Contec CPS-DIO-0808BL Reference guide

Reference Manual

(Software)

CONTENTS

M2M Controller Series

Configurable type

Firmware version 3.0.0 or later

Introduction .................................................................. 8

Safety Precautions .................................................... 14

Set the Computer Network ................................... 18

CONPROSYS WEB Setting ..................................... 24

Easy Data Process And Control ........................ 144

Monitoring Edit ...................................................... 196

Tag Edit ...................................................................... 210

Transferring Measured Data To Server .......... 218

Using the product as OPC UA Sever .............. 227

Set the Auto Send Mail ....................................... 242

Connecting to Azure IoT Hub ........................... 247

MTConnect ............................................................... 263

FTP communication .............................................. 267

MQTT Publish and Subscribe ............................ 272

Set Up Troubleshooting ...................................... 325

Appendix ................................................................... 329

Customer Support and Inquiry ......................... 385

Index ........................................................................... 387

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Table of Contents

Introduction ....................................................................... 8

1. Manual Composition ............................................................................................................................................. 9

2. Procedure Until Ready To Use ........................................................................................................................ 10

3. Related Manuals ................................................................................................................................................... 11

4. Online Help ............................................................................................................................................................ 12

5. Check The Firmware Version ........................................................................................................................... 13

Safety Precautions ........................................................... 14

1. Safety Information............................................................................................................................................... 15

2. Handling Precautions ......................................................................................................................................... 16

3. Security Warning .................................................................................................................................................. 17

1. Information Security Risks ......................................................................................................................... 17

2. Security Measures – e.g. ............................................................................................................................. 17

Set the Computer Network ............................................ 18

1. Connect with a PC ............................................................................................................................................... 19

2. Set the Computer Network.............................................................................................................................. 20

1. Computer Network Setting Procedure (for Windows 10)............................................................. 20

3. Check Communication ...................................................................................................................................... 23

CONPROSYS WEB Setting ............................................... 24

1. CONPROSYS WEB Setting Outline ................................................................................................................ 25

1. Compatible Web Browser .......................................................................................................................... 25

2. Start Up CONPROSYS WEB Setting ........................................................................................................ 25

3. CONPROSYS WEB Setting Basic Operation ........................................................................................ 26

2. Menu Function List ............................................................................................................................................. 28

3. Function Details.................................................................................................................................................... 30

1. Wired LAN........................................................................................................................................................ 30

2. Wireless LAN ................................................................................................................................................... 32

3. 3G ........................................................................................................................................................................ 35

4. LTE ....................................................................................................................................................................... 38

5. Proxy .................................................................................................................................................................. 41

6. Router Function ............................................................................................................................................. 42

7. IP Filter............................................................................................................................................................... 49

8. Modules ............................................................................................................................................................ 51

9. Data Transfer ................................................................................................................................................... 65

10. Azure IoT Hub................................................................................................................................................. 71

11. Time .................................................................................................................................................................... 72

12. Service ............................................................................................................................................................... 74

13. Mail ..................................................................................................................................................................... 77

14. SMS ..................................................................................................................................................................... 80

15. OPC UA.............................................................................................................................................................. 82

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Table of Contents

16. MTConnect ...................................................................................................................................................... 84

17. FTP ...................................................................................................................................................................... 85

18. MQTT Connection ......................................................................................................................................... 88

19. MQTT Publish ................................................................................................................................................. 93

20. MQTT Subscribe .......................................................................................................................................... 100

21. FacilityView Connection............................................................................................................................ 105

22. FacilityView Transfer ................................................................................................................................... 106

23. System ............................................................................................................................................................. 109

24. Modbus Data View ..................................................................................................................................... 111

25. File View .......................................................................................................................................................... 127

26. Log .................................................................................................................................................................... 129

27. Firmware Update ......................................................................................................................................... 130

28. Configuration File ....................................................................................................................................... 131

29. User/Password .............................................................................................................................................. 132

30. Network .......................................................................................................................................................... 135

31. User's Restrictions ....................................................................................................................................... 136

32. Monitoring Edit ............................................................................................................................................ 137

33. Monitoring View .......................................................................................................................................... 138

34. Task Ed it .......................................................................................................................................................... 139

35. Tag Edit ............................................................................................................................................................ 140

36. Save and Reboot ......................................................................................................................................... 141

37. Save and Shut down .................................................................................................................................. 141

