Kozyheat Carlton 46 Owner's manual

HUSSONG MANUFACTURING CO., INC.

INSTALLATION AND

OPERATION MANUAL

ͷ Do not store or use gasoline or other

ammable vapors and liquids in the vicinity

of this or any other appliance.

ͷ WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do

not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier from

a neighbor’s phone. Follow the gas

supplier’s instructions.

• If you cannot reach your gas supplier,

call the re department.

ͷ Installation and service must be performed

by a qualied installer, service agency or

the gas supplier.

WARNING:

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly

could result in serious injury, death, or

property damage.

This appliance may be installed in

an aftermarket, permanently located,

manufactured home (USA only) or mobile

home, where not prohibited by local codes.

This appliance is only for use with the type

of gas indicated on the rating plate. This

appliance is not convertible for use with other

gases, unless a certied kit is used.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

English and French installation manuals are available through your

local dealer. Visit our website www.kozyheat.com.

Les manuels d’installation en français et en anglais sont disponibles

chez votre détaillant local. Visitez

www.kozyheat.com

.

DANGER

HOT GLASS WILL

CAUSE BURNS

DO NOT TOUCH GLASS

UNTIL COOLED

NEVER ALLOW CHILDREN

TO TOUCH GLASS

A barrier designed to reduce the risk of burns

from the hot viewing glass is provided with this

appliance and shall be installed for the protection

of children and other at-risk individuals.

CARLTON 46

Model #CAR-46

Direct Vent Gas Fireplace

Hussong Mfg. Co., Inc.

CAR-46 Report No: 19-536

Rev. 10, February 2020

Starting Serial Number: 20 454200 09

#CAR-46 R.10 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

3

Read this manual before installation or operating this appliance.

Please retain this owner’s manual for future reference.

CON GRAT ULAT ION S!

We welcome you as a new own of a Kozy Heat gas feplace. Kozy Heat products e designed

with supi components and matials, and assembled by ained crasmen who take pride in the

wk. To ense you eceive a quality product, the bn and valve assembly e 100 pcent test-

fed, and the complete feplace is thoughly inspected befe packaging. O commitment to quality

and custom satisfaction has emained the same f ov 40 yes. We o a complete line of gas

and wood feplaces, along with stylish accessies to complement any dec. Adding a feplace is

one of the best ways to increase the value of yo home, and we e proud to o a netwk of deals

throughout the couny to help make yo expience evything you imagine. We pride oselves

in being dedicated not only to functionality and eliability, but also custom safety. We o o

continual suppt and guidance to help you achieve the maximum benet and enjoyment om yo

Kozy Heat gas feplace.

Jim Hussong

President

Dudley Hussong

Board Chairman

Homeowner Reference Information

We recommend you record the following information:

Model Name: ____________________________________________

Serial Number: ___________________________________________

Dealership Purchased from: ________________________________

Date purchased/installed: __________________________________

Location of replace: ______________________________________

Dealer phone: ___________________________________________

Notes: ______________________________________________________________________________________________________________

____________________________________________________________________________________________________________________

#CAR-46 R.10 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces TABLE OF CONTENTS 5

