Pole Saw
TBPS
Operator’s Manual
IMPORTANT: READ SAFETY RULES
AND INSTRUCTIONS CAREFULLY
P/N 9096-A10702 © 2003
PRINTED IN TAIWAN
2
INTRODUCTION
Copy the serial number
here:
THANK YOU
Thank you for buying this quality product. This modern
outdoor power tool will provide many hours of useful
service. You will find it to be a great labor-saving device.
This operator’s manual provides you with easy-to-
understand operating instructions. Read the whole
manual and follow all the instructions to keep your new
outdoor power tool in top operating condition.
PRODUCT REFERENCES, ILLUSTRATIONS
AND SPECIFICATIONS
All information, illustrations, and specifications in this
manual are based on the latest product information
available at the time of printing. We reserve the right to
make changes at any time without notice.
Copyright© 2004 MTD SOUTHWEST INC, All Rights
Reserved.
SERVICE INFORMATION
Service on this unit both within and after the warranty
period should be performed only by an authorized and
approved service dealer.
For service call 1-800-520-5520 to obtain a list of
authorized service dealers near you. For more details
about your unit, visit our website at www.troybilt.com.
If you have difficulty assembling this product or have any
questions regarding the controls, operation or
maintenance of this unit, please call the Customer
Support Department.
DO NOT RETURN THE UNIT TO THE RETAILER.
PROOF OF PURCHASE WILL BE REQUIRED FOR
WARRANTY SERVICE.
Make sure you carefully read and understand this manual
before starting or operating this equipment.
THIS PRODUCT IS COVERED BY ONE OR MORE U.S.
PATENTS. OTHER PATENTS PENDING.
S/N :
ITEM :
MODEL :
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . .3
Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . .8
Maintenance and Repair Instructions . . . . . . . . . . .11
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Warranty Information . . . . . . . . . . . . . . . . . . . . . . .14
Parts List . . . . . . . . . . . . . . . . . . .Inside Back Cover
Copy the model and parent
part number here:
Before beginning, locate the unit’s model plate. It lists
the model and serial numbers of your unit. Refer to the
sample plate below and copy the information for future
reference.
3
RULES FOR SAFE OPERATION
SPECIAL SAFETY WARNINGS FOR GAS
POWERHEADS
• Store fuel only in containers specifically designed and
approved for the storage of such materials.
• Always stop the engine and allow it to cool before filling
the fuel tank. Never remove the cap of the fuel tank, or
add fuel, when the engine is hot. Never operate the unit
without the fuel cap securely in place. Loosen the fuel
tank cap slowly to relieve any pressure in the tank.
•Mix and add fuel in a clean, well-ventilated area
outdoors where there are no sparks or flames. Slowly
remove the fuel cap only after stopping engine. Do not
smoke while fueling or mixing fuel. Wipe up any spilled
fuel from the unit immediately.
•Avoid creating a source of ignition for spilled fuel. Do
not start the engine until fuel vapors dissipate.
•Move the unit at least 30 feet (9.1 m) from the fueling
source and site before starting the engine. Do not
smoke. Keep sparks and open flames away from the
area while adding fuel or operating the unit.
• Never start or run the unit inside a closed room or
building. Breathing exhaust fumes can kill. Operate this
unit only in a well ventilated area outdoors.
READ ALL INSTRUCTIONS
BEFORE OPERATING
• Carefully read and understand the operator's manual of
the unit that powers this attachment.
• Read this operating instruction manual carefully. Be
thoroughly familiar with the controls and the proper use
of the equipment. Know how to stop the unit and
disengage the controls quickly.
• Do not operate this unit when tired, ill, or under the
influence of alcohol, drugs, or medication.
• Never allow children to operate the equipment. Never
allow adults unfamiliar with the instructions to use the
unit. Never allow adults to operate the equipment
without proper instruction.
•All guards and safety attachments must be installed
properly before operating the unit.
SYMBOL MEANING
The purpose of safety symbols is to attract your
attention to possible dangers. The safety symbols,
and their explanations, deserve your careful attention
and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or
warnings they give are not substitutes for proper
accident prevention measures.
NOTE: Advises you of information or instructions vital to
the operation or maintenance of the equipment.
SYMBOL MEANING
• IMPORTANT SAFETY INSTRUCTIONS •
Failure to obey a
safety warning can
result in injury to yourself and others.
