John Deere AT-3107-J User manual

Category
Power impact wrenches
Type
User manual
1-Inch High Torque Impact Wrench Operator's Manual 1
CAUTION
RISK OF INJURY!
READ MANUAL BEFORE OPERATING!
THIS MANUAL IS AN IMPORTANT PART OF THE IMPACT WRENCH
AND SHOULD REMAIN WITH THIS UNIT WHEN YOU SELL OR RENT IT.
AT-3107-J 1-INCH
HIGH TORQUE
IMPACT WRENCH
2 1-Inch High Torque Impact Wrench Operator's Manual
Congratulations on the purchase of your new John Deere 1-Inch High Torque Impact
Wrench! You can be assured your impact wrench was constructed and designed with
quality and performance in mind. Each component has been rigorously tested to ensure
the highest level of acceptance.
The John Deere 1-Inch High Torque Impact Wrench with built in 6-Inch extension features
a steel anvil cover, oil bath clutch lubrication, built-in regulator and an adjustable dead
handle. The hard hitting clutch delivers over 2,000 ft/lbs maximum torque. This tool is
excellent for production assembly and heavy MRO applications.
This operator's manual was compiled for your benefit. By reading and following the simple
safety, installation, operation, maintenance and troubleshooting steps described in this
manual, you will receive years of trouble-free operation from your new heavy duty impact
wrench. The contents of this manual are based on the latest product information available
at the time of publication. The manufacturer reserves the right to make changes in price,
color, materials, equipment, specifications or models at any time without notice.
Once the unit has been removed from the box, immediately write in the serial number of your
unit in the space provided below.
SERIAL NUMBER_________________________________
Inspect for signs of obvious or concealed freight damage. If damage does exist, file a claim
with the transportation company immediately. Be sure that all damaged parts are replaced
and that the mechanical problems are corrected prior to operation of the unit. If you require
service, contact your Customer Service.
Mi-T-M
®
Corporation, 8650 Enterprise Drive, Peosta, IA 52068
1-877-JD-KLEEN / (1-877-535-5336) Fax 563-556-1235
Monday - Friday 8:00 a.m. - 5:00 p.m. CST
Please have the following information available for all service calls:
1. Model Number
2. Serial Number
3. Date and Place of Purchase
Introduction
1-Inch High Torque Impact Wrench Operator's Manual 3
Table of Content
INTRODUCTION ..................................................................................................... 2
TABLE OF CONTENTS ..........................................................................................
3
SAFETY ..................................................................................................................4-6
RECOGNIZE SAFETY INFORMATION ..................................................4
UNDERSTAND SIGNAL WORDS ...........................................................4
READ OPERATING INSTRUCTIONS ....................................................
4
ALWAYS WEAR APPROVED EYE PROTECTION .................................
5
HEARING PROTECTION IS RECOMMENDED .....................................5
WEAR RESPIRATORY PROTECTION .. ............................................... 5
AVOID PROLONGED EXPOSURE TO VIBRATION ..............................6
90 PSIG MAXIMUM .............................................................. 6
USE ONLY IMPACT SOCKETS AND ACCESSORIES ...........................
6
INSTALLATION .......................................................................................................
7
RECOMMENDED AIR LINE SET-UP ......................................................7
OPERATION ...........................................................................................................
8
MAINTENANCE ......................................................................................................8
TROUBLESHOOTING ............................................................................................9
SPECIFICATIONS ...................................................................................................
9
STATEMENT OF WARRANTY ...............................................................................10-11
FRENCH ..................................................................................................................12-21
SPANISH .................................................................................................................
22-31
4 1-Inch High Torque Impact Wrench Operator's Manual
READ OPERATING INSTRUCTIONS
Always become familiar with all the instructions and
warnings before operating any pneumatic tool.
RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol on
your pneumatic tool or in this manual, be alert to the potential
for personal injury.
Follow recommended precautions and safe operating
practices.
UNDERSTAND SIGNAL WORDS
A "DANGER, WARNING or CAUTION" safety warning will be
surrounded by a "SAFETY ALERT BOX." This box is used to
designate and emphasize Safety Warnings that must be
followed when operating this tool.
Accompanying the Safety Warnings are "signal words" which
designate the degree or level of hazard seriousness. The
"signal words" used in this manual are as follows:
DANGER
: Indicates an imminently hazardous situation
which, if not avoided, WILL result in
death or
serious injury.
WARNING: Indicates a potentially hazardous situation
which, if not avoided, COULD result in
death or
serious injury.
CAUTION: Indicates a potentially hazardous situation
which, if not avoided MAY result in minor or
moderate injury.