TABLE OF CONTENTS

TABLE OF CONTENTS .....................................................................5

1.0 INTRODUCTION ......................................................................7

1.1 Appliance Certication ............................................................................. 7

1.2 California Proposition 65 Warning ........................................................ 7

1.3 Requirements for the Commonwealth of Massachusetts ............ 7

2.0 SPECIFICATIONS .....................................................................8

2.1 Heating Specications .............................................................................. 8

2.2 Electrical Specications ............................................................................ 8

2.3 Appliance Dimensions .............................................................................. 9

2.4 Barrier Dimensions ..................................................................................... 10

3.0 FRAMING .................................................................................11

3.1 Appliance Placement Considerations ................................................. 11

3.2 Stand-o Assembly and Installation .................................................... 11

3.3 Nailing Flange Assembly and Installation .......................................... 12

3.4 Clearances to Combustibles ................................................................... 13

3.5 Rough Framing ............................................................................................ 14

3.6 Vent Termination Rough Framing .........................................................15

3.7 Outdoor Covered Fireplace Installation .............................................. 16

4.0 FACING AND FINISHING .........................................................18

4.1 Facing and Finishing Requirements .................................................... 18

4.2 Optional Finishing Trim Kit (FTK): #C46-FTK ...................................... 21

4.3 Safety Barrier Installation ......................................................................... 22

5.0 GAS LINE CONNECTION .........................................................24

5.1 Gas Conversion (sold separately) .......................................................... 24

5.2 Gas Line Installation ................................................................................... 24

6.0 TERMINATION LOCATIONS .................................................... 25

6.1 Vertical Vent Termination ......................................................................... 25

6.2 Minimum Vent Termination Clearances .............................................. 26

7.0 VENTING ..................................................................................27

7.1 Approved Vent Systems ............................................................................ 27

7.2 Venting Requirements .............................................................................. 27

7.3 Use of Elbows ............................................................................................... 27

7.4 Vent Restriction .......................................................................................... 27

7.5 Rigid Pipe Vent Installation...................................................................... 28

7.6 #800-1 Series Direct Vent Termination Kit(s) Installation .............. 31

7.7 Vent Heat Shield Assembly Installation .............................................. 33

8.0 FIREPLACE SETUP ................................................................... 34

8.1 Glass Frame Assembly ............................................................................... 34

8.2 Light Kit .......................................................................................................... 34

8.3 Bottom Frame Removal and Installation ............................................ 34

8.4 #C46-50B Log Set Installation ................................................................ 35

8.5 Control Board Removal and Installation ............................................. 36

9.0 ELECTRICAL INFORMATION ..................................................37

9.1 Electrical Specications ............................................................................ 37

9.2 Wiring Requirements ................................................................................. 37

10.0 OPERATING INSTRUCTIONS ................................................ 38

10.1 Setup Proame 2 IFC Module .............................................................. 39

10.2 Initialize the Control System................................................................. 39

10.3 Reset the System for Manual Operation .......................................... 39

10.4 Automatic Safety Restart ....................................................................... 39

10.5 Backup Battery Operation .................................................................... 39

10.6 Control System 7 Day Timeout ............................................................ 39

10.7 IFC Module Ignition Sequence ............................................................ 40

10.8 Additional Diagnostic Information .................................................... 40

10.9 Remote Control Operation .................................................................. 41

11.0 ADJUSTMENT ........................................................................44

11.1 Pressure Testing ........................................................................................ 44

11.2 Burner Flame Adjustments ................................................................... 45

12.0 TROUBLESHOOTING.............................................................47

13.0 MAINTENANCE......................................................................49

13.1 Firebox .......................................................................................................... 49

13.2 Fan ................................................................................................................. 49

13.3 Vent System ................................................................................................ 49

13.4 Glass Assembly .......................................................................................... 49

13.5 Burner and Pilot System ........................................................................ 50

14.0 REPLACEMENT PARTS LIST..................................................51

LIMITED LIFETIME WARRANTY ....................................................52

#CAR-46 R.10 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces INTRODUCTION 7

1.0 INTRODUCTION

1.1 Appliance Certication

Laboratory: PFS in Cottage Grove, Wisconsin

Standards:

ANSI Z21.88-2017/CSA 2.33-2017, Vented Gas Fireplace Heaters

CSA 2.17 2017, Gas-Fired Appliances for Use at High Altitudes

This installation must conform with local codes, or in the absence of

local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or

the Natural Gas and Propane Installation Code, CSA B149.1.

1.2 California Proposition 65 Warning

WARNING: This product can expose you to chemicals including

Carbon Monoxide, that is an externally vented by-product of fuel

combustion, which is [are] known to the State of California to

cause cancer, birth defects or other reproductive harm. For more

information, visit www.P65Warnings.ca.gov.

