Charbroil 463233603 Owner's manual

Brand: Charbroil

Model: 463233603

Category: Barbecues & grills

Type: Owner's manual

463233603 • 1

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463233603 / P80112067A (041503)

4632236

463233603

2 • 463233603

CallGr illServiceCenterForHelpAndParts

• Ifyouneedhelporwarrantypartscall !18002417548,or 

sendaFAXto17065766355.

Businesshours:Open24hoursSevendaysaweek.

• Toordernonwarrantyreplacementpartsor accessories (grill

cover,cleaners,paint)call18009932677orsendaFAXto

17065652121.

Important:FilloutWarrantyInformationbelow

WarrantyInformation

Model Number _______________________________

Lot Number (oncartonlabel) _____________________

Serial Number _______________________________

Date Purchased ______________________________

InstallationSafetyPrecautions

• Thisgrillisdesignedfornaturalgasuseat7inchwater

columnsupplypressure.Verifysupplypressure withyour

localgascompany. Not for use with LP gas.

• Grillinstallat ionmustconformwithlocalcodes,orintheir 

absence,with National Fuel Gas Code, NFPA 54 / ANSI

Z223.1.HandlingandstorageofLPcylindersmust

conformtoLPGasCode NFPA/ANSI 58.Grillisnotfor

useinoronrecreationalvehiclesand/orboats.

• Allelectricalaccessories(suchasrotisserie)mustbe

electrically grounded in accordancewith local codes, or

National Electrical Code, ANSI / NFPA 70.Keepany

electricalcordsand/orfuelsupplyhosesawayfromany

hotsurfaces.

• ThisgrillissafetycertifiedforuseintheUnitedStatesonly.

Donotmodifyforuseinanyotherlocation.Modification

willresultinasafetyhazard.

SafetySymbols

• Thesymbolsandboxesshownbelowexplainwhateach

headingmeans.Readandfollowallofthemessagesfound

throughoutthe manual.

• Forresidentialuseonly.Donotuseforcommercial

cooking.

CA CA

UTIO N UTIO N

UTIO N

FORYOURSAFETY

1.Donotstoreorusegasolineorother

flammablevaporsandliquidsinthe

vicinityofthisoranyotherappliance.

2.AnLPTanknotconnectedforuse

shallnotbestoredinthevic inityof

thisoranyotherappliance.

FORYOURSAFETY

Ifyousmellgas:

1. Shutoffgastot heappliance.

2. Extinguishanyopenflame.

3. Openlid.

4. Ifodorcontinues,immediatelycall

yourgassupplieroryourfire

department.

WAR NIN G WAR NIN G

WAR NIN G

• DANGER: Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,willresultindeathor

serious injury.

D D

AN GE R AN GE R

AN GE R

• CAUTION:Indicatesapotentiallyhazardous

situationwhich,ifnotavoided,mayr esultinminor 

ormoderateinjury.

CA CA

UTIO N UTIO N

UTIO N

• WARNING:Bealerttothepossibilityofserious

bodilyinjuryiftheinstructionsarenotfollowed.Be

suretoreadandcarefullyfollowallofthemessages.

WAR NIN G WAR NIN G

WAR NIN G

463233603 • 3

ForYourSafety ......................................................................... 2

CallGrillServiceCenterForHelpAndParts ........................... 2

InstallationSafetyPrecautions ................................................. 2

SafetySymbols ......................................................................... 2

TableofContents ..................................................................... 3

Warranty ............ ........................................................................ 3

BeforeBeginningAssembly ..................................................... 4

PartsList ........................................... .................... .................... 4

Exploded View .......................................................................... 5

Assembly ................................................................................ 69

UseandCare ........................................................................ 914

StoringYourGrill ..................................................................... 13

Indirect Cooking ...................................................................... 14

FoodSafety.............................................................................. 14

Troublesh ooting ...................................................................... 15

CharBroilwarrantstotheoriginalconsumerpurchaserthat

thisproduct shallbefreefromdefectsinworkmanshipand

materialsundernormalandreasonableuseandcorrect

assembly(ifassembledbyconsumer purchaser),fromdateof 

purchase.

Stainless steel and die cast parts  99 years

Electronic ignition and burners  10 years

Remaining parts  2 years

CharBroil will,atitsoption, refinishorreplaceany

productorpartfoundtobedefectiveduringthewarranty

period.CharBroilwillrequireyoutoreturn thepart(s)

claimedtobedefective,foritsinspection,freightorpostage

prepaid. 

