HERO Splendor Pro Owner's manual

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PREFACE
This vehicle is fitted with a lighting feature known as “Automatic Headlamp ON”. The feature is
mandated for all 2 Wheelers by Ministry of Road Transport & Highways (Government of
India) vide notification GSR 188 (E) dated 22nd February 2016. This feature helps in
conspicuity for improving rider safety. The headlamp of this vehicle will always be lit ON when
the engine gets ON.
This booklet is your guide to the basic operation and maintenance of your new
Hero MotoCorp SPLENDOR PRO. Please take time to read it carefully. As with any fine
machine, proper care and maintenance are essential for trouble-free operation and optimum
performance.
We at Hero MotoCorp, are committed to demonstrate excellence in our environment
performance on a continual basis, as an intrinsic element of our corporate philosophy. To
achieve this we commit ourselves to continue product innovations to improve environment
compatibility, comply with all applicable legislation including environment legislation and
strengthen the green supply chain.
Thank you for selecting a Hero MotoCorp SPLENDOR PRO. We wish you many miles of
continued riding pleasure in the years ahead.
Your motorcycle is conforming to latest (Bharat stage-IV norms) regulation for emission,
safety & noise levels. We are also using non asbestos brake shoes/pads and engine gaskets
which are environment friendly in nature.
Your Authorised Hero MotoCorp dealer will be glad to provide further information or
assistance and is equipped to handle your future service needs.
Let us make this world a safer, healthier and more environment friendly place.
ALL INFORMATION, ILLUSTRATION, PHOTOGRAPH, DIRECTIONS,
SPECIFICATIONS AND OTHER CONTENTS COVERED IN THIS OWNER'S
MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION
AVAILABLE AT THE TIME OF ITS PRINTING APPROVAL, AND THE
ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR
GUARANTEED. Hero MotoCorp Ltd RESERVES THE RIGHT TO MAKE
CHANGES IN ITS CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR
INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO
REPRODUCE ANY PART OF THIS PUBLICATION WITHOUT OBTAINING
PRIOR WRITTEN PERMISSION FROM Hero MotoCorp Ltd.
NOTE
Pg. No.
CONTENTS
Pg. No.
îE 2ngine oil 8
îEngine oil top up process 28
MOTORCYCLE IDENTIFICATION 1
PRODUCT SPECIFICATION 2
MOTORCYCLE SAFETY 4
îImportant safety information 4
îProtective apparel 5
ACCESSORIES & MODIFICATIONS 7
SAFE RIDING TIPS 6
ANTI-THEFT TIPS 7
TIPS FOR HEALTHY ENVIRONMENT 8
MOTORCYCLE VIEWS 9
RIDING 20
îRight handlebar controls 14
îIgnition switch 13
MAINTENANCE 25
TYRES 18
îFuel valve/Fuel tank 16
PARTS FUNCTION 12
îSide stand indicator/Side stand switch 15
STARTING THE ENGINE 24
SAFETY PRECAUTIONS 23
îInstruments & Indicators 12
îSteering lock 15
PRE-RIDE INSPECTION 19
UTILITY BOX/TOOL KIT/FIRST AID KIT 22
îM S 2aintenance chedule 6
îLeft handlebar controls 14
BRAKING/PARKING 21
îS 44uspension
îRear wheel 45
îB 40rake wear indicators
îF l 45ront whee
ROAD SIGNS 50
îClutch 35
îS 30park plug
îC 34arburetor
îEngine oil replacement process 28
îT 32hrottle operation
îO C 9il filter screen & entrifugal filter 2
îA 31ir cleaner
îF 38ront brake
îB 40attery
îV 33alve clearance
îD 36rive chain
îF 42use replacement
îS 42top lamp switch
îR 39ear brake
îSide stand 43
îHeadlamp focus adjustment 43
ît m 46Washing he otorcycle
îc 47Catalytic onverter
îEvaporative emission control system 47
BASIC TROUBLESHOOTING 48
WARRANTY DETAILS
HERO GENUINE PARTS
ZONAL/REGIONAL/AREA OFFICES
XXXXAEY
ZXYYYYY
1. During registration of the motorcycle.
VIN and Engine No. may be required:
2. For dealing with Legal & Insurance Departments.
Vehicle Identification Number (VIN)
Location : Stamped on the right side of the
steering head tube.