1.3 Requirements for the

Commonwealth of Massachusetts

The following requirements reference various Massachusetts and

national codes not contained in this manual.

For all sidewall horizontally vented gas fueled equipment installed

in every dwelling, building or structure used in whole or in part for

residential purposes, including those owned or operated by the

Commonwealth and where the side wall exhaust vent termination

is less than (7) feet above nished grade in the area of the venting,

including but not limited to decks and porches, the following

requirements shall be satised:

1.3.1 Installation of Carbon Monoxide Detectors

At time of installation of side wall horizontally vented gas fueled

equipment, the installing plumber or gas-tter shall observe that

a hard wired carbon monoxide detector with an alarm and battery

back-up is installed on the oor level where the gas equipment is

to be installed. In addition, the installing plumber or gas-tter shall

observe that a battery operated or hard wired carbon monoxide

detector is installed on each additional level of the dwelling, building

or structure served by the side wall horizontal vented gas fueled

equipment. It shall be the responsibility of the property owner

to secure the services of qualied licensed professionals for the

installation of hard wired carbon monoxide detectors.

In the event that the side wall horizontally vented gas fueled

equipment is installed in a crawl space or attic, the hard wired carbon

monoxide detector with alarm and battery back-up may be installed

on the next adjacent oor level. In the event that the requirements

of this subdivision can not be met at the time of completion of

installation, the owner shall have a period of thirty (30) days to

comply with the above requirements; provided, however, that during

said thirty (30) day period, a battery operated carbon monoxide

detector with an alarm shall be installed.

1.3.2 Approved Carbon Monoxide Detectors

Each carbon monoxide detector as required in accordance with the

above provisions shall comply with NFPA 720 and be ANSI/UL 2034

listed and IAS certied.

1.3.3 Signage

A metal or plastic identication plate shall be permanently mounted

to the exterior of the building at a minimum of eight (8) feet

above grade directly in line with the exhaust vent terminal for the

horizontally vented gas fueled heating appliance or equipment. The

sign shall read, in print no less the one-half inch (½) in size, “GAS VENT

DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.

1.3.4 Inspection

The state or local gas inspector of the side wall horizontally vented

gas fueled equipment shall not approve the installation unless, upon

inspection, the inspector observes carbon monoxide detectors and

signage installed in accordance with the provisions of 248 CMR 5.08

(2) (a) 1 through 4.

1.3.5 Exemptions

The following equipment is exempt from 248 CMR 5.08 (2) (a) 1

through 4: The equipment listed in Chapter 10 entitled “Equipment

Not Required To Be Vented” in the most current edition of NFPA 54 as

adopted by the Board; and Product Approved side wall horizontally

vented gas fueled equipment installed in a room or structure separate

from the dwelling, building or structure used in whole or in part for

residential purposes.

1.3.6 Manufacturer Requirements

1.3.6.1 Gas Equipment Venting System Provided

When the manufacturer of Product Approved side wall horizontally

vented gas equipment provides a venting system design or venting

system components with the equipment, the instructions provided

by the manufacturer for installation of the equipment and the

venting system shall include:

• Detailed instructions for the installation of the venting system

design or the venting system components; and

• A complete parts list for the venting system design or venting

system.

1.3.7 Gas Equipment Venting

System NOT Provided

When the manufacturer of Product Approved side wall horizontally

vented gas equipment does not provide the parts for venting the

ue gases, but identies “special venting systems”, the following

requirements shall be satised by the manufacturer:

• The referenced “special venting systems” instructions shall

be included with the appliance or equipment installation

instructions and;

• The “special venting systems” shall be Product Approved by the

Board, and the instructions for that system shall include a parts

list and detailed installation instructions.

A copy of all installation instructions for all Product Approved

side wall horizontally vented gas fueled equipment, all venting

instructions, all parts lists for venting instructions, and/or all venting

design instructions shall remain with the appliance or equipment at

the completion of the installation.

