Robin America RGX1800 User manual

.

Generator

Model

RGXl810/RGX2410

RGX3510/RGX5510

CONTENTS

Section

Title

Page

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

SPECIFICATIONS ."."""• """ O"O"O"O"C."."• ""."."• "O""""O"00-0-0"""" O"O"""O"O"""""""""""""""" 1

PERFORMANCE CURVES ..". ".......................................................... 3

FEATURES ................................................................................. 13

GENERAL DESCRIPTION ...................................""" ........................ 14

4-1 External View

..............................................."."."..............."..".. 14

4-2 Control Panel

.........................................................................

15

4-3 Location of Serial Number and Specification Number .............................. 23

Construction AND FUNCTION .................................................... 24

5-1 Construction

..........................................................................

24

5-2 Function

............................................................................... 24

5-3 Generator Operation

.................................................................

28

5-4 Electronic Ignition System ............................................................ 32

5-5 Oil Sensor ............................................................................. 32

SAFETY PRECAUTIONS .........................................." ..................... 36

RANGE OF APPLICATIONS ............................................................ 37

MEASURING PROCEDURES .........................................." ............... 40

8-1

Measuring Instruments .C............................................................. 40

8-2 AC Output Measuring

................................................................

43

8-3 DC Output Measuring ......" ........................." .............".. ".............. 43

8-4 Measuring Insulation Resistance

....................................................

44

CHECKING FUNCTIONAL MEMBERS ............................................... 46

9-1 Volt Meter ..........." ........................................" ......................... 46

9-2 AC Receptacles

...................................................................... 46

9-3 No-Fuse Breaker

..................................................................... 47

9-4 Stator ............................." ....................." .............................. 47

9-5 Rotor Assembly

.......................................................................

48

9-6 Condenser ............................................................................ 48

9-7 Diode Rectifier

........................................................................

49

9-8 Oil Sensor (Option)

." ........................." ....................................... 50

Disassembly AND AssEMBLY ......................................................5l

1o-1

10-2

10-3

10-4

Preparation and Precautions

........................................................ 51

Disassembly Procedures ..............................................................52

Assembly Procedures

........" ....................................................... 59

Checking, Disassembly and Reassembly of the Control Box .................”.... 65

Section Title Page

11

.

TROUBLESHOOTlNG

....................................................................

11-1 No AC Output

........................................................................

11-2 ACvoltage istoo high ortoo

low

...................................................

66

68

11

-3

AC voltage is normal at no.load. but the load cannot be applied

.................

69

71

74

11-4

No

DC Output

........................................................................

11-5 Idle Control (Option for60

Hz

only)

................................................

12

.

WIRING DIAGRAM

........................................................................

...

1.

SPECIFICATIONS

T

I

T

i

00

rr

NN

55

Inm

E

Q

0

O

W

Q

a

I

Ln

m

I-

01

07

m

-

P

CI

3

a

CI

tlOlVNtl3llV

3NIDN3

-1-

!

>j

c

6'

si

0

d

i

N

g

ln

-

N

g

W

3

0

In

-

3

0

m

?

l"

I

i

i-

,.

iI

+

x

0

cd

Q

u

.-

s

I

X

3

X

J

a,

c,

m

Y

-.

8-

w

ULLL

i

'_

klOlVNkl3llV

3NIE)N3

i

I

..

-2-

2.

PERFOMANCE CURVES

2-1

MODEL

RGX1810

2k

1.5k

t

lk

z

W

I-

0.5k

2

0

s

RGXl810

Output

Ma.

......................

Rated

.....................

Frequency

........................

Voltage

...........................

1500W

1300W

50Hz

110v

5

CURRENT(A)

-

RGXl810

Output Max.

......................

1800W

1500W

1 1

ov,

120v

.....................

2k

t

Rated

........................

Frequency 60Hz

Voltage

....................

1.5k

CURRENT(A)

-

F

lk

5

n

D.5k

+

RGX1810

Output

Ma.

......................

1500W

2k

Rated 1300W

50Hz

.....................

Frequency

........................

Voltage 220v

...........................

5

CURRENT(A)

-

-3-

t

h

3

-1k

5

n

-0.5k

I-

RGXl810

Output

Ma.

......................

Rated

.....................

Frequency

........................

Voltage

...........................

1800W

1500W

60Hz

220v

-

CURRENT(A)

-

12*

lk

1.5k

t

n

3

-0.5k

2

Y

+

t-

3

-0

o

5

CURRENT(A)

-

RGXl810

Output

Ma.

......................

Rated

.....................