Engine No.
Location : Stamped on the lower side of the
left Crankcase.
MOTORCYCLE IDENTIFICATION
Engine No.: XXXXAEYZXYYYYY
Model: Splendor Pro
VIN
008
718
Engine
AD
AD
Kick start/Drum/Cast wheel
Kick start/Drum/Spoke wheel
Variants
XXXXAE Y Z X YYYYY
Engine
Description Year of
Manufacturing Assembly Plant Month of
Manufacturing Serial Number
Electric start/Drum/Cast wheel
Electric start/Drum/Spoke wheel H23
R09 AE
AE
1
VIN: MBLXXR09XYZXYYYYY
MBL XXR09 Y Z X YYYYY
Manufacturer
code Vehicle
Description Model Year Plant
Code Month of
Manufacturing Production
Serial Number
X
Check
Digit
MBLXXR09XYZXYYYYY
PRODUCT SPECIFICATION SPECIFICATIONSITEM
Dimensions
Overall length
Overall width
Overall height
Wheelbase
Saddle height
Ground clearance
Kerb weight
Engine oil
Fuel tank
Fuel reserve
Front fork oil
Maximum power
Maximum torque
Bore and stroke
Compression ratio
Displacement
Spark plug gap
Valve clearance
Idle speed
Front Suspension
Rear Suspension
Caster angle
1970 mm
720 mm
1040 mm
1230 mm
780 mm
160 mm
109 kg (Kick Start)
112 kg (Electric Start)
0.95 litre at disassembly and 0.75 litre at draining
12 litres (Minimum)
1.2 litres (Usable reserve)
163 ml
6.15 kW (8.36 Ps) @ 8000 r/min
0.82 kgf-m (8.05 N-m) @ 5000 r/min
50.0x49.5 mm
9.9:1
97.2 cc
BOSCH-UR4AC, NGK-CR7HSA,
Champion-P-RZ9HC (Federal Mogul)
0.6-0.7 mm
0.10 mm
0.10 mm
1400±100 r/min
Telescopic Hydraulic Shock Absorbers
Swingarm with 5 step adjustable Hydraulic
Shock Absorbers
26°
Weight
Capacities
Engine
Intake (cold)
Exhaust (cold)
Chassis and suspension
Spark plug
2
PRODUCT SPECIFICATION SPECIFICATIONSITEM
Primary reduction
Final reduction
st
Gear ratio, 1
rd
3th
4
Battery
Alternator
Starting System
Headlamp (High/Low)
Tail/Stop lamp
Turn signal lamp
Meter Illumination
Neutral indicator
Turn signal indicator
Position lamp
Hi Beam indicator
Side stand indicator
Fuse
3.722 (67/18)
3.143 (44/14)
3.182 (35/11)
1.706 (29/17)
1.238 (26/21)
0.958 (23/24)
*MF Battery, 12V-3 Ah ETZ 3 (Kick Start),
12V-3Ah ETZ 4 (Electric Start)
115 W
Kick/Electric Start (optional)
12V-35/35W Halogen Bulb-MFR**
12V 5/21W MFR**
12V-10Wx4 (Amber bulb) with clear lens-MFR**
12V-1.7Wx2
12V-1.7W
12V-3.0W
12V-3.0W
12V-1.7W
12V-1.7W
10 A, 15 A (Kick & Electric Start)
Transmission
Tyre size 2.75 x 18-42P/4 PR, Unidirectional Tyre
2.75 x 18-48P/6 PR, Unidirectional Tyre
Front
Rear
Electricals
Spoke/Cast Wheel
Spoke/Cast Wheel
Front Wheel
Rear Wheel
nd
2
* MF stands for Maintenance Free
** MFR stands for Multi-Focal Reflector
Brakes Dia. 130 mm
Dia. 110 mm
Front (Drum type)
Rear (Drum type)
3
MOTORCYCLE SAFETY
IMPORTANT SAFETY INFORMATION
There is much that you can do to protect
yourself when you ride. You will find many
helpful recommendations through out this
manual. Following are a few that we consider
most important.