Always follow the safety precautions to
reduce the risk of fire, electric shock and
personal injury.
WARNING:
Failure to obey a
safety warning will
result in serious injury to yourself or to
others. Always follow the safety precautions
to reduce the risk of fire, electric shock and
personal injury.
DANGER:
Failure to obey a
safety warning may
result in property damage or personal injury
to yourself or to others. Always follow the
safety precautions to reduce the risk of fire,
electric shock and personal injury.
CAUTION:
Indicates
danger,
warning or caution. Attention is required in
order to avoid serious personal injury. May
be used in conjunction with other symbols
or pictographs.
SAFETY ALERT:
Read the Operator’s Manual(s) and follow all
warnings and safety instructions.
Failure to do so can result in serious injury to the
operator and/or bystanders.
FOR QUESTIONS, CALL 1-800-520-5520
When using the unit,
you must follow the
safety rules. Please read these instructions
before operating the unit in order to ensure the
safety of the operator and any bystanders.
Please keep these instructions for later use.
WARNING:
Gasoline is highly
flammable, and its
vapors can explode if ignited. Take the
following precautions:
WARNING:
4
CHAIN SAW OPERATING PROCEDURES
• Keep bystanders, especially children and pets, at least
50 ft (15 m) away.
•Wear safety glasses or goggles that are marked as
meeting ANSI Z87.1 standards, and ear/hearing
protection when operating this unit. Wear a face or
dust mask if the operation is dusty.
•Wear heavy, long pants, boots, gloves and a long sleeve
shirt. Do not wear loose clothing, jewelry, short pants,
sandals or go barefoot. Secure hair above shoulder level.
• Use the unit only in daylight or good artificial light.
•
Use the right tool. Only use this tool for the purpose
intended.
• Always stop the engine/motor when operation is
delayed or when walking from one location to another.
• Use only genuine factory replacement parts and
accessories for this unit. These are available from
your authorized service dealer. Use of any unauthorized
parts or accessories could lead to serious injury to the
user or damage to the unit, and void your warranty.
KICKBACK SAFETY PRECAUTIONS
•With a basic understanding of kickback, you can
reduce or eliminate the element of surprise. Sudden
surprise contributes to accidents.
• Grip saw firmly. Hold the chain saw firmly with both
hands when the motor is running. Keep a good firm grip
on the saw with both hands, the right hand on the rear
handle, and the left hand on the front handle.
• Do not let the nose of the guide bar contact a log,
branch, ground or other obstruction.
• Always cut with the engine running at full speed. Fully
squeeze the throttle trigger and maintain a steady
cutting speed.
RULES FOR SAFE OPERATION
• Do not over reach.
• Follow the manufacturer’s sharpening and
maintenance instructions for the saw chain.
• Use only replacement bars and chains specified by the
manufacturer or the equivalent.
OTHER SAFETY PRECAUTIONS
• DO NOT operate a chain saw with one hand! Serious
injury to the operator, helpers, or bystanders may
result from one-handed operation. A chain saw is
intended for two-handed use.
• Do not operate a chain saw if you are fatigued.
• Do not wear loose clothing or jewelry, as they can get
caught in moving parts. Non-skid footwear is
recommended when working outdoors. Wear
protective hair covering to contain long hair.
• Use safety glasses, safety footwear, snug fitting
clothing, protective gloves, and protective hearing and
head gear.
• Use caution when handling fuel. Move the chain saw
at lest 10 feet (3 m) from the fueling point before
starting the engine.
• Do not allow other persons to be near the chain saw
when starting or cutting with the chain saw. Keep
bystanders and animals out of the work area.
• Keep the work area clean. Cluttered areas invite
injuries. Do not start cutting until you have a clear
work area, secure footing, and a planned retreat path
from the falling branches.
• Stay Alert. Watch what you are doing. Use common
sense. Do not operate the chain saw when you are
tired. Keep all parts of your body away from the saw
chain when the motor is operating. Before you start
the saw, make sure the saw chain is not contacting
anything.
• Disconnect the chain saw when not in use, before
servicing, and when changing accessories and
attachments such as saw chain and guard.
• Check damaged parts. Before further use of the chain
saw, a guard or other part that is damaged should be
carefully checked to determine that it will operate
properly and perform its intended function. Check for
alignment of moving parts, binding of moving parts,
breakage of parts, mounting, and any other conditions
that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by
an authorized service center, unless otherwise
indicated in this instruction manual.