8 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-46 R.10 February 2020

2.0 SPECIFICATIONS

2.1 Heating Specications

Natural Gas Propane

Maximum

Input Rating

45,000 Btu/h

(13.19 kW)

45,000 Btu/h

(13.19 kW)

Minimum

Input Rating

17,000 Btu/h

(4.9 kW)

15,000 Btu/h

(4.4 kW)

Manifold Pressure

(High)

3.8” WC

(0.95 kPa)

11” WC

(2.74 kPa)

Manifold Pressure

(Low)

1.1” WC

(0.27 kPa)

2.9” WC

(0.72 kPa)

Orice Size (DMS) FRONT: #41

BACK: #48

FRONT: #52

BACK: #56

2.1.1 Altitude Adjustment

This appliance may be installed at higher altitudes. Please refer to

National Fuel Gas Code ANSI Z223.1/NFPA 54, CSA-B149.1 Natural

Gas and Propane Installation Code, local authorities, or codes having

jurisdiction in you area regarding derate guidelines.

2.1.1.1 US Installations

Refer to the American Gas Association guidelines for the gas designed

appliances derating method. For elevations above 2,000 ft (610 m),

input ratings are to be reduced by 4% for each 1,000 ft (305 m) above

sea level.

2.1.1.2 Canadian Installations

When the appliance is installed at elevations above 4,500 ft (1,372 m),

the certied high altitude rating shall be reduced at the rate of 4% for

each additional 1,000 ft (305 m).

2.2 Electrical Specications

• The junction box in this appliance requires 120VAC, 60Hz, and 6

Amps.

• Verify the household breaker is shut o prior to working on any

electrical lines.

• The AC power supply to this appliance must be hot at all times

and shall not have a switch installed in it.

#CAR-46 R.10 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces SPECIFICATIONS 9

2.3 Appliance Dimensions

Figure 2.1, #CAR-46 Dimensions

7¼”

(184mm)

22

⁄”

(568mm)

21

½”

(546mm)

10”

(254mm)

30

⁄”

(786mm)

42

¾”

(1085mm)

45

¾”

(1162mm)

36”

(914mm)

2

⁄”

(58mm)

8

⁄”

(217mm)

13

¾”

(349mm)

2”

(51mm)

Alternate

Gas Line

Hole

Preferred

Gas Line

Hole

Electrical

Access

FRONT

LEFT

SIDE

RIGHT

SIDE

TOP

10 SPECIFICATIONS Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-46 R.10 February 2020

2.4 Barrier Dimensions

WARNING: A barrier designed to reduce the risk of burns from the hot

viewing glass is provided with this appliance and shall be installed for

the protection of children and other at-risk individuals.

If the barrier becomes damaged, the barrier shall be replaced with

Hussong Mfg.’s barriers for this appliance.

IMPORTANT: Consider the height of hearth nish material when

building a replace platform. Use the drawing below for overlap

dimensions to ensure the barrier can t with nishing materials.

For installation instructions, refer to Section 4.3 Safety Barrier

Installation on page 22.

C46-PSF C46-FRSF

C46R-MSF C46A-MSF

C46A-FPDSF2

C46-RSF2

⁄”

(9mm)

⁄”

(8mm)

46

½”

(1182mm)

36

⁄”

(923mm)

46

½”

(1182mm)

46

½”

(1182mm)

46

½”

(1182mm)

⁄”

(8mm)

⁄”

(8mm)

⁄”

(8mm)

36

⁄”

(923mm)

36

⁄”

(923mm)

36⁄”

(923mm)

⁄”

(9mm)

⁄”

(9mm)

⁄”

(9mm)

46

½”

(1182mm)

42

⁄”

(1076mm)

32”

(812mm)

36

⁄”

(923mm)

TOP OVERLAP

SIDE

OVERLAP

(TOP AND SIDES OVERLAP)

TOP OVERLAP

TOP OVERLAP TOP OVERLAP

SIDE

OVERLAP

SIDE

OVERLAP

SIDE

OVERLAP

(TOP AND SIDES OVERLAP)

(TOP AND SIDES OVERLAP) (TOP AND SIDES OVERLAP)

(TOP AND SIDES OVERLAP)

NO OVERLAP - INSIDE FIT

⁄”

(9mm)

SIDE

OVERLAP

⁄”

(8mm)

TOP OVERLAP

#CAR-46 R.10 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

FRAMING

11

3.0 FRAMING

3.1 Appliance Placement Considerations

WARNING: Due to high temperatures, the appliance should be located

out of trac and away from furniture and draperies.