Ifyouwishtoobtainperformanceofanyobligationunderthis

limitedwarranty,youshouldwriteto:

CHARBROIL

Consumer Warranty / P.O. Box 1240

Columbus, GA 319021240

CharBroilmayrequirereasonableproofofpurchaseand

wesuggestyoukeepyourreceipt.InthestateofCaliforniaonly,

ifrefinishingorreplacementoftheproductisnotcommercially

practicable,theretailersellingthisproductorCharBroilwill

refundthepurchasepricepaidfortheproduct,lesstheamount

directlyattributabletousebytheoriginalconsumerpurchaser

priortodiscoveryofthenonconformity.Inaddition,inthestateof

Californiaonly,youmaytaketheproducttotheretail

establishmentfromwhichitwaspurchasedortoanyretail

establishmentsellingthisproductinordertoobtainperformance

underthiswarranty.

Thiswarrantydoesnotincludethecostonany

inconvenienceorpropertydamageduetofailureoftheproduct

anddoesnotcoverdamageduetomisuse,abuse,accident,

damagearisingoutoftransportationoftheproduct,ordamage

incur redthroughcommercialuseoftheproduct.Thisexpress

warrant yisthesolewarrantygivenbythemanufacturerandisin

lieuofallotherwarranties,expressorimplied,includingimplied

war rantyofmerchantabilityorfitnessforaparticularpurpose.

NeitherCharBroildealersnortheretailestablishmentsellingthis

producthasanyauthoritytomakeanywarrantiesortopromise

remediesinadditiontoorinconsistentwiththosestatedabove.

CharBroil'smaximumliability,inanyevent,shallnotexceedthe

purchasepriceoftheproductpaidbytheoriginalconsumer

purchaser.Somestatesdonotallowtheexclusionorlimitationof

incidentalorconsequentialdamages.Sotheabovelimitationsor

exclusionsmaynotapplytoyou.Thiswarrantygivesyouspecific

legalrightsandmayalsohaveotherrightswhichvaryfromstate

tostate.

Warr antyTable of  Contents

4 • 463233603

Key Qty Description

A 1 Lid P00119096A

B 1 Heat Indicator P00601021A

C 1 Curved Stainless Steel Handle P00205015B

D 1 Name Plate  Professional Series P00414034G

E 1 Warming Rack P01505007B

F 2 Cooking Grid  Stainless Steel P01602005B

G 3 Flame Tamer P01705005E

H 3 Burner P02001032E

I 1 Burner Bracket P02203055A

J 3 Gas Collector Box with Electrode P02609002B

K 1 Electric Wire Set P02615033A

L 1 Electric Ignitor (4 port) P02502024C

M 1 Back Burner P02007033D

N 1 Back Burner Frame P03305006H

O 1 Bowl Side Panel, Left P00720033C

P 1 Bowl Side Panel, Right P00721033C

Q 1 Bowl Front Panel P00724046C

R 1 Bowl Rear Panel P00725044A

S 1 Grease Draining Tray P02705355A

T 1 Grease Receptacle P02701041A

U 1 Gas Manifold P05004072B

V 3 Gas Valve for Main Burner P03222053B

W 1 Gas Valve for Back Burner P03222095B

X 1 Spark Electrode P02610005B

Y 1 Gas Tube P03701003A

Z 1 Heat Shield for Control Panel P03007051B

A A 1 Control Panel P02907131A

B B 3 Control Knob (Main Burner) P03419031B

C C 1 Control Knob (Back Burner) P03411142H

D D 4 Control Knob Seat P03413011A

EE 1 Spring P05504017E

FF 1 Side Shelf, Left P01102009B

GG 1 Side Shelf, Right P01107010B

H H 2 Bracket for Side Shelf, LR/RF P01213005A

I I 2 Bracket for Side Shelf, LF/RR P01211005A

JJ 1 Shelf Trim Plate, Right P07502001A

K K 1 Shelf trim Plate, Left P07503001A

LL 2 Side Shelf Handle P00205016B

M M 1 Bottom Shelf P01008011C

N N 2 Bowl Support Bracket P01303002B

OO 1 Side Cart Leg, LF P00917005B

PP 1 Side Cart Leg, LR P00918005B

QQ 1 Side Cart Leg, RF P00912005B

R R 1 Side Cart Leg, RR P00920005B

SS 2 Cart Side Panel P07601001A

TT 1 Cart Rear Panel P07701002A

U U 1 Front Door, Left P04302003A

VV 1 Front Door, Right P04303003A

W W 1 Door Bracket P03302001C

X X 2 Door Curved Handle P00211004B

YY 1 Door Stop P05510009E

ZZ 4 Caster Seat P04507003A

AAA 4 "3" Industry Caster P05106003D

BBB 1 Regulator (4" WC) P03614002B

CCC 1 AA Battery P05301001A

DDD 1 Motor P07101002B

EEE 1 Motor Bracket P05508005A

FFF 2 Fork P05508006A

GGG 1 Collar P05508007A

HHH 1 Bushing P05508008A

I I I 1 Handle P05508004E

JJJ 1 Spit P05508011A

KKK 3 Tool Hooks P05514013A

LLL 1 Match Lighting Stick with Chain P05507031E

MMM 1 Brass Fitting (Manifold) P03902003A

NNN 1 Brass Fitting (Regulator) P03901004A

OOO 1 Griddle P05702002E

1 Caster Wrench P05515002C

1 Hardware Pack P06004046A

1 Owners Manual P80112067A

Parts List  463233603

• Necessarytoolsforassembly ofyourgrillinclude:

Phillips

®

screwdriver,pliersandadjustablewrench.