Kickback may occur
when the nose or tip
of the guide bar touches an object, or when
the wood closes in and pinches the saw
chain in the cut. Tip contact in some cases
may cause a lightning-fast reverse action,
kicking the guide bar rapidly back towards
the operator. Pinching the saw chain along
the top of the guide bar may push the guide
bar rapidly back towards the operator.
Either of these reactions may cause you to
lose control of the saw, which could result in
serious injury to the user.
Do not rely exclusively upon the safety
devices built into your saw. As a chain saw
user, you should take several steps to keep
your cutting jobs free from accident or injury.
WARNING:
5
•Use extreme caution when cutting small sized brush
and sapling, as slender material may catch the saw
chain and be whipped toward you or pull you off
balance. Do not operate a chain saw in a tree unless
you are specifically trained to do so. When cutting a
limb that is under tension, be alert for spring back so
that you will not be struck when the tension in the
wood fibers is released. Do not expose the chain saw
to rain. Do not use the chain saw in damp or wet
locations. Do not use the chain saw in the presence of
flammable liquids or gases.
• All chain saw service, other than the items listed in the
user manual safety and maintenance instructions,
should be performed by competent chain saw
personnel. Do not attempt to repair it yourself; there
are no user serviceable parts inside.
• When not in use, chain saws should be stored out of
the reach of children, in a dry, high or locked-up place.
When storing saw, use a scabbard or carrying case.
• The chain saw will do a better and safer job when
used at the rate for which it was intended.
• Use the right tool. Cut wood only. Do not use the chain
saw for purposes for which it was not intended. For
example, do not use the chain saw for cutting plastic,
masonry, or non-building materials.
• Use devices, such as low-kickback chain, guide bar
nose guards, chain brakes and special guide bars,
which reduce the risks associated with kickback.
• There are no other replacement components for
achieving kickback protection in accordance with CSA
Z62.3.
• Do not operate a chain saw that is damaged,
improperly adjusted, or not completely and securely
assembled. Be sure that the saw chain stops moving
when the trigger is released.
• Do not attempt operations beyond your capacity or
experience.
• Never remove, modify or make inoperative any safety
device furnished with your unit.
• This saw is classified by CSA as a Class 2C saw. It is
intended for infrequent use by homeowner’s, cottagers
and campers, and for such general applications such
as clearing, pruning, cutting firewood, etc. It is not
intended for prolonged use. If the intended use
involves prolonged periods of operation, this may
cause circulatory problems in the user’s hands due to
vibration. It may be appropriate to use a saw having an
anti-vibration feature.
• Safety clothing required by your safety organizations,
government regulations, or your employer should be
used; otherwise, snug fitting clothing, safety footwear,
and hand and ear protection should be worn.
Low-kickback saw chain is chain that has met the
kickback performance requirements of ANSI B175.1-
1991 and is in accordance with CSA Z62.3. Do not use
other replacement chain unless it has met these
requirements for your specific model.
• Do not use any other cutting attachment or
accessories. Use only original equipment
manufacturer replacement parts and accessories,
which are designed specifically to enhance the
performance and maximize the safe operation of our
products. Failure to do so may cause poor
performance and possible injury. Use only the chain
and bar supplied with this product. Do not use any
other cutting attachment. Use of such attachments will
void your factory warranty and could result in serious
bodily injury.
•Never touch the chain or attempt to service the saw
while the engine is running. Make sure all moving parts
have stopped. Allow the chain saw to cool, as the
chain can be hot.
•Check the bar and chain at frequent intervals for
proper adjustment. Make sure the bar and chain are
properly tightened and sharpened. Visually inspect for
damage. Repair any damage before restarting or
operating the chain saw.
• Do not cut near electrical cables or power lines.
• Do not use the pole saw to fell a tree. Use a standard
chain saw for this application.
MAINTENANCE AND STORAGE
• Allow the unit to cool before storing or transporting.
Be sure to secure the unit while transporting.
• Store the unit in a locked up and dry or high and dry
place to prevent unauthorized use or damage, out of
the reach of children.
• Never douse or squirt the unit with water or any other
liquid. Keep handles dry, clean and free from debris.
Clean after each use.