It is a proven fact, Helmet significantly reduces
the number and severity of head injuries. So
always wear a helmet and make sure your pillion
rider does the same. We also recommend that
you wear eye protection, sturdy boots, gloves
and other protective gear.
Before riding your motorcycle
Always wear a helmet
Make sure that you are physically fit, mentally
focused and free of alcohol and drugs. Check
that you and your pillion are both wearing an
approved motorcycle helmet and protective
apparel. Instruct your pillion on holding onto
the grab rail or your waist, leaning with you in
turns, and keeping their feet on the footrest,
even when the motorcycle is stopped.
Your motorcycle can provide many years of
service and pleasure if you take responsibility
for your own safety and understand the
challenges you can meet on the road.
Take time to learn & practice your
motorcycle
Even if you have ridden other motorcycles,
practice riding in a safe area to become
familiar with how this motorcycle works and
handles, and to become accustomed to the
motorcycle's size and weight.
Make yourself easily visible
Ride defensively
Always pay due attention to other vehicles
around you, and do not assume that other
drivers see you. Be prepared to stop quickly or
perform an evasive maneuver.
Ride within your limits
Pushing the limits is another major cause of
motorcycle accidents. Never ride beyond your
personal abilities or faster than conditions
demand. Remember that fatigue and
negligence can significantly reduce your ability
to make good judgements and ride safely.
Do not drink and ride
Riding under the influence of alcohol or drugs
is dangerous. Alcohol can reduce your ability
to respond to changing conditions and reduce
the reaction time. Do not drink and ride.
Keep your motorcycle in safe condition
For safe riding, its important to inspect your
motorcycle before every ride and perform all
recommended maintenance. Never exceed
load limits, and use accessories that have been
recommended by Hero MotoCorp for this
vehicle.
Some drivers do not see because motorcycles
they are not looking for them. To make yourself
more visible, wear bright reflective clothing,
position yourself so that others can see you,
signal before turning or changing lanes, and use
horn which will help others to notice you.
4
An open-face helmet offers some protection,
but a full-face helmet offers more. Always
wear face shield or goggles to protect your
eyes and help your vision.
In addition to a helmet and eye protection, we
also recommend:
Your Helmet is your most important piece of
riding gear because it offers the best
protection against head injuries. A helmet
should fit your head comfortably and securely.
A bright coloured helmet can make you more
noticeable in traffic, as can reflective strips.
Additional riding gear
îSturdy boots with non-slip soles to help
protect your feet and ankles.
îLeather gloves to keep your hands warm
and help prevent blisters, cuts, burns, and
bruises.
îA two wheeler riding suit or jacket for
comfort as well as protection. Bright
coloured reflective clothing can help make
you more noticeable in traffic. Be sure to
avoid loose clothes that could get caught on
any part of your motorcycle.
Helmets and eye protection
îNot wearing a helmet increases the chance
of serious injury or death in a crash.
îBe sure you and your pillion always wear a
helmet, eye protection and other protective
apparel when you ride.
WARNING
Following are suggestions to help you choose
proper riding gear.
Personal safety is your first priority. If you or
anyone else has been injured, take time to
assess the severity of the injuries and whether
it is safe to continue riding. Call for emergency
assistance if needed. Also follow applicable
laws and regulations if another person or
vehicle is involved in the crash.
If you decide to continue riding, first evaluate
the condition of your motorcycle. If the engine
is still running, turn it off. Inspect for fluid
leaks, check the tightness of critical nuts and
bolts, and check the handlebar, brake levers,
brakes, and wheels. Ride slowly and
cautiously. Your motorcycle may have
suffered damage that is not immediately
apparent. Have your motorcycle thoroughly
checked at a qualified service facility as soon
as possible.
PROTECTIVE APPAREL
For your safety, we strongly recommend that
you always wear an approved helmet (ISI
marked), eye protection, boots, gloves, long
pants and a long sleeve shirt or jacket
whenever you ride. Take care of loose/
hanging clothes while solo/pillion riding.
