Andersen 400 Series - Tilt-Wash Transom Full-Frame - 0000632 Installation guide

Type
Installation guide
Installation Guide
Weight of window/door unit(s)
and accessories will vary. Use a
reasonable number of people with
sufficient strength to lift, carry,
and install window and door
unit(s) and accessories. Always
use appropriate lifting techniques.
Using ladders and/or scaffolding and working
at elevated levels may be hazardous. Follow
equipment manufacturer's instructions for
safe operation. Use extreme caution when
working around window and door openings.
Falling from opening may result in personal
injury or death.
Improper use of hand/power
tools could result in personal
injury and/or product damage.
Follow manufacturer's
instructions for safe operation
of equipment. Always wear
safety glasses.
Impact Resistant Glass used by Andersen is not hurricane proof or shatter proof, and may not offer a high level of
security. Proper installation of window and door units with impact resistant glass is as important to product
performance as the glass. Every assembly and installation is different (windloads, structural support, etc.), and
Andersen strongly recommends consultation with an Andersen supplier or an experienced contractor, architect, or
structural engineer prior to the assembly and installation of any Andersen product. Andersen has no responsibility in
regard to the post-manufactured assembly and installation of Andersen products.
Congratulations! You have just purchased one of the many fine Andersen® products. Proper assembly, installation and
maintenance are essential if the benefits of your Andersen product are to be fully attained. Therefore, please read and
follow this Instruction Guide completely. If your abilities do not match this procedure’s requirements, contact an
experienced contractor. You may direct any questions about this or other products to your local Andersen dealer, found
in the Yellow Pages under “Windows” or call Andersen WindowCare® service center at 1-888-888-7020 Monday through
Friday, 7 a.m. to 7 p.m. Central Time and Saturday, 8 a.m. to 4 p.m. Central Time. Thank you for choosing Andersen.
• Andersen® Head Flashing and Installation Flanges DO NOT take the place of standard window and door flashing. Unit
must be properly flashed and sealed with silicone for protection against water and air infiltration. Use non-reflective
flashings. Highly reflective flashing tapes can raise the surface temperature of the vinyl to the point where vinyl
deformation and product damage may occur.
• Do not apply any type of film to glass. Thermal stress conditions resulting in glass damage could occur.
• Use of movable insulating materials such as window coverings, shutters, and other shading devices may damage
glass and/or vinyl. In addition, excessive condensation may result causing deterioration of windows and doors.
Unless specifically ordered, Andersen windows and doors are not equipped with safety glass, and if broken, could
fragment causing injury. Many laws and building codes require safety glass in locations adjacent to or near doors.
Andersen windows are available with safety glass that may reduce the likelihood of injury when broken. Information
on safety glass is available from your local Andersen dealer.
Installation Guide
for Andersen® 400 Series Tilt-Wash Transom Windows
(Excluding TWT3827 and TWT3831 Sizes)
“Andersen” and “Andersen WindowCare” are registered trademarks of Andersen Corporation. All other marks where denoted are marks of Andersen Corporation.
©2003-2006 Andersen Corporation. All rights reserved. Instruction Guide 0000632 BA Revised 05/26/06
1
Transom Window
Prepare rough opening using dimensions found in
the Andersen® Product Guide, Architectural Detail
File, or visit our web site.
Check sill plate for level. Sill must be level, shim
if necessary.
Check rough opening for plumb and level. If rough
opening is not plumb or level, correct as necessary.
Check opening for square by measuring diagonally,
upper left to lower right and upper right to lower left
corner. If measurements are within 1/8", opening is
square. If rough opening is not square, correct as
necessary.
Wood Frame/ Buck Construction
Masonry Construction
Interior Views
Tape Measure
Square
Level
1. Prepare Rough Opening
For masonry installations using wood bucks, follow
procedure for wood frame construction.
Support or Stormwatch® Joining Kit must be used
when joining multiple units. Check for availability.
If Optional Stool or Sill Extension Jambs are to be
used, please refer to individual Optional Stool or
Sill Extension Jamb Application Guide.
Do not attach object/accessories to unit except
Andersen® products specifically designed for the
unit. Injury, product and/or property damage may
occur.
Level
Installation Guide
2
Tools and Supplies
• Safety Glasses
• Hammer
• Level
• Shims
• Tape Measure
• Caulk Gun
• Insulation
• Silicone Sealant
Parts Included
(1) Instruction Guide
Options and Accessories
• Extension Jambs
• Grilles
• Joining Kits
• Finish Nails (3d and 5d)
• Carpenter Square
• 1-3/4" Roofing Nails
• 1" x 4" x 6" Wood Block
• 1-1/4" Screws (minimum)
Backer Rod
Locking Pliers
Steel will corrode when used with ACQ Pressure
Treated Lumber. Obtain and use the appropriate size
stainless steel fastener as called out in the
installation guide to fasten unit to any rough opening
made from ACQ Pressure Treated Lumber. Failure to
use stainless steel fasteners for the installation could
cause a failure resulting in injury, property, or
product damage.