Before Beginn ing Assembly

CertifiedGrillPartsAndAccessories®,CharBroilandDesign®,CharBroil(GasGrillBriquettes)®,

CharDiamonds®,CookingZoneandDesign®,DiamondFlame®,ExecutiveChef®,Faststart®,

FlareFighter®,FlavorMaster®,GasGrillSilouetteandDesign®,H2OSm oker®,LavaFlame®,

MasterFlame®,MasterFlamePrecisionCookingSystem®,PowerSpark®,Quantum®,VIP®,

PrecisionFlameandDesign®,Sierra®,andTruFlame®areregisteredTrademarksoftheW.C.Bradley

Company.Thermos®isaregisteredtrademarkoftheThermosCompanyanditsaffiliates.

ArtisanCollectionbyCharBroil™,C3andDesign™,CharBroilandDesign™,FlameDesign™,

FlavorTents™,Grill2Go™,Grillin’Stick™,KeeperoftheFlame™,KeepersoftheFlame™,

NaturalGrip™, OutdoorCookingCollectionandDesign™,PatioBistro™,PrecisionFlame™,ProCheck™,

QuickSetGrillsandDesign™,SmokerTents™,TheBigEasy™,TheMinuteGrill™,TheEdge™,

TheTuscanCollection™,andTheUrbanGrill™areTrademarksoftheW.C.BradleyCompany.Universal

GrillPartsandDesign™isatrademarkofth eThermosCompanyanditsaffiliates.

ProtectedunderoneormoreofthefollowingU.S.Patents:4,598,692;4,624,240;4,747,391;4,747,391;

4,817,583;4,924,846;4,989,579;5,003,960;5,076,256;5,076,257;5,090,398;5,109,834;5,224,676;

5,277,106;5,421,319;5,441,226;5,452,707;5,458,309;5,566,606;5,566,606;5,579,755;5,582,094;

5,613,486;5,649,475;5,706,797;5,711,663;5,765,543;5,931,149;5,996,573;6,095,132;6,135,104;

6,279,566;D282,619;D339,714;D341,292;D343,337;D358,059;D361,466;D364,535;D372,637;

D373,701;D377,735;D383,035;D397,910;D405,643;D405,643;D406,005;D406,009;D413,043;D413,229;

D413,229;D414,982;D415,388;D416,164;D416,441;D416,441;D417,587;D422,516;D423,274;D423,876;

D428,303;D435,396;D436,004;D438,059;D438,060;D438,427;D439,110;D442,505;D443,179;D443,354;

D447,384;D447,385;D447,909;D448,610;D448,614;D448, 615;D448,616;D448,975;andD449,492.

OtherPatentsPending.

463233603 • 5

Ex ploded View   463233603

I I

T T

AAA

BBB

CCC

DDD

EEE

FFF

HHH

GGG

I I I

JJJ

KKK

LLL

MMM

NNN

KKK

OOO

6 • 463233603

ÔÚ

ÔÎ

ÎÎ

ÎÚ

Assembly  463233603

• Unpack and remove all protective packaging.

1. Positionbottomshelfwiththetopholestowardyou.Thisis

thefront.See Fig. 1.

VERY IMPORTANT: Thelabelsonthecartlegs

indicatetheirassemblypositiontothebottomshelf.

LF LF

LF=Left

Front,

LR LR

LR=Left Rear,

RF RF

RF=Right Front, and

RR RR

RR=Right

Rear.Labelsshouldfaceinwardtowardeachotherwhen

corr ectlyassemb led. Remaining components cannot be

assembled if leg positions are incorrect.

2. Installthefourcartlegstotheindicatedcornersofthe

bottomshelfusing8ofthe 1/4x21/2"Phillipsheadscrews

provided.Donotfullytightenscrews.

3. Installbowlsupportbrackets,facinginward,tocartlegson

bothsidesusing8ofthe 1/4x1/2"Phillipsheadscrews.

Fullytighten.See Fig. 1.

FIGURE 1

Bowl

Support

Bracket

Bottom

Shelf

4. Screwthe4cas tersintothecasterseatsinthebottomof

eachcartleg.Turnthethreadedcasterstembyhand,

clockwiseuntilitstops.Fullytightenwiththewrench

provided.See Fig. 2.