Although complete protection is not possible,
wearing proper gear can reduce the chance of
injury when you ride.
If you are involved in a crash
5
îGet your motorcycle serviced regularly by
the Authorised Hero MotoCorp workshop.
Do's:
îRide defensively and at a steady speed
(between 40-50 km/hr).
îDuring night time, dip headlamps of your
motorcycle for oncoming traffic, or when
following another vehicle.
îFor stopping motorcycle, use both brakes
simultaneously, keeping throttle in the close
position.
îAlways wear a helmet (ISI marked) with
chin strap securely fastened and insist on a
helmet for your pillion rider.
îRespect road signs and obey traffic rules for
your own safety and that of others on the
road (page 50 & 51).
îGive way to others on the road and signal
before you make a turn.
îWhile riding, sit in a comfortable position
with your legs close to fuel tank.
îAlways conduct simple pre-ride inspection
(page 19).
îTightly wrap loose/hanging clothes & avoid
entangling with moving parts.
îTo make yourself more visible, wear bright
reflective clothing that fits well.
Don't
îDo not litter the road.
îDo not cross the continuous white/
yellow line in the center of the road, while
overtaking.
îNever touch any part of the hot exhaust
system like muffler.
îAvoid sudden acceleration, braking and
turning of your motorcycle.
îNever shift gears without disengaging the
clutch and closing the throttle.
îNever use cell phone while riding the
motorcycle.
îDo not attach large or heavy items to the
handlebars, front forks, or fenders.
îConcentrate on the road and avoid talking
to the pillion rider or others on the road.
îNever ride under the influence of alcohol or
drugs.
îNever take your hands off the steering
handle while riding.
SAFE RIDING TIPS
6
We strongly recommend that you use only
genuine Hero MotoCorp accessories that
have been specifically designed and tested for
your motorcycle. Hero MotoCorp cannot
test all other accessories, you must be
personally responsible for proper selection,
installation and use of non Hero MotoCorp
accessories. Check with your dealer for
assistance and always follow these guidelines:
Accessories
îBe sure electrical equipment does not exceed
the motorcycle's electrical system capacity
(page 3). A blown fuse can cause a loss of
lights.
îDo not pull a trailer or sidecar with your
motorcycle. This motorcycle was not
îMake sure that the accessory does not
obscure any lamps, reduce ground
clearance, limit suspension travel or steering
travel, affect your riding position or interfere
with operating any controls.
ACCESSORIES & MODIFICATIONS
Modifying your motorcycle or using non Hero
MotoCorp accessories can make your
motorcycle unsafe. Before you consider making
any modifications or adding an accessory, be
sure to read the following information.
îBe sure that the registration number of your
motorcycle is accurate and correct.
designed for these attachments, and their use
can seriously impair your motorcycle's handling.
_______________________________________
Modifications
îPark your motorcycle in a locked garage
whenever possible.
îMention your name, address and phone
number in this Owner's Manual and keep it
in your motorcycle at all times. Many times
stolen motorcycles are identified by
information in the Owner's Manuals that are
still with them.
PHONE NO : __________________________
We strongly advise you not to remove any
original equipment or modify your motorcycle in
any way that would change its design or
operation. Such changes could seriously impair
your motorcycle's handling, stability and
braking, making it unsafe to ride. Removing or
modifying your motorcycle lamps, mufflers,
emission control system or other equipment can
also make your motorcycle not meeting
applicable local laws & regulations.
ANTI-THEFT TIPS
îAlways lock the steering and never leave the
key in the ignition switch.
îNever park your motorcycle in an isolated
area. Park as far as possible in a designated
parking area.
îUse an additional anti-theft device of good
quality.
NAME : _______________________________
ADDRESS : ___________________________
îImproper accessories or modifications can
cause a crash in which you can be seriously
hurt or killed.
îFollow all instructions in this owner's manual
regarding accessories and modifications.
WARNING
7
The following tips shall ensure a healthy motorcycle, healthy environment, and a healthy you.