38. Save .................................................................................................................................................................. 141

39. Reboot ............................................................................................................................................................. 142

40. Shut down ...................................................................................................................................................... 142

41. Forced Reboot .............................................................................................................................................. 142

42. Repair SD and Reboot ............................................................................................................................... 143

Easy Data Process And Control .................................... 144

1. CONPROSYS VTC Outline ............................................................................................................................... 145

1. What You Can Do With CONPROSYS VTC ........................................................................................ 145

2. Work Area ...................................................................................................................................................... 146

3. Create Processing Tasks ............................................................................................................................ 146

4. Basic Procedure for Creating Processing Tasks ............................................................................... 147

5. Internal Variables ......................................................................................................................................... 150

2. Summary of Available Controls.................................................................................................................... 151

3. Input / Output Module Allocation .............................................................................................................. 156

4. Sample ................................................................................................................................................................... 159

1. Sample (1) ...................................................................................................................................................... 160

2. Sample (2) ...................................................................................................................................................... 162

3. Sample (3) ...................................................................................................................................................... 165

4. Sample (4) ...................................................................................................................................................... 168

5. Sample (5) ...................................................................................................................................................... 170

6. Sample (6) ...................................................................................................................................................... 172

7. Sample (7) ...................................................................................................................................................... 176

8. Sample (8) ...................................................................................................................................................... 181

9. Sample (9) ...................................................................................................................................................... 185

10. Sample (10) ................................................................................................................................................ 188

11. Sample (11) ................................................................................................................................................ 190

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Table of Contents

Monitoring Edit .............................................................. 196

1. CONPROSYS HMI Outline .............................................................................................................................. 197

1. What You Can Do With CONPROSYS HMI ........................................................................................ 197

2. HMI Editor Work Areas ............................................................................................................................. 198

3. Create a Monitoring Screen .................................................................................................................... 198

4. Basic Procedure For Creating a Monitoring Screen ...................................................................... 199

2. Summary Of Available Controls ................................................................................................................... 203

3. Internal Variables Specification .................................................................................................................... 205

4. Sample ................................................................................................................................................................... 207

1. Sample of Input / Output Monitoring Screen. ................................................................................ 207

Tag Edit ........................................................................... 210

1. Overview Of Tag Edit ........................................................................................................................................ 211

1. Tag Edit Page................................................................................................................................................. 211

2. TAG Export/Import ...................................................................................................................................... 215

Transferring Measured Data To Server ....................... 218

1. Data Transfer Outline ....................................................................................................................................... 219

2. Settings for Transferring Measured Data ................................................................................................. 220

3. Data Transfer Setting ........................................................................................................................................ 221

1. Data Transfer ................................................................................................................................................. 221

2. Service ............................................................................................................................................................. 221

3. Network Setting........................................................................................................................................... 222

4. Wireless LAN ................................................................................................................................................. 223

5. 3G ...................................................................................................................................................................... 225

6. LTE ..................................................................................................................................................................... 226

Using the product as OPC UA Sever ............................ 227

1. OPC UA Client Preparation and Communication ................................................................................. 228

1. OPC UA Client Preparation...................................................................................................................... 228

2. Communication With OPC UA Client .................................................................................................. 228

2. Download OPC UA Sever Certificate .......................................................................................................... 230

3. Upload OPC UA Client Certificate ............................................................................................................... 232

4. Client Authentication By User ID ................................................................................................................. 234

5. Communication With CNC by FANUC....................................................................................................... 235

6. OPC UA Server Specification ......................................................................................................................... 236

1. Overall Specification .................................................................................................................................. 236

2. Address Space Specification ................................................................................................................... 237

3. OPC UA Tree Structure (with slave) ...................................................................................................... 241

Set the Auto Send Mail ................................................. 242

1. SMTP Sever Setting........................................................................................................................................... 243

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Table of Contents

2. Mail Address Setting ........................................................................................................................................ 245

3. Send Mail Program ........................................................................................................................................... 246

Connecting to Azure IoT Hub ...................................... 247

1. Azure IoT Hub Communication Functions .............................................................................................. 248

1. Azure IoT Hub Communication Specification.................................................................................. 248

2. Azure IoT Hub Preparation ............................................................................................................................ 249

1. Create a Microsoft Azure Account ....................................................................................................... 249

2. Create an Azure IoT Hub .......................................................................................................................... 249