5. Installthetwosidepanelsandonerearpaneltothecartby

using4ofthe 3/16x1/2"Phillipsheadscrewsoneach

panel.Leaverearpanelscrewsloose.See Fig. 2.

FIGURE 2

Caster

Rear

panel

Side

panel

Side

panel

6. Attachthedoorbrackettothe lower holesinthefrontlegs

withtheendtabspointingupwardandtheflangetotherear,

pointingdownward.Use2ofthe 1/4x1/2"Phillipshead

screws.Donotfullytighten.See Fig. 3.

7. Attachthedoorstoptothebottomshelf,withtheflange

facingthefront,using2ofthe 3/16x3/8"Phillipshead

screws.Fullytighten.See Fig. 3.

8. Placedoorsintothehingeholesofthebottomshelfand

doorbracket.Pushdoorbracketdownunt ildoorsare

secureandcanopenandclosefreely.Donotfullytighten

doorbracketscrews.See Fig. 3.

9. Removeprotectivefilmfromdoors.Installdoorhandlesto

doorsusing4ofthe 3/16x3/8" Phillipsheadscrewsand

washers.See Fig. 3.

10 . Attachthe4sideshelfbracketstothetopsofthecartlegs

using8 ofthe 1/4x1/2"Phillipsheadscr ews.Besurethe

flatsideofeachbracketfacesoutward.Fullytighten.

See Fig. 3.

Top holes

FIGURE 3 ON NEXT PAGE

463233603 • 7

11 . Placethesideshelvesover thebracketsandcrossbraces

withthewider spacedshelfholestotheoutside(shelfwith

trimplateonrightside).Besuretheinsideshelfholesalign

withholesinbowlsupportbracket.See Fig. 3.

12 . Toinstallthesideshelfhandle,removetheboltandwasher

fromonesideofthehandle(capremainswithhandle).

Frombeneathshelf,placewasherontoboltandinsertbolt

throughendofshelfbracket,sideshelf ,andintohandle.

Leaveboltlooseuntilothersideofhandleisattached,then

fullytightenbothsides.Repeatforothersideshelf. 

See Fig. 3.

FIGURE 5

Side

shelf

Shelf bracket,

flat side facing

outward

Lower

hole

Do or

bracket

Do or

Handle

Hinge

hole

Align

holes

Toreducetheweightofthegrillhead,openthegrilllidand

removethepackedcomponents. This step requires 2 people

to lift and position the grill head onto the cart.

14 . HINT:Slidegrillheadintocartfromthefront. Use care to

avoid scratching tops of side shelves.Alignthe2holes

beneaththehangledgeoneachsideofthegrillheadwith

the 2holesinthesideshelfandbowlsupportbracketon

the cart.Raisethegrilllidandinsert4ofthe 1/4x1/2"

Phillipsheadscrews.Beneaththesideshelves,add

1/4" nuts.Donotfullytighten.See Fig. 5.

Grill

head

Hang

ledge

Hang

ledges

rest on

shelves

FIGURE 3

Do or

stop

Remove

film

Shelf

handle

13 . Attachmatchlightingstick

andchaintotherightrear

leg,belowshelfbracket,

usingone M4 x 10mm,

selftapping, Phillipshead

screw.See Fig. 4.

Match

lighting

stick

FIGURE 4

Screw &

washer

8 • 463233603

FIGURE 6

15 . Securegrillheadtoallcartlegsusing4ofthe 1/4x21/2"

Phillipsheadscrewsand 1/4" nuts. See Fig. 6.

16 . Fully tighten all leg screws, rear panel screws, door

bracket screws, and grill head screws.

17 . Fromthebackofthecart,slidethegreasedrainingtrayinto

thegrillhead.Placethegreasereceptacleintothenotches

onthebottomofthetray.Assemblethe3toolhooks

provi dedtothefront panelontherightshelfbyinsertingthe

thinendofthehookfirstintotheholesprovidedandsliding

allthru. See Fig. 6.

Grease

draining

tray

Grease

receptacle

Attach grill head

to all 4 legs

Contact

Spring

AA Battery

18 . Unscrewtheignitorcaplocatedonthecontrolpaneland

removethecontactandspringfromtheignitorslot.

See Fig. 7.

19 . PlacethesuppliedAAbatteryintotheignitorslotwi th the

positivepolefacingtowardyou.

20 . Placethespringwithcontactoverthebattery.Screwthe

ignitorcapbackontothecontrolpanel.

FIGURE 7

Ignitor

cap

–

22 . Attachtrimplatetofrontofleftshelfbyplacingtoplipof

plate ABOVEbottomlipofshelf.Secureusingthree

3/16"x3/8"Phillipsheadscrewsand 3/16" nuts.

FullyTighten.See Fig. 9.