Frequency

........................

Voltage

...........................

1500W

1300W

50Hz

240V

t

.2k

.1.5k

t

0.5k

to

RGXl810

Output Max.

......................

Rated

.....................

Frequency

........................

Voltage

......................

1500W

1300W

50Hz

1 1 OV/220V

CURRENT(A)

-

-4-

t2k

t

‘3

-1.5k

5

0

-1k

-0.5k

-0

RGX1810

Output

Max.

......................

1800W

Rated

.....................

Frequency

........................

60Hz

Voltage

......................

1

OV/220V

1500W

CURRENT(A1-

2-2

MODEL

RGX2410

/)*

1.5k

1

CURRENT(A)

C

z

61

3

60

s

59

L

h

>

V

3

t

120

E

110

Y

100

s

e

0

4

8

12 16 20

1.5k

0.5k

0

LO

CURRENT(A1-

-5-

0

CURRENT(A)

-

-2k

-1.5k

z

RGX2410

Output

Ma.

......................

Rated

.....................

Frequency

........................

Voltage

...........................

2400W

2000w

60Hz

220v

-0

0

2

4

6

8

10 12

CURRENT(A)

-

-6-

t

53

-

52

z

*

51

5

50

E

Y

0

x

s

49

240

E

220

s

=

120

g

200

110

100

0

4

8

12 16 20

RGX2410

Output

Max.

......................

rk

t

.....................

2000w

Rated 1700W

Frequency

........................

50Hz

1.5k

E

n

I-

3

c

3

lk

CURRENT(A1

-

CURRENT(A1-

2-3

MODEL

RGX3510

B

CURRENT(A1-

lk

0

RGX3510

Output

Max.

......................

3k

3000W

2500W

.....................

2k

t

Rated

........................

Frequency 50Hz

Voltage

...........................

110v

s

lk

5

00

-7-

B

CURRENT(A)

-

t

63

62

61

60

59

240

220

200

0

4

8

12 16

CURRENT(A)

-

4k

3k

2k

t

z

lk

5

os

n

c

3k

2k

t

lk

c

3

n

00

5

RGX3510

Output

Ma.

......................

Rated

.....................

Frequency

.........................

60Hz

3500W

3000W

Voltage

....................

1

ov,

120v

RGX3510

4k

Output

Ma.

......................

3500W

-a-

0

10

20

30

CURRENT(A)

-

-9

3k

t

2k

3

E

lk

0

4k

3k

t.

z

2k

2

0

+

s

lk

D

'3k

t

2k

z

5

n

lk

g

0

RGX3510

Output Max.

......................

Rated

.....................

Frequency

........................

Voltage

...........................

3000W

2500W

50Hz

240V

RGX3510

Output Ma.

......................

Rated

.....................

Frequency

........................

Voltage

......................

3500W

3000W

60Hz

1 1

OV/220V

120V/240V

2-4

MODEL RGX5510

t

-5k

-4k

-3k

-2k

-1k

-0

.6k

.5k

,4k

3k

,2k

.lk

0

RGX5510

Output

Max.

......................

t

.....................

5500W

Rated 4aoow

Frequency

........................

Voltage

.....................

60Hz

1 1 OV/120V

z

RGX5510

Output

Ma.

......................

5000W

4400W

.....................

-5k

t

Rated

........................

Frequency

50Hz

...........................

-4k

Voltage 220v

CURRENT(A)

-

10

-

6k

5k

t

4k

z

3k

2k

lk

0

-2k

5

-1k

0

RGX5510

Output Ma.

......................

Rated

.....................

Frequency

........................

5500W

4800W

60Hz

Voltage

...........................

220v

CURRENT(A)

-

-2k

-1k

-0

CURRENT(A)

-

11

-

RGX5510

Output

Ma.

......................

5500W

4800W

.....................

1””t

Rated

........................

Frequency

60Hz

Voltage

......................

1 1

OV/220V

12OV/24OV

5k

s

I-

-4k

g

3

0

t

3k

-2k

-1k

-0

CURRENT(A1-

2-5

DC

OUTPUT

(Option)

DC Voltage

...............

DCAmpere

...............

DC output

...............

12v

8.3A

1

oow

The voltage curve shown in the left indicates the characteristic of

DC

output when charging a battery.

The voltage

ma,

be

decreased by

20%

when the resistance load is applied.

NOTE: It is possible

-.

to use both.DC and

AC

outputs simultaneously up to the rated output in total.

-

12

-

3.

FEATURES

3-1

BRUSHLESS ALTERNATOR

Newly developed brushless alternator eliminates troublesome brush maintenance.