Exterior View
2. Prepare Unit
Remove unit from packaging. Place unit interior side
up on a clean, flat work surface.
Remove wood/foam packaging blocks and staples.
Interior Side Up
Installation Flanges are factory applied to fit 4-1/2"
wall thickness. Installation Flanges may be
reversed to fit 4-1/8" wall thicknesses.
Installation Flange
(4-1/2" Wall)
Installation Flange
(Reversed for 4-1/8" Wall)
Wood Block
Remove Installation Flanges by pulling outward.
Removal of Installation Flange may be necessary
for some masonry installations, replacement
installations, and/or where exterior finish (siding,
brick veneer, stucco) is already applied.
Masonry Construction/Replacement Installations
(may require removal of Installation Flanges)
Protection Blocks
Remove Installation Flanges by pulling outward and
reverse end for end.
Replace Sill Installation Flange in kerf centering along
sill. Tap in place until fully seated using a wood block
and hammer.
Repeat for Side Installation Flanges centering along
jambs and overlapping Sill Installation Flange equally to
the exterior.
Repeat for Head Installation Flange, centering along
head and overlapping Side Installation Flanges equally
to the exterior.
4-1/2" Wood Frame/Buck Construction
For 4-1/2" wall thickness, proceed to Step 3.
4-1/8" Wood Frame/Buck Construction
4-1/2" Wall Thickness
4-1/8" Wall Thickness
Side Jamb
Head Jamb
Side
Installation
Flange
Head
Installation
Flange
Interior Side Up
Installation Guide
3
Shims
Square
Shims
Sill
Plate
Side
Jamb
Wood Frame/Buck Construction
Masonry
Interior View
Interior View
3. Install Window Unit
Sill
Shims
Silicone Sealant
Interior View
Installation
Flange Caulk Gun
Tape
Measure
Square
Tape
Measure
Lift unit into rough opening. From interior, shim only under
Side Jambs to level and center unit. For joined units, a shim
must be placed under joining post(s).
For Wood Frame/Buck Construction, nail upper corner of
Installation Flange using a 1-3/4" roofing nail from the exterior.
Recheck level.
Measure diagonally across unit, upper left to lower right, and
upper right to lower left corners. If measurements are within
1/8", unit is square. If unit is not square, adjust with shims.
For Wood Frame/Buck Construction, fasten remaining corners.
Do not set window unit directly on sill plate. Elevate unit
on waterproof shims at side jambs.
Do not set nails when using low density, insulating
sheathing to prevent bending and cracking of
Installation Flanges.
Unit must be properly shimmed. Failure to do so could
result in product damage.
Weight of window unit(s) will vary. Use a reasonable
number of people with sufficient strength to lift, carry, and
install window unit(s) and accessories. Always use
appropriate lifting techniques.
Brick
Veneer
Sill
1/2"
Shims
Apply 1/4" bead of silicone sealant, full perimeter, to back
side of Installation Flange or full perimeter around rough
opening, 1/2" from edge.
Provide a minimum
clearance of 1/2" from
top of brick/masonry
to the bottom of any
portion of sill. Failure
to do so could result in
product damage.
Steel will corrode when used with ACQ Pressure Treated
Lumber. Obtain and use the appropriate size stainless
steel fastener as called out in the installation guide to
fasten unit to any rough opening made from ACQ Pressure
Treated Lumber. Failure to use stainless steel fasteners
for the installation could cause a failure resulting in injury,
property, or product damage.
Installation Guide
4
Tape Measure
Installation Flange
Wood Frame/Buck Construction
Exterior View
3. Install Window Unit (Continued)
Measure across head, center, and sill of unit. Center
dimension should match head and sill dimensions.
Shim to straighten Side Jamb, if necessary, by
inserting shims at midpoint behind the Side Jamb
between unit frame and rough opening.
For Wood Frame/Buck Construction, secure unit to
rough opening using 1-3/4" roofing nails through
Installation Flanges. Space nails every other hole.
Plumb, level, and square window by shimming behind
each hole. Measure unit across top, bottom and center.
Measurements should be equal.
For Wood Frame/Buck Construction, secure window to
rough opening through drilled holes using #10 x 2-1/2"
flat head screws.
For Masonry Construction, secure window to rough
opening through drilled holes using 3/16" x 2-1/2"
masonry fasteners following masonry screw
manufacturer’s instructions.
3/16 x 2-1/2"
Masonry Fastener
Wood Frame/Buck Construction
Masonry Construction
#10 x 2-1/2"
Flat Head Screw
1-3/4"
Roofing Nail
Installation Guide
5
4. Apply Flashing Tape
This instruction step depicts one of many options
for proper flashing.