Plate lip

Shelf

lip

FIGURE 9

21 . Threadthe Lshapedfittingonregulatorontothemanifold.

Besuretheregulatori spointing down,thenwrenchtighten

theconnection.See Fig. 8.

FIGURE 8

Regulator

Lshaped

fitting

Manifold

Tool Hooks

463233603 • 9

23 . Placethe3flametamersonthelowerledgeabove

burners.See Fig. 10.Theyshouldmeetinthecenter.

24 . Placethecookinggridsontheledgeabovetheflame

tamers. See Fig. 10.

25 . Placethewarmingrackintotheslotsontheupperleftand

upper rightofthegril lbowlpanels.See Fig. 10.

FIGURE 10

Warming

rack

BeforeYourFirstCookout

• Performtheleaktestasindicatedintheuseandcare

section.

• Washthecookinggrids,griddle,cookingrack,andall

stainless steelsurfaceswithwarm,soapywater.Ri nseand

drythoroughly.

• Lightburners.Checktomakesuretheyarelit,thenclose

the lidandwarmthegrillonHIfor15minutes.Curingof

paintandpartswillproduceanodoronlyonfirstlighting.

FIGURE 11

Handle

Bushing and collar

Forks

Spit rod

Motor

Bracket

Flame tamer

Cooking

grid

Lower

ledge

26 . Attachrotisseriemotorbrackettobowlsidepanelusing

screws,washers,andnutsprovided,thenslidemotoronto

bracket.See Fig. 11.

27 . Twisthandleontothreaded endofspitrod,thenadd

bushing,collar,andforkstospit.Insertspitintomotorand

restcollaringrooveofoppositeside.

28 . Threadthenaturalgashose(soldseparat ely)ontothe

regulatorfittingandwrenchtighten theconnection.

See Fig. 12. Please read"ConnectingYourGrilltothe

NaturalGasSource" and"LeakTesting", in the Use

and Care section, before using your grill.

Natural gas

hose

Regulator

fitting

FIGURE 12

10 • 463233603

ConnectingYourGrilltothe

NaturalGasSource

1. Coatpipenipplewithgasresistantdope.Screwsocketontogas

manifoldatgassource(A).

2. Connectunattachedendofnaturalgashosetosocket.Pushsleeve

backonsocket(B)andinsertpluguntilsleevesnapsforward,locking

plugintosocket.

Whensocketandplugareconnected,valveinsocketopensautomati

callytopermitfullgasflow.Whencouplingisdisconnected,valvein

socketinstantlyandpositivelyshutsoffflowofgas.Becausevalvein

socketpositivelyshutsoffflowofgas,grillcanbedisconnectedfromgas

sourcebydisconnectinghosefromsocket.Socketcanbelefton

manifoldofgassourceifsodesired.

With proper assembly, plug cannot be removed without

pushing sleeve back. Todisconnect,pushsleevebackandpullplug

outofsleeve(thisautomaticallyshutsoffgas).

Please Note: Hose and assembly are A.G.A. certified and C.G.A.

listed for natural gas, manufactured gas, mixed gas and for

liquefied petroleum and for LP GasAir mixtures on basis of 0.64

specific gravity for 1000 BTU's per cubic foot of gas at 0.3 in.

water column pressure drop. Only ANSI Z21.54 approved hoses

should be used with this grill.

The appliance and its individual shut off valve must be discon

nected from the gas supply piping system during any pressure

testing of that system at test pressures in excess of

1/2 psig (3.5kPa).

The appliance must be isolated from the gas supply piping

system by closing its individual manual shutoff valve during

any pressure testing of the gas supply piping system at test

pressures equal to or less than 1/2 psi (3.5 kPa).

Use and Care

Gas

Flow

Pipe Nipple

Gas Manifold

Socket

Sleeve

Insert cover in socket

when hose is removed

Plug

Hose

Socket

Push sleeve back to attach

Hose

Plug

B B

B B B

A A

WAR NIN G WAR NIN G

WAR NIN G

• Do not use hard metal piping of any kind to

connect this type of grill to natural gas source. Use

ONLY hose specified by CharBroil. Using hard

metal piping or convoluted metal tubing is an

unsafe practice. Movement of the grill can cause

breakage of metal pipe.

WAR NIN G WAR NIN G

WAR NIN G

• Connection to gas source must be done by a

certified plumber.

IMPORTANT: IMPORTANT:

IMPORTANT: IMPORTANT: IMPORTANT: Regulator supplied with grill MUST be

utilized for natural gas connection.

463233603 • 11

LeakTesting

1. Turn all grill control knobs to OFF.

2.Checktomakesuregrillisconnectedtonaturalgassource

andgassupplyis turnedon.Ifyouheara rushingsound,turn

gasoffimmediately.Thereisamajorleakattheconnection.

Correct before proceeding.