3-2

CONDENSER-TYPE VOLTAGE REGULATOR

A

trouble free condenser type voltage regulator ensures a stable voltage under all working

conditions.

3-3

OIL

SENSOR

Oil sensor automatically shuts off the engine whenever the oil level falls down below the lower limit

to protect the engine from seizure.

3-4

QUIET OPERATION

Robin RGX series generator delivers a quiet operation with

:

0-

A

large super silent muffler.

0

A

quiet 4-stroke Robin engine.

0

A silent cyclone air cleaner.

3-5

NO RADIO NOISE

Soise suppressor spark plug and spark plug cap are equipped standard to prevent radio frequency

interference.

3-6

LARGE FUEL TANK

The large fuel tank allows more than

5

to

10

hours of continuous operation which is sufficient for a

half day or one day work without refueling.

3-7

RUGGED TUBULAR FRAME

Full cradle type rugged tubuler frame protects the generator all around.

3-8

COMPACT AND LIGHT WEIGHT

Newly developed brushless alternator enabled the RGX generators to be very compact in size and

light in weight.

3-9

MINIMAL MAINTENANCE

0

A brushless alternator release the operator from periodical brush maintenance.

0

A trouble free condenser type voltage regulator.

0

A drip-proof alternator design.

0

No-fuse circuit breakers.

0

An electronic pointless ignition system.

0

A

dust-proof cyclone air cleaner.

3-10

LONG-LIFE DURABILITY

The heav-duty

4

stroke Robin engine and virtually maintenance-free brushless alternator ensure

-0

A brushless alternator with a condenser voltage regulator.

0

Full rubber mount in a sturdy tubular frame.

0

A forged steel crankshaft supported by two main ball bearings.

0

A pointless electronic ignition system.

0

A

cast iron cylinder liner.

0

A forged aluminum connecting rod.

u

greater durability with

:

-

13

-

4.

GENERAL DESCRIPTION

4-1

EXTERNAL

VIEW

FULL POWER SWITCH VOLTMETER NO-FUSEBREAKER

(RGX5510 DUAL VOLTAGE TYPE ONLY)

\

IDLE CONTROL SWITCH

DC FUSE HOLDER CHOKE LEVER

(Option)

AIR CLEANER

AC RECEPTACLE

DC OUTPUT TERMINAL

(Option)

EARTH (GROUND) TERMINAL

FUEL COCK

PLUG COVER (SPARK PLUG. INSIDE)

OIL SENSOR

TAN? CAP FUEL,GAUGE

(Option

:

RGX 351

0

ONLY)

/

\-

\

/

OIL DRAIN PLUG

\

DC OUTPUT TERMINAL

OIL FILLER CAP (Option

;

RGX 351

0

ONLY)

-

14-

4-2 CONTROL PANEL

RGX1810, RGX2410

:

50Hz, 60H~-llOV,12OV TYPE

VOLTMETER

\

DC FUSE (Option)

\

DC OUTPUT

TERMINAL (Option)

RGX1810, RGX2410

:

50Hz, 60H~-220V, 240V TYPE

VOLTMETER

\

DC FUSE (Optionj

DC OUTPUT

TERMINAL (Optio

/

No-FUSEBREAKER

\

AC RECEPTACLE

'EARTH

(GROUND)

TERMINAL

/

NO

-

FUSE BREAKER

%AC RECEPTACLE

-

15

-

RGXl810, RGX2410

:

50Hz,

60Hz-11 OV/220V, 120V/240V

TYPE

VOLTMETER NO

-

FUSE BREAKER

220V RECEPTACLE

DC FUSE (Option)

1 1

OV RECEPTACLE

DC OUTPUT

TERMINAL (Option) EARTH (GROUND) TERMINAL

RGXl810,2410

:

50Hz-220V WITH SPECIAL RECEPTACLE]

DC FUSE (Option)

,220V RECEPTACLE

DC OUTPUT

TERMINAL (Option)

-

16-

RGX1810,2410

:

AUSTRALIA,

50HZ-240V

VOLTMETER

\

DC OUTPUT

TERMINAL (Option)

RGX3510

50Hz,

60Hz-1 lOV, 120V

TYPE

START SWITCH VOLTMETER

(Option)

\

I

/

NO

-

FUSE BREAKER

240V

RECEPTACLE

.

NO-FUSEBREAKER

/

AC RECEPTACLE EARTH (GROUND) TERMINAL

-

17-

DC FUSE

/

(Option)

DC OUTPUT TERMINAL (Option)

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