil completely

suitable container.

5. Reinstall oil drain plug andtighten securely.

fill cap.

6. Slowly pour oil (about 28 oz.)

the point of overflowing (C) at oil DONOT

overfill.

7. Reinstall oil fill cap. Fingertighten cap securely.

8. Wipe up any spilled oil.

tO

Service Air Cleaner

Your enginewill not run properly and may be damaged if

you run it with a dirty air cleaner.Cleanor replacemore

often if operating under dusty or dirty conditions.

2. Carefully removecartridge (F) from base(G).

3. Install clean(or new)air cleanerassembly inside cover.

Disposeof old filter properly.

4. Assembleair cleanerco_eronto baseand tighten

P ug

gingthe helpyourengineto starteasier

run .....

1. Clean_rea aound spark plug.

a. and inspect spark plug.

gapwith wire feeler gauge and reset

plug gap to recommended gap if necessary(see

secifications).

4. Replacespark plug if electrodesarepitted, burned or

porcelain is cracked. Usethe recommended

replacementspark plug. SeeSpecifications.

5. Install spark plug and tighten firmly.

17

inspectMuffler and SparkArrester

Inspect the muffler for cracks, corrosion, or other damage.

Removethe spark arrester, if equipped,and inspectfor

damageor carbon blockage, if replacementparts are

required, make sureto useonly original equipment

replacementparts.

_1_WARNING Exhaust heat/gases could ignite

combustibles, structures or damage fuel

tank causing a fire, resulting in death,

serious injury and/or property damage.

Contact with muffler area could cause burns resulting in

serious injury.

• DO NOTtouch hot parts and AVOID hot exhaust gases.

• Allow equipment to cool beforetouching.

• Keepat least5 feet (1.5 m) of clearanceon all sidesof

generator including overhead.

• It is a violation of California Public Resource Code, Section

4442, to use or operate the engineon anyforest-covered,

brush-covered, or grass-covered land unlessthe exhaust

system is equipped with a spark arrester, as defined in Section

4442, maintained in effective working order. Other statesor

federal jurisdictions may havesimilar laws.

Contactthe original equipment manufacturer, retailer, or dealer

Clean Cooling System

Overtime debris may accumulatein cylinder cooling fins and

cannot be observedwithout partial engine disassembly. For

this reason,we recommendyou havea Briggs & Stratton

authorized dealercleanthe cooling system (D) per

recommendedintervals (seeMaintenanceSchedulein the

Maintenancesection). Equallyimportant is to keeptop of

engine freefrom debris. Also see Cleaning.

• Replacementpartsmustbethesameandinstalledinthe

positionastheoriginalparts.

Clean and inspectthe sparkarresteras fellows:

1. To remove muffler heatshield (A) from

removefour screws that connect gu_

bracket.

CheckValve Clearance

liar valve clearance

adjustment will improve

to obtaina sparkarresterdesignedfor theexhaustsystem

installedonthis engine, and extend _n_iBelife. This procedure cannot

_newithout _a[ti_! engine disassemblyand the useof

iiaitools, we recommendthat you have

authorized Se_iGe _ealer check and adjust valve

clearanceat [_co_mended intervals (seeMaintenance

S_hedulei_ _ Maintenancesection).

djust ent

....: T_ea_uretor on this engine is low emission. It is equipped

Wh a non-adjustable idle mixture valve.Top speedhas been

.........at the factory, if adjustment is required,seea Briggs &

Stratton authorized dealer.

,_ CAUTION Excessively high operating speeds could

result in minor injury and/or generator damage.

Excessively low speeds impose a heavy load.

• DO NOTtamper with governor spring, links or other partsto

increase enginespeed. Generatorsupplies correct rated

frequency and voltage when running at governed speed.

• DO NOTmodify generator in any way.

.

3.

Removefour screwsthat attachsparkarresterscreen(C).

Inspect screenand obtain a replacementif torn,

perforated or otherwise damaged. DONOTusea

defective screen.If screen is not damaged,clean it with

commercial solvent.

4. Reattachscreen and muffler guard.

18 BRIGGSandSTRATTON.C01Vl

Storage

Thegenerator should be started at least once every seven

days and allowed to run at least 30 minutes, if this cannot be

done and you must store the unit for morethan 30 days,use

the following guidelinesto prepare it for storage.

GeneratorStorage

• Cleanthe generator as outlined in Cleaningin the

Maintenancesection.

• Checkthat cooling air slots and openingson generator

are open and unobstructed.

LongTerm Storage Instructions

Fuelcan becomestale when stored over 30 days.Stalefuel

causesacid and gum deposits to form in the fuel system or

on essentialcarburetor parts. To keepfuel fresh, use Briggs

& Stratton FRESHSTART®fuel stabilizer, availableasa

liquid additive or a drip concentrate cartridge.

Thereis no needto drain gasolinefrom the engine if a fuel

stabilizer is added according to instructions. Runthe engine

for 2 minutesto circulate the stabilizerthroughout the fuel

system. The engine andfuel canthen be stored up to

24 months.

ChangeOil

While engine is still warm, drain oil from crankcase.Refill

with recommendedgrade.See ChangingEngine Oilin Engine

Maintenance.

Other Storage Tips

1. DONOTstore fuel from one seasonto another unless it

has beentreated as described in Long TermStorage

Instructions.

2. Replacefuel can if it starts to rust. Contaminatedfuel

will cause engine problems.

3. if possible,store unit indoors and cover it to give

protection from dust and dirt.

4. Cover unit with a suitable protective cover that does not

retain moisture.

,i_ WARNING Storagecovers could causea fire

resulting in death, serious injury and/or property

damage.

• DONOTplacea storagecoverovera hotgenerator.

• Letequipmentcoolfor a sufficienttime beforeplacingthe

coverontheequipment. .....

_ _tore

....... generatoria e!e_aidry area.

If gasoline in the engine hasnot beentreated with a fuel

stabilizer, it must be drained into an approvedcontainer. Ru ...........

the engine until it stops from lack of fuel. The useof ............

stabilizer in the storage container is

maintain freshness.... ....

A WARNING Fueland its vapors are

_,_ , , andexplosivewhich coul8 Caus_bSrns,

J[d_ _ fire or explosionresulting in death,

m.,m, _r "_: seriousinjury and/orproperty damage.

WHENSTORINGFUELOREQUIPMENTWITHFUELIN

Storeawayfromfurnaces,stoves,waterheaters,clothes_iye_

or otherappliancesthathavepilotlightor otherignitio__GU_:::

becausetheycouldignitefuelvapors.

WHENDRAININGFUEL ....

* TurngeneratorengineOFFandJetit _olat:e_i _ _ihutes

beforeremovingfuelcap.Loosencapslowly_Qrelievepressure

intank.

* Drain fuel tank outdoors.

* Keepfuel awayfrom sparks, open flames, pilot lights,heat,and

other ignition sources.

* Checkfuel lines,tank, cap and fittings frequently for cracks or

leaks.Replaceif necessary.

. DO NOTlightacigarette or smoke.

19

20 BRIGGSandSTRATTON.COM

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