Moisture infiltration problems in any type of
building can be reduced by properly flashing and/
or sealing around all building openings, including
windows and doors. Proper flashing under and
around window and door openings can reduce
moisture problems, but the performance of any
building system depends upon the design and
construction of the building system in its entirety,
which should address local environment, climate,
building codes and product and material
limitations. The design and installation of flashing
and sealing systems are the responsibility of the
architect, contractor, installer, and/or the
manufacturer of the building exterior specified for
the project.
Unit must be properly flashed and sealed for
protection against water and air infiltration. Use
non-reflective flashings. Highly reflective flashing
tapes can raise the surface temperature of the vinyl
to the point where vinyl deformation and product
damage may occur.
Apply flashing tape over Installation Flange at sill.
Apply flashing tape over Installation Flange at sides,
overlapping flashing tape at sill.
Apply flashing tape over Installation Flange at head,
overlapping flashing tape at sides.
Flashing Tape
Sill
(First)
Head
(Third)
Sides
(Second)
Installation Guide
6
Unit shown before installation for clarity.
End Fastener
Predrill
Extension
Jamb
3-1/2" Trim
Screw
Ripping of Extension Jambs may be required to fit
nonstandard wall depths.
Interior Side Up
Side
Jamb
Extension
Jamb
Head Jamb
Side
Extension
Jamb
Stool
Position Extension Jamb into dado on frame.
Hold Extension Jamb firmly to avoid tipping and drill a
5/32" hole in Extension Jamb (if not predrilled).
Fasten Extension Jambs to unit spacing fasteners
evenly, 12" to 16" apart.
Fasten ends of Extension Jambs together as shown.
6. Apply Extension Jambs
Exterior View
5. Insulate and Seal Unit
Insulate between frame, extension jambs, and rough
opening on all sides. Do not overpack or overfill with
insulation, bowed jambs may result.
Apply backer rod and silicone sealant around exterior
perimeter of window after siding (or other exterior finish)
is applied.
A minimum space of 1/4" is required around
exterior perimeter of unit between frame and
siding. Masonry/Brick Veneer installations require
a minimum 1/2" space along sill and 1/4" space
around the remaining perimeter.
When insulating between unit's frame and rough
opening or between units when joining, do not
overpack batt insulation or overfill with foam.
Bowed jambs will result affecting product
performance and/or proper operation of unit.
Siding Masonry
Backer Rod
Silicone Sealant
Interior
Exterior
Installation Guide
7
7. Attach Interior Casing (supplied by others)
If optional Sill Stop, Stool or Sill Extension Jambs are to be
used, refer to their specific instruction guides available at
your Andersen Dealer. Install on unit before Interior Casing.
Fasten Interior Casing to sill using 3d (1-1/4") finish nails.
Nail 2-3/8" below top of Sill Stop.
Fasten Interior Casing to side jambs and head using 3d
(1-1/4") finish nails. Nail 1" in from outside of Head and
Side Stop.
Set all nails to approximately 1/16" deep below wood
surface. Apply wood filler to nail hole.
When applying Interior Casing carefully read and
follow below directions and illustrations. Failure to
do so may result in damage to Sill and Jamb Liners.
Casing
Nail
1"
Side Jamb
1"
Casing
Side Jamb
Nail
Side Jamb Cross Section
Sill Cross Section
DO NOT expose unfinished wood to high
moisture conditions, excessive heat or humidity.
Finish interior wood surfaces immediately after
installation. Unfinished wood surfaces will
discolor, deteriorate, and/or may bow and split.
DO NOT stain or paint weatherstrip, silicone
beads, vinyl, glass, or hardware.
Acid solutions used to wash masonry will
damage glass, fasteners, hardware, and metal
flashing. Follow the acid solution manufacturer's
instructions carefully. Protect and/or cover
Andersen products during the cleaning process
to prevent acid contact. If acid does come in
contact with unit, immediately wash all surfaces
with clean water.
MAINTENANCE
Immediately sand and refinish any interior wood that
becomes stained or mildewed to prevent further
discoloration and/or damage. For further information,
contact your local Andersen dealer. Dealers can be
found in the Yellow Pages under Windows.
Finishing, Cleaning, and Maintenance Instructions
INTERIOR FINISHING
Read and follow finishing manufacturer’s instructions
and warnings on each container of finish material for
priming, painting, staining, and varnishing.
CLEANING
Clean exterior frame, sash members, and insect
screens using a mild detergent-and-water solution and
a soft cloth or brush. DO NOT use abrasive cleaners or
solutions containing corrosive solvents. For persistent
dirt or grime, use a nonabrasive cleanser or a mixture
of water and alcohol or ammonia.
Steel will corrode when used with ACQ Pressure
Treated Lumber. Obtain and use the appropriate size
stainless steel fastener as called out in the installation
guide to fasten unit to any rough opening made from
ACQ Pressure Treated Lumber. Failure to use stainless
steel fasteners for the installation could cause a failure
resulting in injury, property, or product damage.
Installation Guide
8
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Andersen 400 Series - Tilt-Wash Transom Full-Frame - 0000632 Installation guide

Type
Installation guide

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