ALWAYS PROVIDE A COPY OF THIS MANUAL TO
ANYONE USING THIS EQUIPMENT. READ ALL
INSTRUCTIONS BEFORE OPERATING THIS TOOL
AND ESPECIALLY POINT OUT THE "SAFETY
WARNINGS" TO PREVENT THE POSSIBILITY OF
PERSONAL INJURY TO THE OPERATOR.
Safety
1-Inch High Torque Impact Wrench Operator's Manual 5
ALWAYS WEAR APPROVED EYE PROTECTION
Impact resistant eye protection should meet or ex-
ceed the standards as set forth in the United States
ANSI Z87.1, Occupational and Educational Eye and
Face Protection. Look for the marking Z87.1 on your
eye protection to insure that it is an approved style.
For further information, ANSI Z87.1, Occupational
and Educational Eye and Face Protection, is avail-
able from the American National Standards Institute,
Inc., 11 West 42nd Street, New York, NY 10036.
HEARING PROTECTION IS RECOMMENDED
Hearing protection should be used when the noise
level exposure equals or exceeds an 8 hour time-
weighted average sound level of 85 dBA. Process
noise, reflective surfaces, other tools being operated
nearby, all add to the noise level present in your
work area. If you are unable to determine your noise
level exposure, we recommend the use of hearing
protection.
WEAR RESPIRATORY PROTECTION
It is advisable, when using this tool for extended
periods of time, to wear a protective mask. This will
help prevent the inhalation of the fine dust produced
while using this tool. Prolonged breathing of dust
particles may lead to future respiratory problems.
Some dust created by power sanding, sawing,
grinding, drilling and other construction activities
contain chemicals known to cause cancer, birth
defects or reproductive harm. Some examples of
these chemicals are:
Lead from lead-base paints
Crystalline Silica from bricks, cement and other
masonry products.
Arsenic and Chromium from chemically treated
lumber.
Your risk from these exposures varies, depending
on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well
ventilated area and work with approved safety
equipment such as those dust masks that are
specially designed to filter out microscopic particles.
WARNING
6 1-Inch High Torque Impact Wrench Operator's Manual
AVOID PROLONGED EXPOSURE TO VIBRATION
Pneumatic tools can vibrate during use. Prolonged exposure
to vibration or very repetitive hand and arm movements, can
cause injury. Stop using any tool if discomfort, tingling feeling
or pain occurs. You should consult your physician before
resuming use of the tool.
90 PSIG MAXIMUM
Designed to operate at an air pressure of 90 pounds per square
inch gauge pressure (90 PSIG) maximum, at the tool. Use of
higher air pressure can, and may cause injury. Also use of higher
air pressure places the internal components under loads and
stresses they were not designed for, causing premature tool
failure.
NOTE: The air supply should be clean and dry, preferably
lubricated. For best results drain the moisture from your
compressor daily.
USE ONLY IMPACT SOCKETS AND ACCESSORIES
Only use sockets designated "For Use With Impact Wrenches."
Hand tool sockets can break creating a hazard from flying
pieces. Always check sockets, retainers and drives regularly for
wear or damage and replace when necessary.
WARNING
CAUTION
1-Inch High Torque Impact Wrench Operator's Manual 7
Always use clean dry air. Excessive moisture and dirt will greatly reduce the life of any
air motor. We recommend the installation of an in-line filter-regulator-lubricator as close
to the tool as possible.
Be sure all hoses and fittings are the correct size and tightly secured.
Designed to operate on 90 PSIG, lower pressure (below
90 PSIG) will reduce performance of the tool while higher air
pressure (over 90 PSIG) raises the performance of the tool
beyond its rated capacity and could cause serious damage
to tool and user.
Installation
RECOMMENDED AIR LINE SET-UP
8 1-Inch High Torque Impact Wrench Operator's Manual
Maintenance
LUBRICATION:
An automatic in-line filter-regulator-lubricator is recommended as it increases tool life
and keeps the tool in sustained operation. The in-line lubricator should be regularly
checked and filled with air tool oil. Proper adjustment of the in-line lubricator is
performed by placing a sheet of paper next to the exhaust ports and holding the throttle
open approximately 30 seconds. The lubricator is properly set when a light stain of oil
collects on the paper. Excessive amounts of oil should be avoided.
The oil reservoir in the anvil housing should be checked every 40 hours of operation.
Remove the oil plug from the housing and hold tool so the oil port is lower than the anvil
housing. Drain oil. Measure and refill with approximately 1 oz. (30 ml) of John Deere
AT-4003 oil. Never overfill the anvil mechanism or excessive pressure will be created
reducing tool speed and power. If the tool becomes sluggish after adding oil, remove a
small amount of oil and check performance again.
In the event that it becomes necessary to store the tool for an extended period of time
(overnight, weekend, etc.), it should receive a generous amount of lubrication at that
time. The tool should be run for approximately 30 seconds to ensure oil has been
evenly distributed throughout the tool. The tool should be stored in a clean and dry
environment.