• Keep these instructions. Refer to them often and use
them to instruct other users. If you loan someone this
unit, also loan them these instructions.
• Only qualified personnel should perform any repairs
or maintenance procedures that are not described
in this manual.
SAVE THESE
INSTRUCTIONS
RULES FOR SAFE OPERATION
6
RULES FOR SAFE OPERATION
SYMBOL MEANING
• SAFETY ALERT SYMBOL
Indicates danger, warning, or cau-
tion. May be used in conjunction
with other symbols or pictographs.
•WARNING - READ OPERATOR'S
MANUAL
Read the Operator’s Manual(s) and
follow all warnings and safety
instructions. Failure to do so can
result in serious injury to the opera-
tor and/or bystanders.
• WEAR HEAD, EYE AND HEARING
PROTECTION
WARNING
:
Thrown objects and
loud noise can cause severe eye
injury and hearing loss. Wear eye
protection meeting ANSI Z87.1-
1989 standards and ear protection
when operating this unit. Falling
objects can cause severe head
injury. Wear head protection when
operating this unit.
Use a full face
shield when needed.
• KEEP BYSTANDERS AWAY
WARNING: Keep all bystanders,
especially children and pets, at least
50 feet (15 m) from the operating
area.
SAFETY AND INTERNATIONAL SYMBOLS
This operator's manual describes safety and international symbols and pictographs that may appear on this product.
Read the operator's manual for complete safety, assembly, operating and maintenance and repair information.
SYMBOL MEANING
• THROWN OBJECTS CAN CAUSE
SEVERE INJURY
WARNING: Do not operate unit
without proper attachments and
guards in place.
• GUIDE BAR
WARNING
Contact of the guide bar tip with any
object should be avoided. Tip contact
may cause the guide bar to move
suddenly upward and backward,
which may cause serious injury.
• USE BOTH HANDS
Always use both hands while oper-
ating the chain saw. Never use only
one hand to operate the saw.
• HOT SURFACE WARNING
Do not touch a hot muffler or cylin-
der. You may get burned. These
parts get extremely hot from opera-
tion. When turned off they remain
hot for a short time.
7
RULES FOR SAFE OPERATION
KNOW YOUR UNIT
Tension
Adjustment Screw
Guide Bar
Saw Chain
Oil Tank Cap
Drive Shaft
Guide Bar
Nose
Sprocket
Cover
Chain
Catcher
Bar Retaining Nuts
8
OPERATING INSTRUCTIONS
The add-on should be installed with the release button in
the primary hole.
Check Flex Shaft Engagement Prior to Using
1. Start the unit.
2. Briefly engage and release the trigger.
3. Check that add-on is operating.
4. If the add-on is not operating, remove add-on and
repeat steps for installing the add-on.
5. Recheck operation of add-on attachment.
4. Turn the knob clockwise to tighten (Fig. 3).
ASSEMBLING THE COUPLER
The following Troy-Bilt Add-Ons are also available for your unit:
Cultivator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TBGC
Edger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TBLE
Hedge Trimmer . . . . . . . . . . . . . . . . . . . . . . . . . . TBAH
Straight Shaft Trimmer . . . . . . . . . . . . . . . . . . . . . TBSS
Turbo Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . TBTB
Pole Saw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TBPS
NOTE: To make installing or removing the add-on easier,
place the unit on the ground or on a work bench.
Removing the add-on
1. Turn the knob counterclockwise to loosen (Fig. 1).
2. Press and hold the release button (Fig. 1).
3. While firmly holding the upper shaft housing, pull the
add-on out of the coupler (Fig. 2).
Installing the add-on
1. Remove the hanger from the top of the shaft housing.
2. Turn knob counterclockwise to loosen (Fig. 1).
3. While firmly holding the add-on, push it straight into
the coupler (Fig. 2).
Fig. 1
Coupler
Release Button
Guide Recess
Knob
Primary Hole
Upper Shaft
Housing
Coupler
NOTE: Aligning the release button with the guide recess
will help installation (Fig. 1).
Fig. 2
Fig. 3
Knob
Lower Shaft
Housing
Release Button
Knob
Clockwise
Counterclockwise
Prior to operation,
read and understand
the operator’s manual for unit to be used with
this add-on.
WARNING:
To avoid serious
personal injury and
damage to the unit, shut the unit off before
removing or installing add-ons.