îRegular Servicing: Get your motorcycle serviced at an Authorised Hero MotoCorp
workshop, as per the service schedule, for an optimum performance and keep the emission
level under check.
îGenuine Spares: Always insist on Hero MotoCorp genuine parts as spurious or
incompatible spares and accessories can upset or deteriorate your motorcycle’s running
condition.
îGenuine engine oil: Hero 4T Plus SAE 10W 30 SL grade (JASO MA2) engine oil
recommended by Hero MotoCorp and make sure you change it every 6000 km. (with
top up every 3000 kilometres) to keep the engine fit and environment healthy.
îHealthy engine: The engine is the lifeline of every vehicle. To keep it healthy, it should be
tuned regularly, which will also help reduce pollution and improve vehicle performance &
fuel efficiency.
îNoise pollution : Noise beyond a certain decibel is pollution. Whether it is from horns or defective
mufflers, excessive noise will cause headaches and discomfort.
îEmission Pollution : Get emission of your motorcycle checked by Authorised agencies
atleast once every 3 months or as notified by the government from time to time.
îFuel Saving & Reduce Pollution : Switch "OFF" the engine while waiting at traffic signal
points to save fuel and reduce pollution, if the waiting period is long.
TIPS FOR HEALTHY ENVIRONMENT
8
*Accessories and features shown may not be part of standard fitment.
TOP VIEW MOTORCYCLE VIEWS
115
16
17
18
14
910
613
2
3
9
(6) Turn signal indicator
(5) Dimmer switch
(7) Neutral indicator
(8) High beam indicator
(9) Side stand indicator
(1) Horn switch
(2) Turn signal switch
(10) Speedometer
(4) Passing switch
(3) Clutch lever
(15) Throttle grip
(17) Ignition switch with steering lock
(19) Fuel tank cap
(18) Leg guard
(12) Fuel gauge
(16) Electric starter switch (optional)
(11) Odometer
(14) Front brake lever
(13) Rear view mirror
4
57811 12
19
(1) Carburetor
(4) Main stand
(3) Rider foot rest
(2) Gear shift pedal
(5) Side stand
(7) Women pillion step
(8) Saree guard
(9) Reflex reflector
(6) Pillion foot rest
(10) Tail/Stop lamp
(11) Rear carrier
(15) Front turn signal lamp
(13) Side stand switch
(12) Left side cover
(14) Fuel valve
10
12
14
LEFT SIDE VIEW MOTORCYCLE VIEWS
7
1245
*Accessories and features shown may not be part of standard fitment.
11
9
8
13
36
15
10
(3) Rider foot rest
(5) Rear brake pedal
(2) Kick start pedal
(1) Pillion foot rest
(4) Oil level dipstick
(11) Battery compartment ( inside)
(13) Re ar turn signal lamp
(14) Rear suspension
(15) Exhaust muffler
(12) Seat
6
7
11
12 10
8
9
(8) Headlamp
(9) Front visor
(7) Front suspension
(6) Utility box
(10) Starter motor (optional)
RIGHT SIDE VIEW MOTORCYCLE VIEWS
15
14
13
*Accessories and features shown may not be part of standard fitment.
2345
1
11
(4) Odometer Shows accumulated mileage.
(2) High beam indicator Light glows when headlamp is in Hi Beam.
(7) Turn signal indicator Flashes when turn signal switch is operated.
Sl. No. Description Function
(1) Neutral indicator Light glows when vehicle is in neutral.
(3) Side stand indicator Light glows when the side stand is put “down”.
(5) Speedometer Indicates driving speed.
(6) Fuel gauge Indicates approximate fuel quantity.
PARTS FUNCTION
Instruments and Indicators
The indicators are in the speedometer panel
above the headlamp. The functions are as
below.