Recommended lubricants: Use John Deere AT-4003 air tool oil or any other high
grade turbine oil containing moisture absorbent, rust inhibitors, metal wetting agents
and an EP (extreme pressure) additive.
Operation
PRE-OPERATION:
Before the tool is connected to the air supply, clear the air hose of accumulated dust
and moisture. Before removing a tool for service or changing sockets, make sure the
air line is shut-off and drained of air. This will prevent the tool from operating if the
throttle is accidentally engaged.
OPERATION:
This impact wrench has a built-in-power regulator, which can be adjusted by turning
the valve counter-clockwise to increase and clockwise to decrease. The numbers on
the dial are only for reference and does not note a specific power output.
Once a bolt or fastener is seated, impacting for longer than five seconds will cause
excessive wear and damage to the impacting mechanism. If it takes longer than five
seconds to tighten your bolt or fastener, we recommend the use of a larger size impact
wrench.
CAUTION: ONLY USE SOCKETS DESIGNED FOR IMPACT
TOOLS. USING HAND TOOL SOCKETS CAN BE
HAZARDOUS AND MAY RESULT IN PERSONAL
INJURY. ALWAYS CHECK ACCESSORIES FOR
WEAR, CRACKS AND OTHER DEFECTS BEFORE
USE.
THE DESIGN OF THIS TOOL REQUIRES THAT
EXTRA CARE MUST BE TAKEN WHEN USING THE
WRENCH IN TIGHT AREAS. HANDS AND FINGERS
SHOULD NOT BE HELD BETWEEN TOOL AND
WORK SURFACE. PERSONAL INJURY MAY
RESULT.
1-Inch High Torque Impact Wrench Operator's Manual 9
Troubleshooting
Specifications
ITEM
Drive -----------------------------------------------------1"
Free Speed ---------------------------------------------3,500 RPM
Impacts per minute -----------------------------------1,300 IPM
Torque range -------------------------------------------
500-1800 ft./lbs.
Length ---------------------------------------------------20"
Weight ---------------------------------------------------24 lbs.
Air inlet --------------------------------------------------1/2" NPT
Average air consumption ------------------- 15 CFM
Maximum operating pressure ----------------------90 PSI
Recommended Hose Size --------------------------1/2" I.D.
Loss of Power
1. Check air supply. For rated
performance, 90 PSI air
pressure is required at the
tool, with tool operating
2. Check for wet or dirty air.
Wet air tends to wash lubri
-
cant away. Dirt or foreign
matter will impede the action
of the motor. If dirt or water
has entered the tool, flush
with John Deere AT-4003.
3. Contact your customer ser
-
vice.
1. Low air pressure
2. Improper lubrication or
dirt build up
3. Worn motor parts, or
other problems
Problem
Symptom
Solution
10 1-Inch High Torque Impact Wrench Operator's Manual
Limited Warranty
John Deere Two-Year Limited Warranty. John Deere Wrench,
Models covered in this manual, are warranted by John Deere to the
original user against defects in workmanship or materials under nor-
mal use for two years after date of purchase. Any part which is de
-
termined to be defective in material or workmanship and returned to
an authorized service location, as John Deere designates, shipping
costs prepaid, will be, as the exclusive remedy, repaired or replaced
at John Deere’s option. For limited warranty claim procedures,
see PROMPT DISPOSITION below. This limited warranty gives
purchasers specific legal rights which may vary from jurisdiction to
jurisdiction.
Limitation of Liability. To the extent allowable under applicable
law, John Deere’s liability for consequential and incidental damages
is expressly disclaimed. John Deere’s liability in all events is limited
to and shall not exceed the purchase price paid.
Warranty Disclaimer. John Deere has made a diligent effort to pro
-
vide product information and illustrate the products in this literature
accurately; however, such information and illustrations are for the
sole purpose of identification, and do not express or imply a warranty
that the products are merchantable, or fit for a particular purpose,
or that the products will necessarily conform to the illustrations or
descriptions.
Except as provided below, no warranty or affirmation of fact,
expressed or implied, other than as stated in the “LIMITED WAR
-
RANTY” above is made or authorized by John Deere.
1-Inch High Torque Impact Wrench Operator's Manual 11
Product Suitability. Many jurisdictions have codes and regulations
governing sales, construction, installation, and/or use of products for
certain purposes, which may vary from those in neighboring areas.
While John Deere attempts to assure that its products comply with
such codes, it cannot guarantee compliance, and cannot be respon-
sible for how the product is installed or used. Before purchase and
use of a product, review the product applications, and all applicable
national and local codes and regulations, and be sure that the prod-
uct, installation, and use will comply with them.