WARNING:
The add-ons with the
coupler system is to
be used in the primary hole only. Using the
wrong hole could lead to personal injury or
damage to the unit.
CAUTION:
Lock the release
button in the primary
hole (Fig. 2) and securely tighten the knob
before operating this unit.
CAUTION:
9
OPERATING INSTRUCTIONS
Fig. 4
Fig. 5
Fig. 6
OPERATING PRECAUTIONS
1. Keep bystanders 50 feet (15 meters) away when
operating the saw.
2. Do not use the pole saw to cut down trees. Use a
chain saw without a pole attachment.
3. Grip pole saw securely - one hand on the pole, the
other on the handle.
4. Keep finger off the trigger until ready to make cut.
5. Before starting the pole saw, make sure the chain is
not touching anything.
6. Keep all parts of your body away from the chain
when the saw is running.
7. Do not force the chain saw while cutting. Apply light
pressure. It will do the job better and safer at the rate
for which it was intended.
8. When cutting limbs or branches that are under
tension, use extreme caution. Be alert for wood
springing back. When wood tension is released, the
limb could spring back and strike operator causing
severe injury or death.
9. When carrying pole saw from one place to another:
• hold pole at balance point
• keep guide bar and chain to the rear
10. Do not cut small brush and saplings with the pole
saw. Use a chain saw only, with extreme care.
Slender matter may catch in the chain and be
whipped toward you. This could also pull you off
balance.
11. Never stand directly under the limb you are trimming.
Always position yourself out of the path of falling
debris (Fig. 4).
12. Never stand on a ladder or other type of unstable
support while using the pole saw.
13. Always use both hands to operate pole saw. Keep a
firm, steady pressure on the pole saw while cutting,
but do not try to force the saw through the wood.
14. Do not use the pole saw to cut limbs larger than
4” (10 cm) in diameter.
15. Keep other persons away from cutting end of pole
saw and at a safe distance from work area. (Fig. 5).
16. Do not use the pole saw near cable, electric power
or telephone lines. Maintain a minimum clearance of
10 feet from all power lines (Fig. 6).
Dress properly to
reduce the risk of
injury when operating this unit. Do not
wear loose clothing or jewelry. Wear eye
and ear/hearing protection. Wear heavy
long pants, boots and gloves. Wear a hard
hat. Use a full face shield when needed.
WARNING:
10
OPERATING INSTRUCTIONS
OPERATING TIPS
Avoid kickback. Kickback can result in severe injury or
death.
Do not operate the pole saw while in a tree, on a ladder
or any other unstable work surface, or in any awkward
position. You may lose control of the pole saw causing
severe injury.
Do not extend your arms above shoulders when using
the pole saw. Seek professional help if you are facing
conditions beyond your ability.
Trimming a tree is the process of cutting limbs from a
living tree. Make sure your footing is firm. Keep your feet
apart. Divide your weight evenly on both feet.
Kickback may occur
when the nose or tip
of the guide bar touches an object, or when
the wood closes in and pinches the saw
chain in the cut. Tip contact in some cases
may cause a lightning-fast reverse action,
kicking the guide bar rapidly back towards
the operator. Pinching the saw chain along
the top of the guide bar may push the guide
bar rapidly back towards the operator.
Either of these reactions may cause you to
lose control of the saw, which could result in
serious injury to the user.
Do not rely exclusively upon the safety
devices built into your saw. As a chain saw
user, you should take several steps to keep
your cutting jobs free from accident or injury.
WARNING:
Fig. 7
Cut 2
Cut 4
Cut 3
Cut 1
6”
2 - 4”
To trim a limb (pruning):
1. Make the first cut six inches from tree trunk on the
underside of the limb. Use the top of the guide bar to
make this cut. Cut a third of the way through the
diameter of the limb (Fig. 7).
2. Move two to four inches farther out on the limb.
Make the second cut from above the limb. Continue
the cut until you cut the limb off.
3. Make the third cut as close to the tree trunk as
possible on underside of limb stub. Use the top of
the guide bar to make this cut. Cut a third through
the diameter of stub.
4. Make the fourth cut directly above the third cut. Cut
down to meet the third cut. This will remove the
limb stub.