6
1
2 3 4 5
7
12
“OFF” Position/
Lock Open
“LOCK” Position
“ON” Position
IGNITION SWITCH
(1) Ignition switch
(2) Ignition key
(3) Steering lock position
The engine can be started. Turn signal lamp,
Horn, Tail/Stop lamp, Fuel gauge, Pass lamp will
be functional. Key cannot be removed
Engine cannot be started and no electrical
system will be functional. Key can be removed
Steering can be locked Key can be removed
“LOCK”
“ON”
“OFF”
Key Position Function Key Removal
1
23
13
14
4. Horn switch
Press the switch to operate the horn.
There is a clutch switch provided for the safety
of the rider. The motorcycle cannot be started
by electric starter switch until the clutch lever is
operated when the vehicle is engaged in gear.
IMPORTANT : To switch “OFF” the turn
signal lamp after completing the turn, gently
push the knob inside.
Shift the turn signal knob sideways for
right/left indications and leave it to come back
to its normal position on its own.
1. Electric starter switch (For electric
start variant)
3. Turn signal lamp switch
5. Clutch Switch
Ensure starter switch (1) is operated when the
vehicle is in neutral gear. If the vehicle is
engaged in gear press the clutch lever before
operating the starter switch. Release starter
switch after the engine has started.
RIGHT HANDLEBAR CONTROLS
Gives an indication for passing ahead.
1. Passing switch
Functions in DC when the passing switch
knob is pressed in the following condition.
îHeadlamp switch is “ON” but on low beam.
LEFT HANDLEBAR CONTROLS
1
5
2
4
3
Select for high beam and for
low beam.
2. Dimmer switch
1
(1) Electric starter switch
Never hold starter switch continuously for more
than 5 seconds as continuous cranking of engine
will drain the battery.
CAUTION
Steering lock
Steering lock is within the ignition switch, turn
the key (1) to “OFF” position & turn the
handle bar towards left or right & push the key
inwards & turn towards "Lock" position. After
locking take out the key.
SIDE STAND INDICATOR
For the safety of the customer a side stand
indicator (1) is provided.
When the side stand is put “down” (Ignition
Switch “ON”), an indicator lamp glows in the
speedometer panel.
SIDE STAND SWITCH
1
A side stand switch (1) is provided in the side
stand, when the side stand is put “down”
(Ignition Switch “ON”), the switch enables the
side stand indicator lamp to glow on the
speedometer panel.
1
(1) Ignition key
1
(1) Side stand indicator
(1) Side stand switch
15
At “ON” position (2), fuel will flow from the
tank to the carburetor.
“RES” Position
“ON” Position
At “OFF” position (1), fuel cannot flow from
the tank to the carburetor. Turn the valve
“OFF” whenever the motorcycle is not in use. reserve fuel only when the main supply is
exhausted. Refill the tank as soon as possible
after switching to "RES". The reserve fuel
supply is 1.2 litres (Usable reserve).
At "RES" position (3), fuel will flow from the
reserve fuel supply to the carburetor. Use the
FUEL VALVE
“OFF” Position
The three way fuel valve is on the left side of
the carburetor.
Fuel tank capacity is 12 litres (Minimum)
including reserve supply of 1.2 litres (Usable
reserve).
FUEL TANK
2
3
îDo not operate the motorcycle with the fuel
valve in the “RES” position after refilling.
You may run out of fuel, with no reserve.
îDo not keep the fuel valve between “ON”
and “OFF” position while driving, since this
may drain reserve fuel from the tank.
NOTE
(1) “OFF” position
(2) “ON” position
(3) “RES” position
16
1
2
1
3
(1) Fuel tank cap (2) Ignition key
(3) Key hole cover
5
4
(4) Filler Neck (5) Fuel
îTo remove the fuel tank cap (1), lift the
keyhole cover (3) insert the ignition key
(2).
îFor locking, position the cap with mark
facing towards the front, back on the opening
and press gently. The key springs back to the
normal position and cap gets locked.
(1) Fuel tank cap
îTurn it clockwise and remove the fuel tank
cap (1).
îDo not overfill the tank, there should be no
fuel in the filler neck (4). Fill the tank with
fuel (5) as shown.
4
(4) “ mark
Do not park the motorcycle under direct
sunlight as it causes evaporation of petrol due
to heat and deterioration of paint gloss due to
ultra violet rays.
CAUTION
17
1
/