3.Brushsoapysolutionontofollowingconnections:

SafetyTips

Whengrillisnotinuse,turnoffallcontrolknobsandgas

source.

Nevermovegrillwhileinoperationorstillhot.

Whenmovingthegrillpushitforward, donotpullfrom

behind.

Uselonghandledbarbecueutensilstoavoidburnsand

splatters.

Donotremovegreasereceptacleortrayuntilgrillhas

completely cooled.

Ifyounoticegreaseorother hotmaterialdrippingfromgrill

ontovalveorregulatorturnoffgassupplyatonce.Determine

thecause,correct,cleanandi nspectvalveandregulator 

beforecontinuing.Performaleaktest.

Theregulatormaymakeahummingorwhistlingnoise

duringoperation.Thiswillnotaffectsafetyoruseofgrill.

Ifyouhaveagrillproblemseethe "TroubleshootingSection".

• Do not use grill until leak checked.

• If leak is detected at any time, STOP and call the Fire

Department.

• If you cannot stop a gas leak,immediately turn gas

off at gas source and call natural gas supplier or

your fire department!

WAR NIN G WAR NIN G

WAR NIN G

4. "If growing"bubblesappear,thereisaleak.Turngasoffat

gassourceimmediately andretightenconnections. If leaks

cannot be stopped "do not try to repair."Callfor

replacementparts.Ordernewpartsbygivingtheserial,

modelnumberandnameofitemsneededtotheGrillService

Center at !18002417548.

ForSafeUseOfYourGrill:

• Donotletchildrenoperateorplayneargrill.

• Keepgrillareaclearandfreefrommaterialsthatbur n.

• Donotblockholesinbottomorbackofgrill.

• Checkburnerflamesregularly.

• Usegrillonlyinwellventilatedspace.NEVERusein

enclosedspacesuchascarport,garage,porch,covered

patio,orunderasurfacethatcancatchfire.

• Usegrillatleast3ft.fromanywallorsurface.Maintain10ft.

clearancetoobjectsthatcancatchfireorsourcesofignition

suchaspilotlightsonwaterheaters,liveelectrical

appliances, etc.

• Donotusecharcoal,briquetsorlavarock inthisgrill.

• Apartment Dwellers:

Check withmanagementtolearntherequirementsand

firecodesforusinganGasGrillinan apart ment.If

alloweduseoutsideonthegroundfloorwithathree(3)

footclearancefromwallsorrails.Donotuseonorunder

balconies made ofwood.

• NEVER attempt to light burner with lid closed. A

buildup of nonignited gas inside a closed grill is

hazardous.

WAR NIN G WAR NIN G

WAR NIN G

12 • 463233603

RotisserieIgnitorLighting

Do not lean over grill while lighting.

1. Open lidduringlighting

2. Toigniterotisserieburner,turnknobtoHI,pushandhold

ELECTRONICIGNITORbuttonfor5seconds.Ifburner

doesnotlight,turntheburnertooff,wait5minutes,then

lighting procedure.

3. IfIGNITORdoesnotwork,followmatchlighting

instructions.

MatchLighting

Do not lean over grill while lighting.

1. Openlidduringlighting.

2. Placelitmatchnearrotisseriespar kelectrodewire.

3. PushinandturnrotisserieknobtoON.Besureburner

lightsandstayslit.

BurnerFlameCheck

• Removegratesandflametamers.Lightburners,rotateknobs

from HItoLOW.YoushouldseeasmallerflameinLOW

positionthanseenonHI.Alwayscheckflamepriortoeach

use.Ifonly lowflameisseenreferto"Suddendroporlow

flame"intheTroubleshootingSection.

TurningGrillOff

• TurnallknobstoOFFposition.TurngasOFFatgassource.

IgnitorCheck

• Turn gas off at gas source.Pushandholdelectronic

ignitorbutton."Clicks"shouldbeheardandsparkseeneach

timebetweencollectorboxorburnerandelectrode.See

"Troubleshooting"ifnoclickorspark.

ValveCheck

• Important: Make sure gas is OFF at gas source before

checking valves.KnobslockinOFF position.Tocheck

valves,firstpushinknobsandrelease,knobsshouldspring

back.If knobsdon'tspringback,replacevalveassembly

beforeusinggrill.Turnknobsto LOWpositionthenturnback

to OFFposition.Valvesshouldturnsmoothly.

HoseCheck

• Beforeeachuse,checktoseeifhosesarecutorworn.

Replacedamagedhosesbeforeusinggrill.Useonlyvalve/

hose/regulator specified by manufacturer.

MatchLighting

Do not lean over grill while lighting.

1. Openlidduringlighting.

2. Placelitmatch intomatch

lightingstick,thenintolighting

holeonrightsideofgrill.

3. Pushinandturnfarrightburner

knobtoHI.Besureburnerlights

andstayslit.