11
MAINTENANCE AND REPAIR INSTRUCTIONS
SAW CHAIN REPLACEMENT/INSTALLATION
1. Remove the bar retaining nuts and screw. Then take
off the sprocket cover (Fig. 8a).
2. Using a straight screwdriver turn tension adjustment
screw counterclockwise (Fig. 8b) as far as it will go
or to the end of its travel, take off the chain then
remove the bar.
Whenever handling
the saw chain,
always wear work gloves for protection
against sharp cutting edges.
WARNING:
Fig. 8
A
B
Bar Retaining
Nuts
Sprocket
Cover
Screw
Tension
Adjustment
Screw
Fig. 9
3. Prepare new chain or bar.
4. Loop the saw chain over the drive sprocket with the
cutting edges of the chain pointing in the direction of
rotation (Fig. 9).
5. Adjust the tension adjustment screw (Fig. 8b) to
allow insertion of the bar (Fig. 10). Make sure the
chain follows the slot in the guide bar and adjust the
tension adjustment screw to make the chain tighten.
6. Install the sprocket cover and tighten bar retaining
nuts and screw (Fig. 8a).
Fig. 10
Fig. 11
SAW CHAIN TENSION ADJUSTMENT
Proper tension of the saw chain is extremely important
and must be checked before starting, as well as during,
any cutting operation. Taking the time to make needed
adjustments to the saw chain will result in improved
cutting performance and prolonged chain life.
NOTE: A new chain and bar will need readjustment after
as few as 5 cuts. This is normal during the
break-in period, and the interval between future
adjustments will lengthen quickly (Fig. 11).
If a chain is too loose
or too tight, the bar
chain and saw bearings will wear more
rapidly. Refer to Figure 11 for information
concerning correct cold tension (A), correct
warm tension (B), and a chain in need of
adjustment (C).
CAUTION:
A
C
B
To adjust the saw chain tension:
1. Loosen the bar retaining nuts so they are hand tight
(Fig. 8a).
2. Holding the nose of the bar up, use the screwdriver or
scrench (if provided in your unit’s hardware pack) to
turn the guide bar adjustment screw clockwise to
tighten the chain (Fig. 8b). Turning the screw
counterclockwise loosens the chain on the guide bar.
3. While wearing heavy duty work gloves (after you’ve
made the adjustment), move the saw chain back and
forth on the guide bar to be sure the chain moves
freely and is in proper mesh with the sprocket. Never
move the chain with your bare hands.
NOTE: IF the chain is difficult to rotate or if it binds on
the guide bar, there is too much tension applied
and it must be adjusted. To decrease tension,
turn the adjustment screw counterclockwise,
slowly. Move the chain back and forth until it
moves freely.
4. Holding the nose in upper position, securely tighten
the bar retaining nuts.
12
OILING THE CHAIN
The pole saw chain is self-lubricating. Oil is dispersed
onto the chain as the unit is used. Keep an adequate
amount of oil in the oil tank. Use the bar-chain oil
provided in the hardware pack. Always use bar-chain
and sprocket oil or similar chain saw oil.
GUIDE BAR MAINTENANCE
NOTE: Proper maintenance of the guide bar is essential
to the performance of your pole saw. Proper
guide bar maintenance will keep your saw in
good working order.
Most guide bar problems can be prevented merely by
keeping the chain saw well maintained.
Incorrect filing and non-uniform cutter and depth gauge
settings cause most guide bar problems, primarily
resulting in uneven bar wear. As the bar wears unevenly,
the rails widen, which may cause chain clatter and
difficulty in making straight cuts.
Insufficient guide bar lubrication and operating the saw
with a chain that is too tight will contribute to rapid bar
wear. Refer to Saw Chain Tension Adjustment.
To help minimize bar wear, the following guide bar
maintenance is recommended:
Bar Wear
Turn guide bar frequently at regular intervals (for
example, after 5 hours of use), to ensure even wear on
top and bottom of bar.
Ensure that the unit
is off and the spark
plug is disconnected (gas powerheads) before
performing any maintenance on your saw.
WARNING:
Bar Grooves
Bar grooves (or rails which support and carry the chain)
should be cleaned if the saw has been heavily used or if
the saw chain appears dirty. Rails should always be
cleaned every time the saw chain is removed.
To clean guide bar rails:
1. Remove sprocket cover, bar and chain. Refer to Saw
Chain Replacement / Installation.