• This appliance must be installed on a level surface capable of

supporting the replace and venting. Determine your vent

requirements before framing your appliance. If possible, place

the replace in a position where the vent terminates between

two studs, eliminating the need for any additional framing.

• This replace may be installed in a bedroom.

• Please be aware of the large amount of heat this replace will

produce when determining a location.

3.2 Stand-o Assembly and Installation

WARNING: The top stand-os provide the 10” (254mm) minimum

clearance to the header. Use only non-combustible material in this

area for the entire width of the replace. DO NOT use wood, sheetrock,

et cetera, in this zone.

Top stand-o brackets must be formed and attached prior to

positioning replace into framed opening.

NOTE: If planning to install an optional trim kit assembly, please refer

to Section 4.2 Optional Finishing Trim Kit (FTK): #C46-FTK on page

21 before installing stand-os.

1. Remove and save (4) screws securing stand-o heat shields and

stand-o brackets on top of the replace.

2. Form each top stand-o bracket by bending at perforations, as

shown.

3. Align the holes in the formed top stand-os with the holes in the

replace top and the top of the insulation. Secure with the (4)

screws previously removed along with (4) screws located on top

of the replace.

4. Form stand-o heat shields as shown. The ange will face up and

to the back of the replace.

5. Align the in the stand-o heat shields with the holes in the

top stand-o brackets Secure with (8) screws provided in the

replace components packet.

Figure 3.1, Stand-o Assembly and Installation

Stand-o Brackets and Heat Shields,

as shipped

Formed Stand-o

Bend at perforations

Stand-o Brackets installed

Stand-o Heat Shields installed

12 FRAMING

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-46 R.10 February 2020

3.3 Nailing Flange Assembly

and Installation

CAUTION: Never permanently remove these assemblies from the

replace—they must be secured regardless of nish material used.

The nailing anges MUST BE INSTALLED for all applications.

1. Remove (2) nailing anges from the right and left side of the

replace.

2. Align nailing ange with holes on outside corners of replace,

with the stand-o anges on the nailing anges facing away

from the replace

3. Secure the nailing anges to the replace with screws (provided)

through the slots in nailing anges.

4. Bend perforation on nailing ange until parallel with replace

face. Do not bend toward replace face.

5. UNTIL ALL FRAMING REQUIREMENTS ARE COMPLETED:

Position framing stud against the small stand-o (located on

backside of nailing ange). Secure with nails or screws.

• When installed, the nailing anges provide the minimum

1/2” (13mm) clearance from the sides of the replace to

framing.

Figure 3.2, Nailing Flange Installation

½

”

(13mm)

CLEARANCE

Stand-o Flange

Nailing Flange

Framing Stud

Stand-o

Flange

Nailing Flange

as Shipped

Nailing Flange

Installed

Back View

Front View

Top View

Side View

#CAR-46 R.10 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

FRAMING

13

3.4 Clearances to Combustibles

Table 3.1, Minimum Appliance Clearances to Combustible Material

From appliance top stand-o brackets 0” 0mm

From appliance left and right stand-o brackets 0” 0mm

From appliance back stand-o brackets 0” 0mm

From appliance corners 1/4” 6mm

From appliance front 36” 914mm

Appliance side to adjacent sidewall 2” 50mm

Appliance top to 3/4” (19mm) trim 10” 254mm

Mantel 10” (254mm) deep from appliance top 14” 356mm

Appliance top to replace enclosure top 30” 762mm

Minimum height of replace enclosure 66” 1676mm

Figure 3.3, Clearance to Combustibles

½”

