2. AMP Research
  3. Fuel Door

AMP Research Fuel Door Installation guide

  • Hello! I've reviewed the installation instructions for the AMP Research Fuel Door, models 73000-00A and 73000-01A, designed for 2007-2016 Jeep Wranglers. This document provides a step-by-step guide on how to properly install the Fuel Door, including removing the factory components, transferring the grommet, cutting the locator pin and realigning it, and ensuring correct door function. I am ready to answer any questions you have about the installation process or the product features described in the document.
  • What tools are required for the installation?
    What should I do with the fuel cap?
    How should the locator pin be prepared?
    What model Jeep Wranglers is this designed for?
www.amp-research.com 1/3 IM76000 rev 11.02.15
BedStep2™ is invented, designed, engineeried and manufactured exclusively by AMP Research and may be covered by one of the following patents:
6,641,158; 6,830,257; 6,938,909; 7,055,839; 7,380,807; 7,398,985; 7,584,975. Made in USA © 2011 AMP Research
Three-year limited warranty. Professional installation is recommended.
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2)
Monday - Friday, 6:00 AM - 5:00 PM PST
3
12
4
#2 Phillips Screwdriver
Required Tools
Jeep Wrangler
Side Cutters
To access backside of the stock fuel filler
housing, remove left tailight.
Disconnect removed tailight and two screws and
set aside to be reinstalled later.
Remove fuel cap. Remove fuel cap tether and set fuel cap asside
to be reinstalled later.
2007-2016 JEEP WRANGLER
2 & 4 DOOR
Part # 73000-00A / 73000-01A
www.amp-research.com 2/3 IM76000 rev 11.02.15
4
7
910
56
8
Trim this pin if your
vehicle is a 4 door.
Trim this pin if your
vehicle is a 2 door.
Remove fuel filler housing. With the left tailight
out of the way, reach behind the sheet metal and
disengage the housing retention clips, while pulling on
the housing from the outside.
Transfer Rubber Grommet. Remove filler neck
grommet from stock housing and reinstall on the new
Fuel Door housing. Note the orientation of grommet.
Remove correct locator pin. Cut off the correct
unused locator pin, as indicated above, flush to
plastic surface.
Install fuel door housing while pressing grommet over
fuel filler neck.
Locator Pin Alignment. Be sure that untrimmed
locator pin engages with locator pin hole in sheet
metal.
With locator pin aligned, continue to press fuel door
assembly into position, while holding filler neck in
place.
www.amp-research.com 3/3 IM76000 rev 11.02.15
Reconnect tailight connector. Reinstall tailight.
Final Fitment and function check. Fuel door should
open and close smoothly, with hinge mechanism giving
the lid two positive resting positions, fully open and fully
closed. See final page for warranty information.
5
13
12
11
14
5
15
Make sure all four engagement clips engage with
vehicle sheet metal, pressing outward on the clips.
Replace fuel filler cap, snapping tether into place and
reinstalling cap onto filler neck.
/