2. Using a screwdriver, putty knife, wire brush or other
similar instrument, clear residue from the rails on the
guide bar (Fig. 12).
This will keep the oil passages open to provide
proper lubrication to the bar and chain.
3. Reinstall the bar, chain and bar bolt retaining nuts.
Refer to Saw Chain Replacement / Installation.
MAINTENANCE AND REPAIR INSTRUCTIONS
Fig. 12
Oil Passages
Oil passages at bar pad should be cleaned to ensure
proper lubrication of the bar and chain during operation.
This can be done using a soft wire small enough to insert
into the oil discharge hole.
13
MAINTENANCE AND REPAIR INSTRUCTIONS
CHAIN MAINTENANCE
A low-kickback saw chain should always be used in
conjunction with other kickback protection devices such
as the hand guard, which is furnished with your unit.
Always use a replacement saw chain designed as “low-
kickback” or a saw chain which meets the low-kickback
performance.
A standard saw chain (a chain which does not have the
kickback reducing guard links) should only be used by
an experienced professional chain saw operator.
Low-Kickback Saw Chain
A low-kickback saw chain is a chain which has met the
kickback performance requirements of ANSI B175.1. Do
not use other replacement chain unless it has met these
requirements for your specific model.
By keeping the saw chain in good working condition and
correctly serviced as recommended in this manual, you
will be able to maintain the safety system of your chain
saw over the life of the product.
Ensure that the unit
is off and the spark
plug is disconnected (for gas powerheads)
when working on the saw chain. Wear heavy
duty gloves too.
WARNING:
Never remove,
modify or make
inoperative any safety device furnished with
your unit. The hand guard and low-
kickback saw chain are major safety
features provided for your protection.
WARNING:
Unless you have
experience and
specialized training for dealing with
kickback (see Important Safety Instructions),
always use a low-kickback saw chain,
which significantly reduces the danger of
kickback. Low-kickback saw chain does not
completely eliminate kickback. A low-
kickback or “safety chain,” should never be
regarded as total protection against injury.
WARNING:
Chain Tension
Check the chain tension frequently and adjust as often
as necessary to keep the chain snug on the bar, but
loose enough to be pulled around by hand. Refer to Saw
Chain Tension Adjustment.
Breaking in a New Saw Chain
A new chain and bar will need readjustment after as few
as 5 cuts. This is normal during the break-in period, and
the interval between future adjustments will begin to
lengthen quickly.
Over a period of time, however, the moving parts of the
saw chain will become worn, resulting in what is called
chain stretch. This is normal. When it is no longer
possible to obtain correct chain tension adjustment, a
link will have to be removed to shorten the chain. See
your Troy-Bilt Authorized Service Center to have this
repair performed.
Never use a loop of
chain that has more
than 3 links removed from it. This could
damage the sprocket.
WARNING:
SPECIFICATIONS
POLE SAW ADD-ON
Approximate Operating Weight of Attachment........................................................................................... 3.3 lbs. (1.5 kg)
Drive Shaft Length.............................................................................................................................................. 26” (66 cm)
Cutting Width................................................................................................................................................... 8" (200 mm)
Blade Arbor .................................................................................................................................................... 1" (25.4 mm)
MANUFACTURER’S LIMITED WARRANTY FOR:
No implied warranty, including any implied warranty of
merchantability or fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty or guaranty, whether written or oral,
except as mentioned above, given by any person or
entity, including a dealer or retailer, with respect to any
product shall bind Troy-Bilt LLC During the period of the
Warranty, the exclusive remedy is repair or replacement
of the product as set forth above. (Some states do not
allow limitations on how long an implied warranty lasts, so
the above limitation may not apply to you.)
The provisions as set forth in this Warranty provide the
sole and exclusive remedy arising from the sales. Troy-
Bilt LLC shall not be liable for incidental or consequen-
tial loss or damages including, without limitation,
expenses incurred for substitute or replacement lawn
care services, for transportation or for related expens-
es, or for rental expenses to temporarily replace a war-
ranted product. (Some states do not allow limitations on
how long an implied warranty lasts, so the above limitation
may not apply to you.)
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration
of the safety features of the product shall void this Warranty.
You assume the risk and liability for loss, damage, or injury
to you and your property and/or to others and their proper-
ty arising out of the use or misuse or inability to use the
product.