(13mm)

46

¼”

(1175mm)

¼”

(6mm)

32

⁄”

(822mm)

46

¼”

(1175mm)

64

¾”

(1644mm)

45

¾”

(1163mm)

21

½”

(546mm)

½”

(13mm)

46

¼”

(1175mm)

21

½”

(546mm)

13

⁄”

(338mm)

Typical Horizontal Installation Typical Vertical Installation

Typical Corner Installation

14 FRAMING

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-46 R.10 February 2020

3.5 Rough Framing

WARNING: Provide adequate clearance in front of the replace for

barrier removal, component access, gas line installation, service

access, etc.

CAUTION: Cold air transfer area. The surround replace chase

must comply with all clearances as outlined in this manual, and be

constructed in compliance with local building codes. Outside walls

should be insulated to prevent cold air from entering room.

• Rough framing dimensions for standard installation should allow

for wall covering thickness and replace facing materials. Adjust

rough opening size as necessary to maintain minimum clearance

requirements.

• Floor protection in front of the replace is not required.

Combustible material may be used if installing a hearth

extension. Consider the thickness of the hearth extension

nishing material if building a replace platform. The bottom

of the replace must be level with nished hearth extension for

proper t of the safety barriers.

• The bottom of the replace must be placed directly on a wood

or non-combustible surface (not linoleum or carpet). If this

appliance is to be installed directly on carpeting, tile, or other

combustible material other than wood ooring, this appliance

shall be installed on a metal or wood panel extending the full

width and depth of the appliance.

• This replace may be elevated o the oor, provided it is

properly supported by framing materials and maintains ceiling

clearances. If installed above oor level, a solid, continuous

platform must be constructed below the replace.

• If masonry (optional) is to be used, prepare the foundation

necessary for the full masonry load. A lintel must be used over

the top of the appliance to support the added weight of the

masonry construction above the replace.

3.5.1.1 TV Recess Construction

WARNING: All clearances to venting must be maintained.

Mounting a television above a replace has become a common

practice. Television surface temperatures are aected by mantel

depth, ceiling heights, and wall and mantel construction material.

Most television manufacturers specify in their instructions that a

television should not be installed on, near, or above a heat source.

Television location rests solely on the homeowner. It is the home

owner’s responsibility that the preferred TV mounting and mantel

design will not exceed the listed maximum operation temperature of

their electronic goods.

Tests performed determined that surface temperatures did not

exceed 150°F (66°C) when a 4¼” (108mm) deep recess is constructed

above the replace.

Figure 3.4, Framing Dimensions and TV Recess Construction

46 ¼

”

(1175mm)

21

½

”

(546mm)*

46

”

(1168mm)

21 ½

”

(546mm)

46

¼

”

(1175mm)

46

”

(1168mm)

66

”

(1676mm)

4

¼

”

(108mm)

Single vertical header board

is required to maintain clearances

to combustibles

1/2” (13mm) typical

nish material

*Includes 1/2” (13mm) typical nish material with ush mount

1/2” (13mm) typical

nish material

#CAR-46 R.10 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

FRAMING

15

3.6 Vent Termination Rough Framing

IMPORTANT: Vent cap location must be in compliance with Section 6.2

Minimum Vent Termination Clearances on page 26.

WARNING: DO NOT RECESS THE VENT CAP INTO WALL OR SIDING.

3.6.1 Vertical Terminations

Follow vent pipe manufacturer’s installation instructions for vertical

terminations.

• A minimum of 1” (25mm) clearance on all sides of the vertical

vent pipe must be maintained.

• Attic insulation shields may be insulated using unfaced

insulation products listed as non-combustible per ASTM E 136.

3.6.2 Horizontal Terminations

IMPORTANT: Horizontal vent sections require 1/4” (6mm) rise for every

12” (305mm) of travel for natural draft applications.

NOTE: Elbows listed with approved vent systems for this appliance vary

in vertical length. Please consult the vent manufacturer’s instructions

to determine the elbow dimension used for installation. Adjust the

wall pass-through rough opening dimensions to maintain clearance

requirements.