4. Lightadjacentburnersin

sequencebypushingknobsinandturningto HI.

• If burner does not light turn knobs to OFF, wait 5

minutes, try again.

WAR NIN G WAR NIN G

WAR NIN G

• Putting out grease fires by closing the lid is not

possible. Grills are well ventilated for safety

reasons.

• Do not use water on a grease fire. Personal injury

may result. If a grease fire develops turn knobs and

gas source off.

• Do not leave grill unattended while preheating or

burning off on high. If grill has not been regularly

cleaned a grease fire can occur that may damage the

product.

CA CA

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IgnitorLighting

Do not lean over grill while lighting.

1. Open lidduringlighting

2. Toigniteanyburner,turnknobtoHI,pushandhold

ELECTRONICIGNITORbuttonfor 5 seconds.

3. Ifignitiondoesnottakeplacewithin5seconds,turnall

burnerknobstoOFF,wait5minutes,thenrepeatlighting

proced ure.

4. IfIGNITORdoesnotwork,followmatchlighting

instructions.

LOW

463233603 • 13

CleaningTheBurner Assembly

Followtheseinstructionstocleanand/orreplacepartsofburner

assemblyorifyouhavetroubleignitinggrill.

1. Turn gas off at control knobs and gas source.

2. Removecookinggrates,flametamers,greasetrayandgrease

receptacle.

3. Removecotterpinsfrombeneatheachburner"foot"using a

screwdriverorneedlenosepliers.

4. Carefullylifteachburnerupandawayfromvalveopenings.

Wesuggestthreewaystocleantheburnertubes.Usetheone

easiestforyou.

(A) Bendastiffwire(alightweightcoathangerworkswell)

intoasmallhook.Runthehookthrougheachburnertube

andburnerseveraltimes.

(B) Useanarrowbottlebrushwithaflexiblehandle(donot

useabrasswirebrush),runthebrushthrougheachburner

tubeandburnerseveraltimes.

burnertube andouttheburnerports.Checkeachportto make

sureaircomesouteachhole.

5. Wirebrushentireoutersurfaceofburnertoremovefood

residueanddirt.

6. Cleananyblockedportswithastiff wiresuchasanopenpaper

clip.

7. Checkburnerfordamage,duetonormalwearandcorrosion

someholesmaybecomeenlarged.Ifanylargecracksorholes

arefoundreplaceburner.

VERY IMPORTANT: Burner tubes must reengage valve

openings.

8. Carefullyreplaceburners.

9. Replacecotterpinbeneatheachburner.

10. Replacegreasetrayandreceptacle,flametamers,and

cooking grates.

GeneralGrillCleaning

• Donotmistakebr ownorblackaccumulationofgreaseand

smokeforpaint.Interiorsofgasgrillsarenotpaintedatthe

factory (and should never be painted).Applyastrong

solutionofdetergentandwateroruseagr illcleanerwith

scrubbrushtoinsidesofgrilllidandbottom.Rinseandallow

tocompletelyairdry. Do not apply a caustic grill/oven

cleaner to painted surfaces.

• Plastic parts:washwithwarmsoapywaterandwipedry.

Donotusecitrisol,abrasivecleaners,degreasersora

concentratedgrillcleaneronplasticparts.Damagetoand

failureofpartscanresult.

• Porcelain surfaces: because of glasslike composition,

mostresiduecanbewipedawaywithbakingsoda/water

solutionorspeciallyformulatedcleaner.Usenonabrasive

scouringpowderforstubbornstains.

• Painted surfaces:Washwithmilddetergentornonabrasive

cleanerandwarmsoapywater,wipedrywithasoft

nonabrasive cloth.

• Stainless steel surfaces:Tomaintain yourgrill's high

qualityappearance,washwithmilddetergentandwarm

soapywater,wipedrywithasoftclothaftereachuse.Baked

ongreasedepositsmayrequiretheuseofanabrasiveplastic

cleaning pad.

StoringYourGrill

• Clean cooking grates

• Storeindrylocation.

• Covergrillifst ored outdoors.Choosefromavarietyofgrill

coversofferedbyCharBroil.

• StoregrillindoorsONLYifgassourceisdisconnected.

• Whenremovinggrillfromstoragefollow"CleaningtheBurner

Assembly"instructionsbeforestartinggri ll.

Cleanburnerspriortouseafterstoring,atthe

beginningofgr illingseasonoraperiodof

onemonthnotbeingused.Spidersandinsectsliketo

buildnestsinburnertubes(especiallyduringcolder

months). Thesenestscancausefiresinburnertubesor

undergrill.