This limited warranty shall not extend to anyone other than
the original purchaser, original lessee or the person for
whom it was purchased as a gift.
How State Law Relates to this Warranty: This warranty
gives you specific legal rights, and you may also have other
rights which vary from state to state.
To locate your nearest service dealer dial
1-800-520-5520.
Troy-Bilt LLC
P.O. Box 361131
Cleveland, OH 44136-0019
The limited warranty set forth below is given by Troy-Bilt LLC
with respect to new merchandise purchased and used in the
United States, its possessions and territories.
Troy-Bilt LLC warrants this product against defects in mate-
rial and workmanship for a period of two (2) years com-
mencing on the date of original purchase and will, at its
option, repair or replace, free of charge, any part found to be
defective in material or workmanship. This limited warranty
shall only apply if this product has been operated and main-
tained in accordance with the Operator’s Manual furnished
with the product, and has not been subject to misuse,
abuse, commercial use, neglect, accident, improper mainte-
nance, alteration, vandalism, theft, fire, water or damage
because of other peril or natural disaster. Damage resulting
from the installation or use of any accessory or attachment
not approved by Troy-Bilt LLC for use with the product(s)
covered by this manual will void your warranty as to any
resulting damage. This warranty is limited to ninety (90) days
from the date of original retail purchase for any Troy-Bilt
product that is used for rental or commercial purposes, or
any other income-producing purpose.
HOW TO OBTAIN SERVICE: Warranty service is available,
WITH PROOF OF PURCHASE THROUGH YOUR LOCAL
AUTHORIZED SERVICE DEALER. To locate
the dealer in
your area, visit our website at www.troybilt.com,
check for a
listing in the Yellow Pages, call 1-800-520-5520 or write to
P.O. Box 361131, Cleveland, OH 44136-0019
.
This limited warranty does not provide coverage in
the following cases:
A. Tune-ups - Spark Plugs, Carburetor Adjustments,
Filters
B. Wear items - Bump Knobs, Outer Spools, Cutting
Line, Inner Reels, Starter Pulley, Starter Ropes, Drive
Belts
C. Troy-Bilt LLC does not extend any warranty for prod-
ucts sold or exported outside of the United States of
America, its possessions and territories, except those
sold through Troy-Bilt’s authorized channels of export
distribution.
Troy-Bilt LLC reserves the right to change or improve the
design of any Troy-Bilt Product without assuming any obli-
gation to modify any product previously manufactured.
Sie de Pole
TBPS
Manuel de L'utilisateur
IMPORTANT: LISEZ LES RÈGLES ET
CONSIGNES DE SÉCURITÉ SOIGNEUSEMENT
P/N 9096-A10702 © 2003
FABRIQUÉ Á CHINA
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Cortadora de
Poste
TBPS
Manual Del Operador
IMPORTANTE: LEA LAS REGLAS DE SEGURIDAD E
INSTRUCCIONES DETENIDAMENTE
P/N 9096-A10702 © 2003
HECHO EN CHINA
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E15
PARTS LIST
REPLACEMENT PARTS - MODEL TBPS
POLE SAW ADD-ON
Item Part No. Description
1 753-04621 Gearbox
2 753-04622 Screw
3 753-04623 Shaft Assembly
4 753-04624 Spindle Assembly
5 753-04625 Connection Stick Assembly
6 753-04626 Screw
7 753-04627 Case Cover
8 753-04628 Screw
9 753-04629 Sprocket
10 753-04630 Washer
11 753-04631 C Ring
12 753-04632 Oil Pump Assembly
13 753-04633 Rubber Cork
14 753-04634 Fixed Plate
15 753-04635 Screw
Item
Part No. Description
16 753-04636 Oiler Assembly
17 753-04637 Anti-Spillage Pad
18 753-04638 Regulation Screw
19 753-04639 Regulation Cap
20 753-04640 Adjustable Plate
21 753-04641 Screw
22 753-04642 Bar 8”
23 753-04643 Saw Chain
24 753-04644 Guard
25 753-04644 Fixed Ring
26 753-04645 Nut
27 753-04646 Screw
28 753-04647 Covering
29 753-04649 Guard
30 753-04648 Inner Pipe Assembly
1
2
5
28
30
6
8
7
13
14
15
29
25
26
27
24
23
22
21
20
18
19
17
11
10
9
6
3
4
16
12
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