IMPORTANT - METAL FAB VENT SYSTEM : When installing Metal Fab

vent pipe, an adapter must be used. This will increase the minimum

height for the center of the vent pipe by 3-1/4” (83mm) when framing

the wall pass through.

• A minimum of 3” (76mm) clearance from the top surface on the

horizontal pipe must be maintained.

• A minimum of 1” (25mm) on the sides and bottom surfaces on

the horizontal pipe must be maintained.

1. Measure from oor level of the replace to the center of where

the vent pipe will penetrate the wall.

2. Cut and frame an opening in the wall to allow the vent system to

run level through the wall pass-through.

3. Follow the vent pipe manufacturer’s installation instructions for

draft vent installation.

3.6.2.1 Wall Pass Through Information and Framing

Kozy Heat’s #800-WPT series, or wall thimble products that comply

with the required 3” (76 mm) top clearance to combustibles, must

be installed for all horizontal vent runs that pass through interior or

exterior walls. These wall thimble products may be insulated using

unfaced insulation products listed as noncombustible per ASTM E

136.

• Rigid pipe dimensions are tested with listed Simpson DuraVent

5” x 8” coaxial pipe venting system ONLY.

• Flexible pipe framing dimensions are tested with Kozy Heat #800

Series Flexible Vent System. See the drawing below.

Wall Thickness ............................................................Part Number

4½” (114mm) to 6½” (165mm) .................................................#800-WPT

6½” (165mm) to 12½” (318mm) ..............................................#800-WPT2

4” (101mm) to 6½” (165mm).....................................................#800-WPT3

Figure 3.5, Vent Termination Framing Dimensions

21”

(533mm)

3”

(76mm)

1”

(25mm)

46

⁄”

(1184mm)

52

⁄”

(1337mm)

21”

(533mm)

3”

(76mm)

1”

(25mm)

52

⁄”

(1337mm)

21”

(533mm)

3”

(76mm)

1”

(25mm)

12¾

”

(323mm)

11”

(279mm)

5

⁄” (138mm)

12

½”

(317mm)

5

¼” (133mm)

10

⁄”

(276mm)

#800-WPT3* Framing Dimensions

*Ships with #800-1 Kit

#800-WPT and #800-WPT2 Framing Dimensions

(sold separately)

Natural Gas Minimum Horizontal Termination

Propane Minimum Horizontal Termination

Natural Gas and Propane Flex Pipe

Minimum Horizontal Termination

16 FRAMING

Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-46 R.10 February 2020

A

B

CC

The overhang (A) must be a minimum of 1/2 or

greater of the rooine elevation (B) above the base

of the replace.

The width of the overhang to each side of the

appliance (C) must be a minimum of 1/2 or

greater of the rooine elevation (B) above the

base of the replace.

EXAMPLE: If rooine (B) is 10 ft above the base of replace, the overhang (A) must be 5 ft

or greater. The width of the overhang to EACH side of the replace (C) must be 5 ft or greater.

SIDE OF

FIREPLACE

BACK OF

FIREPLACE

FRONT OF

FIREPLACE

ROOF OVERHANG

Figure 3.6, Outdoor Covered Fireplace Install

3.7 Outdoor Covered Fireplace Installation

An outdoor covered replace installation allows a replace to be

installed in an outdoor covered area, where the appliance is protected

from direct precipitation.

Follow the instructions and illustrations on this page and the

following page for installation procedures.

3.7.1 Safety Screen Barriers

Hussong Mfg. Co., Inc. highly recommends to use black painted

safety barriers in outdoor installations. Other screen barriers that

incorporate a plated or patina nish are highly susceptible to

oxidation and discoloration.

3.7.2 Requirements

• The continuous insulated building envelope and weatherproof

membrane is not to be interrupted by replace installation. See

Figure 3.9 on the following page.

• Fireplace operation is approved from 40°F to 110°F.