Certain aspects of disclaimers are not applicable to consumer prod-
ucts: e.g., (a) some jurisdictions do not allow the exclusion or limita-
tion of incidental or consequential damages, so the above limitation
or exclusion may not apply to you; (b) also, some jurisdictions do not
allow a limitation on how long an implied warranty lasts, consequen-
tially the above limitation may not apply to you; and (c) by law, during
the period of this limited warranty, any implied warranties of implied
merchantability or fitness for a particular purpose applicable to
consumer products purchased by consumers, may not be excluded
or otherwise disclaimed.
Prompt Disposition. John Deere will make a good faith effort for
prompt correction or other adjustment with respect to any product
which proves to be defective within limited warranty. For any product
believed to be defective within limited warranty, first write or call
dealer from whom the product was purchased. Dealer will give ad-
ditional directions. If unable to resolve satisfactorily, write to the
Mi-T-M
®
Corporation at address below, giving dealer’s name, ad-
dress, date, and number of dealer’s invoice, and describing the
nature of the defect. Title and risk of loss pass to buyer on delivery
to common carrier. If product was damaged in transit to you, file
claim with carrier.
Mi-T-M
®
Corporation, 8650 Enterprise Drive, Peosta, IA 52068
1-877-JD-KLEEN / (1-877-535-5336) Fax 563-556-1235
Monday - Friday 8:00 a.m. - 5:00 p.m. CST
1-Inch High Torque Impact Wrench Operator's Manual 13
Table Des Matieres
INTRODUCTION .....................................................................................................12
TABLE DES MATIERESRE ....................................................................................
13
SÉCURITÉ .............................................................................................................. 14-16
RECONNAÎTRE LES SYMBOLES DE MISE EN GARDE ......................14
COMPRENDRE LES TERMES DE MISE EN GARDE ...........................14
LISEZ LES INSTRUCTIONS D’UTILISATION ......................................14
PORTEZ TOUJOURS DES LUNETTES DE PROTECTION
HOMOLOGUÉES ....................................................................................15
LE PORT D’UN CASQUE EST RECOMMANDÉ ....................................
15
LE PORT D’UNE PROTECTION RESPIRATOIRE EST
RECOMMANDÉ .....................................................................................15
ÉVITEZ UNE EXPOSITION PROLONGÉE AUX VIBRATIONS ..............16
PRESSION MAXIMUM DE 620 KPA .......................................................16
N'UTILISEZ QUE DES DOUILLES ET ACCESSORIES
IMPACT ...................................................................................................16
INSTALLATION .......................................................................................................
17
CONFIGURATION RECOMMANDÉE DE LA CONDUITE
D’ALIMENTATION EN AIR ......................................................................17
FONCTIONNEMENT ...............................................................................................18
ENTRETIEN ............................................................................................................18
DÉPANNAGE ..........................................................................................................
19
SPÉCIFICATIONS ...................................................................................................
19
CONDITIONS DE LA GARANTIE ..........................................................................
20-21
1-Inch High Torque Impact Wrench Operator's Manual 23
Tabla de Materias
INTRODUCCION ..................................................................................................... 22
TABLA DE MATERIAS ...........................................................................................
23
SEGURIDAD ........................................................................................................... 24-26
INFORMATION DE SÉCURITÉ RECONOCER ......................................24
PALABRAS DE ALERTA QUE ENTIENDO .............................................24
LAS INSTRUCCIONES DE OPERACIÓN ..............................................24
SIEMPRE USE PROTECCIÓN PARA LOS OJOS APROBADA .............25
SE RECOMIENDA LA PROTECCIÓN DE LOS OÍDOS .........................25
USE PROTECCIÓN RESPIRATORIA .....................................................25
EVITE LA EXPOSICIÓN PROLONGADA A LA VIBRACIÓN ..................26
620 KPA PRESIÓN ATMOSFÉRICA, MÁXIMO ......................................26
USE SOLAMENTE ACCESORIOS Y CASQUILLOS DE IMPACTO .......26
INSTALACIÓN ........................................................................................................27
PREPARACIÓN DE TUBERÍA DE AIRE RECOMENDADA ....................27
OPERACIÓN ...........................................................................................................28
MANTENIMIENTO ..................................................................................................
28
LOCALIZACION DE FALLAS .............................................................. 29
ESPECIFICACIONES .............................................................................................29
DECLARACION DE GARANTIA ............................................................................30-31
32 1-Inch High Torque Impact Wrench Operator's Manual
#37-0837-082404
©
Copyright 2004, John Deere
Manufactured for Deere & Company
Moline, Illinois 61265
1-Inch High Torque Impact Wrench
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John Deere AT-3107-J User manual

Category
Power impact wrenches
Type
User manual

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