3. Obtain a Device Connection String...................................................................................................... 251

3. Azure IoT Hub Setting ..................................................................................................................................... 254

4. S e n d Azur e I o T Tas k .......................................................................................................................................... 255

1. Sending Format ........................................................................................................................................... 255

2. Set a Task ........................................................................................................................................................ 257

3. Check Sending ............................................................................................................................................. 260

4. Check Log....................................................................................................................................................... 261

5. Check Resending File ................................................................................................................................. 261

6. Receiving Format......................................................................................................................................... 261

7. Check Receiving ........................................................................................................................................... 262

MTConnect ..................................................................... 263

1. MTConnect Outline ........................................................................................................................................... 264

1. MTConnect Overall Specification .......................................................................................................... 264

2. MTConnect DataItem Specification ..................................................................................................... 265

3. An example of MTConnect client display .......................................................................................... 266

FTP communication ....................................................... 267

1. FTP communication function ........................................................................................................................ 268

2. FTP Server Settings ........................................................................................................................................... 269

3. File Sending/Receiving Program ................................................................................................................. 270

MQTT Publish and Subscribe ....................................... 272

1. MQTT Outline ...................................................................................................................................................... 273

2. Required Settings for MQTT Publish and Subscribe ............................................................................ 274

3. MQTT Connection ............................................................................................................................................. 275

4. Examples for MQTT Publish and Subscribe............................................................................................. 277

1. Publish (1) ...................................................................................................................................................... 278

2. Publish (2) ...................................................................................................................................................... 280

3. Publish (3) ...................................................................................................................................................... 282

4. Publish (4) ...................................................................................................................................................... 284

5. Publish (5) ...................................................................................................................................................... 287

6. Publish (6) ...................................................................................................................................................... 288

7. Publish (7) ...................................................................................................................................................... 289

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Table of Contents

8. Publish (8) ...................................................................................................................................................... 291

9. Subscribe (1) ................................................................................................................................................. 292

10. Subscribe (2) ................................................................................................................................................. 294

11. Subscribe (3) ................................................................................................................................................. 296

12. Subscribe (4) ................................................................................................................................................. 297

13. Subscribe (5) ................................................................................................................................................. 298

14. Subscribe (6) ................................................................................................................................................. 300

5. Examples for MQTT Application .................................................................................................................. 301

1. Connection (1) .............................................................................................................................................. 302

2. Connection (2) .............................................................................................................................................. 303

3. Other (1).......................................................................................................................................................... 305

Router Function ............................................................. 306

1. Router Function Outline .................................................................................................................................. 307

2. Router Function Setting .................................................................................................................................. 308

1. DHCP Server .................................................................................................................................................. 309

2. Static Routing ............................................................................................................................................... 310

3. Port Forwarding ........................................................................................................................................... 312

4. IP Filter............................................................................................................................................................. 314

Connecting to FacilityView ........................................... 317

1. FacilityView ........................................................................................................................................................... 318

2. Preparation for FacilityView Connection .................................................................................................. 319

3. FacilityView Setting ........................................................................................................................................... 320

1. Service ............................................................................................................................................................. 320

2. CONPROSYS Registration ........................................................................................................................ 321

3. Activation ....................................................................................................................................................... 322

4. Check FacilityView communication logs .................................................................................................. 324

Set Up Troubleshooting ................................................ 325

1. If You Encounter a Problem? ......................................................................................................................... 326

1. General ............................................................................................................................................................ 326

2. Data Transfer To The Server Problems ................................................................................................ 328

3. Monitoring Screen Creation And Display Problems ..................................................................... 328

4. Processing Task Creation And Display Problems............................................................................ 328

Appendix ........................................................................ 329

1. Data Transfer Format ........................................................................................................................................ 330

2. F&eIT Protocol Specifications ....................................................................................................................... 343

1. Communications Sever Concept ........................................................................................................... 343

2. Basic Specifications .................................................................................................................................... 344

3. Control Information ................................................................................................................................... 350

3. SD Card .................................................................................................................................................................. 354

4. DIP Switch ............................................................................................................................................................. 355

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Table of Contents

5. LED........................................................................................................................................................................... 356

6. Rotary Switch ....................................................................................................................................................... 357

7. Modbus Status Information........................................................................................................................... 358

8. COM Setting ........................................................................................................................................................ 365