• All wiring connections shall be in accordance with outdoor

requirements of NECA NFPA 70.

• All clearances and requirements in your appliance manual must

be adhered to.

#CAR-46 R.10 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces

FRAMING

17

Continuous insulated building

envelope and weatherproof

membrane is not interrupted by

replace installation

Free standing structure

(weatherproof enclosure)

Minimum weatherproof

overhang in front and sides

Minimum weatherproof

overhang in front and sides

Minimum weatherproof

overhang in front and sides

Minimum weatherproof

overhang in front and sides

INSIDE

OUTSIDE

INSIDE

Figure 3.7, Outdoor Covered Installation 2 (your replace may look dierent than the one shown)

3.7.3 Outdoor Covered Fireplace Installation (continued)

18 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-46 R.10 February 2020

4.0 FACING AND FINISHING

4.1 Facing and Finishing Requirements

WARNING: Maintain all minimum clearances to combustibles from the

appliance and vent system.

4.1.1 Mantel and Hearth Requirements

WARNING: All minimum clearances to combustible material MUST be

maintained.

• Combustible Mantel Projections - As referenced in Figure 5.1,

the 3/4" trim can start at 10" (254mm) above the top of the

appliance with a 10" (254mm) mantel starting at 14" (354mm)

above the top of the appliance. Mantel projections can increase

1" (25mm) of depth for every 1" (25mm) of height starting at the

10" (254mm) mantel.

• Non-combustible Mantel Projections - Minimum Vertical and

Maximum Horizontal: A minimum vertical clearance of 6"

(152mm) above the nishing edge to a maximum 6" (152mm)

depth of a non-combustible mantel. Follow projection 1"

(25mm) up for every 1" (25mm) deeper.

4.1.2 Adjacent Sidewall Requirements

• The adjacent sidewall minimum clearance is 2" (50mm) from the

appliance sides.

4.1.3 Finishing Recommendations

NOTE: The surface area above the appliance may be aected by high

temperatures emitted from this appliance. To help avoid or reduce the

possibility of the sheetrock to crack, Hussong Mfg. Co., Inc. recommends

the following methods:

• This appliance is shipped with a 1/2" thick non-combustible

material (board) that overlaps the header and the sides of

framing. See Figure 4.3 on page 20.

• An optional nishing trim kit #C46-FTK provides a nished edge

to hide unnished edge materials. See Section 4.2 on page 21..

• Ensure the non-combustible material and sheetrock is dry and

dust free.

• For taping and mudding seams, we recommend heat resilient

tape, mesh and joint compounds, such as Durabond. Mud must

be cured as per manufacturer’s recommendations.

• For a painted surface, use a high quality acrylic latex primer

and nish coat. Avoid at or light-colored paints to prevent

discoloring.

#CAR-46 R.10 February 2020 Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces FACING AND FINISHING 19

Figure 4.1, Combustible Mantel Requirements

14” (356mm)

12” (305mm)

10” (254mm)

36

”

(914mm)

66

”

(1676mm)

18”

(457mm)

16”

(406mm)

14”

(356mm)

10”

(254mm)

¾” (19mm)

Single Vertical

Header

Non-Combustible Zone

1/2” (13mm) Non-Combustible

Material Only

Insulation

Piece

NOTE: Insulation piece MUST rest

against non-combustible material

Combustible Flooring

20 FACING AND FINISHING Hussong Mfg. Co., Inc. • Kozy Heat Fireplaces #CAR-46 R.10 February 2020

2” (50mm)

Clearance to Sidewall

Combustible

Material

Figure 4.2, Sidewall Clearance

Figure 4.3, Non-Combustible Zone

NOTE: A 46¼” x 10½” Non-Combustible

Material (board) is supplied with the replace

and allows a 3/4” overlap onto framing sides

and 1/2” onto header

Non-Combustible Zone

46¼”

(1175mm)

10”

(254mm)

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Kozyheat Carlton 46 Owner's manual

Kozyheat Carlton 46 Owner's manual

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