CA CA

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14 • 463233603

FoodSafety

• Foodsafetyisaveryimportantpartofenjoyingtheoutdoor

cookingexperience.Tokeepfoodsafefromharmful

bacteria,followthesefourbasicsteps:

Clean: Washhands,utensils,andsurfaceswith hotsoapy

waterbeforeandafterhandlingrawmeatandpoultry.

Separate: Separaterawmeatsandpoultryfromreadytoeat

foodstoavoidcrosscontamination.Useacleanplatterand

utensilswhenremovingcookedfoods.

Cook: Cookmeatandpoultrythoroughlytokillbacteria.Usea

thermometertoensureproperinternalfoodtemperatures.

Chill: Refrigeratepreparedfoodsandleftoverspromptly.

HowToTellIfMeatIsGrilledThoroughly

• Meatandpoultrycookedonagrilloftenbrownsveryfaston

the outside.Useameatthermometertobesurefoodhas

reachedasafeinternaltemperature,andcutintofoodto

checkforvisualsignsofdoneness.

• Wholepoultryshouldreach180

0

F;breasts,170

0

F.Juices

shouldrunclearandfleshshouldnotbepink.

• Hamburgersmadeofanygroundmeatorpoultryshould

reach160

0

F,andbebrowninthemiddlewithnopinkjuices.

Beef,vealandlambsteaks,roastsandchopscanbecooked

to 145

0

F.Allcutsofporkshouldreach160

0

• NEVERpartiallygrillmeatorpoultryandfinishcookinglater.

Cookfoodcompletelytodestroyharmfulbacteria.

• Whenreheatingtakeoutfoodsorfullycookedmeatslikehot

dogs,grillto165

0

F,oruntilsteaminghot.

IndirectCooking

Poultryandlargecutsofmeatcookslowlytoperfectiononthe

grillbyindirectheat.Theheatfromselectedburnerscirculates

gentlythroughoutthegrill,cookingmeatorpoultr ywithoutthe

touchofadirectflame.Thismethodgreatlyreducesflareups

whencookingextrafattycutsbecausethereisnodirectflameto

ignitethefatsandjuicesthatdripduringcooking.

IndirectCookin gInstructions

• Always cookwiththelidclosed.

• Duetoweatherconditions,cookingtimesmayvar y.During

coldandwindyconditionsthet emperaturesettingmay

needtobeincreasedtoinsuresufficientcooking

temperatures.

1 Burner Cooking

Cookwithdirectorindirectheat.

Bestforsmallermealsorfoods.

Consumesless fuel.

2 Burner Cooking

Greatindirectcookingonlow.

Produces slow, even heating.

Idealfor slowroastingandbaking.

ÑÒ

ÑÒ ÑÒ

463233603 • 15

Problem

Burner will not

light using ignitor.

Burners will not

match light.

Flames blow out.

Flareup.

Persistent grease

fire.

Flashback...

(fireinburnertubes)

Possible Cause

Wiresand/orelectrode coveredwith

cooking residue.

Electrodecrackedorbroken "sparksat

crack"

Electrodetipnotinproperposition

Wiresarelooseordisconnected.

Wireisshorting(sparking)between

ignitorandelectrode.

Deadbattery.

Nogasflow.

Obstructionofgasflow. 

Disengagementofburnertovalve.

Highorgustingwinds.

Greasebuildup.

Excessivefatinmeat.

Excessivecookingtemperature.

Greasetrappedbyfoodbuilduparound

burnersystem.

Burnerand/orburnertubesareblocked.

Prevention/Cure

Cleanwiresand/orelectrodewithrubbingalcoholandcleanswab.

Replace electrode(s).

MainBurners:Tipofelectrodeshouldbepointingtowardtipofcollector

box.Thedistanceshouldbe1/8"to1/4",adjustifnecessary.

Sideburner:Tipofelectrodeshouldbepointingtowardgasportopening

onburner.Thedistanceshouldbe1/8"to3/16",adjustifnecessary.

Reconnectwiresorreplaceelectrode/wireassembly.

Replaceignitorwire/electrodeassembly.

ReplacewithanewAAbattery.

Turngasonatsource.

Clearburnertubes.

Reengageburnerandvalve.

Turnfront ofgrilltofacewindorincreaseflameheight.

Cleangrill.

Trimfatfrommeatbeforegrilling.

Adjust(lower)temperatureaccordinglyoruseindirectcooking.

TurnknobstoOFF.Turngasoffatgassource.Leavelidinposition

andletfireburnout. Aftergrillcools,removeandcleanallparts.

Cleanburnerand/orburnertubes.

Troubleshooting

16 • 463233603

A Division of W.C. Bradley Co.

P.O.Box1240

Columbus,GA319021240

Charbroil 463233603 Owner's manual

Brand: Charbroil

Model: 463233603

Category: Barbecues & grills

Type: Owner's manual

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Charbroil 463233603 Owner's manual

Charbroil 463233603 Owner's manual

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