9. MQTT Publish and Subscribe Data Format ............................................................................................. 366

1. MQTT Publish Data Format ..................................................................................................................... 366

2. MQTT Resend File Format ....................................................................................................................... 368

3. MQTT Subscribe Data Format ................................................................................................................ 369

10. MQTT Communication Log ........................................................................................................................... 371

1. COMMUNICATION LOG ........................................................................................................................... 371

2. PUBLISH LOG ................................................................................................................................................ 372

3. SUBSCRIBE LOG ........................................................................................................................................... 373

11. SMS Send log ...................................................................................................................................................... 374

12. Industrial Value Conversion ........................................................................................................................... 375

Setting Example 1 : Measurement Value .................................................................................................. 375

Setting Example 2 : Current Value............................................................................................................... 377

Setting Example 3 : Voltage Value .............................................................................................................. 379

Setting Example 4 : Connection With a Pyranometer of DC4-20mA Outputs .......................... 381

Setting Example 5 : Connection With a Thermometer of DC1-5V Outputs ............................... 383

Customer Support and Inquiry .................................... 385

1. Services .................................................................................................................................................................. 386

Index ................................................................................ 387

— 8 —

Introduction

This chapter provides necessary information of the product

such as the product configuration and manuals before

actual use.

—

Introduction

—

M2M Controller Series, Configurable type, Reference Manual (Software)

— 9 —

1. Manual Composition

This manual is composed as follows:

—

Introduction

—

M2M Controller Series, Configurable type, Reference Manual (Software)

— 10 —

2. Procedure Until Ready To Use

The followings show the standard procedure until the product is ready to use.

Connect with a PC

Refer to

page 19

Set up the network of PC

Refer to

page 20

Set up with CONPROSYS WEB Setting

Refer to

page 25

Set Username and Password

Refer to

page 132

Save the settings

Refer to

page 141

Set up the product

Refer to Reference

Manual

(Hardware)

*This procedure can be different depending on the user's environment or system types.

—

Introduction

—

M2M Controller Series, Configurable type, Reference Manual (Software)

— 11 —

3. Related Manuals

The manuals related to the product are listed below.

Read them as necessary along with this document.

 Must Read The Following Manuals.

Name

When to Read

Contents

How to Get

Product Guide

Must read this after

opening the package.

This lists the product

configuration and describes

the precautions.

Included in the package

(Printed matter)

Setup Manual

Read this when setting up

the product.

This describes the required

items for setup and

configuration procedure.

Download from

the Contec

website (PDF)

Reference Manual

(Hardware)

Read this when operating

the product.

This describes the hardware

aspects such as functions and

settings.

Download from

the Contec

website (PDF)

Reference Manual

(Software)

Read this when setting up

the “CONPROSYS WEB

Setting”.

This describes how to set each

function of “CONPROSYS WEB

Setting”.

Download from

the Contec

website (PDF)

 Read The Following Manuals As Necessary.

Name

When to Read

Contents

How to Get

CONPROSYS Cloud Data

Service 2(CDS2) Manual

Read this to understand

the outline of the

CONPROSYS Cloud

Data Service 2.

This describes the outline

and specification of the

CONPROSYS Cloud Data

Service 2 as well as how to

operate the product.

Download from

the Contec

website (PDF)

CONPROSYS Cloud Data

Service 2 Concise Manual

Read this when using

the CONPROSYS Cloud

Data Service 2.

This describes the procedure

to start monitoring

measured data in Cloud Data

Service 2.

Download from

the Contec

website (PDF)

 Download Manuals

Download the manuals from the following URL.

Download

https://www.contec.com/download/

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Introduction

—

M2M Controller Series, Configurable type, Reference Manual (Software)

— 12 —

4. Online Help

We offer the detailed information on “CONPROSYS VTC” for assembling processing tasks such as

calculation and control as well as on “CONPROSYS HMI” for operating and editing the monitoring

screen through the Online Help.

Consult the Online Help as necessary.

 CONPROSYS VTC (Visual Task Control).

Online Help

https://doc.conprosys.com/help/task/V1/en/

 CONPROSYS HMI (Human Machine Interface)

Online Help

https://doc.conprosys.com/help/hmi/V1/en/

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Introduction

—

M2M Controller Series, Configurable type, Reference Manual (Software)

— 13 —

5. Check The Firmware Version

Before running the product, visit our website to check the firmware version and update to the latest

one if necessary.

Updating firmware to the latest version will resolve troubles and stabilize the operation.

Download

https://www.contec.com/download/

* Refer to the “Firmware Update (page 130)” for further details.

— 14 —

Safety Precautions

Understand the following definitions and precautions to

use the product safely. Never fail to read them before using

the product.

—

Safety Precautions

—

M2M Controller Series, Configurable type, Reference Manual (Software)

— 15 —

1. Safety Information

This document provides safety information using the following symbols to prevent accidents

resulting in injury or death and the destruction of equipment and resources.

Understand the meanings of these labels to operate the equipment safely.

DANGER

Signal word used to indicate an imminently hazardous situation which,

if not avoided, will result in death or serious injury.

WARNING

Signal word used to indicate a potentially hazardous situation which,

if not avoided, could result in death or serious injury.

CAUTION

Signal word used to indicate a potentially hazardous situation which,

if not avoided, could result in minor or moderate injury.

—

Safety Precautions

—

M2M Controller Series, Configurable type, Reference Manual (Software)

— 16 —

2. Handling Precautions

CAUTION

 The specifications of the product are subject to change without notice for enhancement and

quality improvement. Even when using the product continuously, be sure to read the manual

in the CONTEC’s website and understand the contents.

 Do not modify the software.

CONTEC will bear no responsibility for any problems, etc., resulting from modifying the

software.

 Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that

may appear in this document or for results obtained by the user as a result of using the

software.

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Safety Precautions

—

M2M Controller Series, Configurable type, Reference Manual (Software)

— 17 —

3. Security Warning

When connecting to the network, be aware of security-related problems. See the examples of

Security measures below and set up the product properly along with the network devices.

1. Information Security Risks

 Unauthorized access from the outside through a network could cause the system halt, data

damage, or exposure to malware. *1

 Invaded and used as a stepping stone, a device might attack the others through networks. (a

victim becomes an assailant)

 Information might leak without realizing due to the connection to the network.

 Secondary damages such as harmful rumors, liability in damages, social credibility fall, and

opportunity loss are expected led by the troubles described above.

*1: Malware (Malicious Software) is software that brings harm to a computer system and performs

unintended operations.

2. Security Measures – e.g.

 Do not keep using the default password. (Refer to the product manual for the password

setting).

 Set a strong password.

Combined with upper and lowercase letters, and numbers so that it cannot be easily

analogized by others.

 Change the password periodically.

 Disable unnecessary network services and functions.

 Restrict access to the network with network devices. *2

 Restrict ports to be released on the network with network devices. *2

 Create a closed network connection using such as dedicated network or VPN*3

*2: Inquire for setting procedure to manufacturers.

*3: VPN (Virtual Private Network) a secured network that wards off unauthorized access by

protecting the communication path with authentication and encryption.

Unfortunately, there are no perfect ways to avert unauthorized access or close a security hole

that are endlessly found day and night.

Please understand that risks are always involved with the Internet connection, and we strongly

recommend a user should constantly update information security measures.

— 18 —

Set the Computer

Network

This chapter describes how to connect the product with a

PC, set the network, and check the communication.

—

Set the Computer Network

—

M2M Controller Series, Configurable type, Reference Manual (Software)

— 19 —

1. Connect with a PC

To set the product, you need to first set up the network between the PC and the product in order to

establish communication.

First, connect the product with the PC.

1 Follow the instructions below to connect the computer, the controller, and the power unit.

* Refer to “Reference Manual (Hardware)” for how to create a power cable.

2 Connect the power unit with AC plug, then turn on the computer.

* After connecting the power unit with AC plug, it takes a few minutes for the controller to

complete the start-up. (approx. 1-2 min)

—

Set the Computer Network

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M2M Controller Series, Configurable type, Reference Manual (Software)

— 20 —

2. Set the Computer Network

Follow the “Computer Network Setting Procedure” described below and set the network to make the

IP addresses as shown.

The product must set a unique IP address for the bold part (200 or 101) that is not used by other

devices on your network.

* If proxy is set to your PC, do not use the proxy.

1. Computer Network Setting Procedure (for Windows 10)

1 Click the [Network & Internet] on [Windows Settings] screen.

2 Click the [Change adapter options] in [Network status].

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Contec CPS-DIO-0808BL Reference guide

Contec CPS-DIO-0808BL Reference guide

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