Honda CRF250X 2009 Owner's Manual & Competition Handbook

Honda
Brand
Honda
Model
CRF250X 2009
Type
Owner's Manual & Competition Handbook
2009
Honda CRF250X
OWNER’S MANUAL & COMPETITION HANDBOOK
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only:
If conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway
Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal. The vehicle is equipped with a USDA qualified spark
arrester. Obey local laws and regulations.
It conforms to US EPA, California, and Environment Canada emission regulations for off-road motorcycles.
26 Servicing Your Honda
Maintenance Schedule
To maintain the safety and reliability of your
CRF, regular inspection and service is required
as shown in the Maintenance Schedules –
Regular OFF-ROAD Use (non-competition) and
Competition Use – that follow.
The Maintenance Schedule lists items that can be
performed with basic mechanical skills and hand
tools. Procedures for these items are provided in
this manual.
The Maintenance Schedule also includes items
that involve more extensive procedures and may
require special training, tools, and equipment.
Therefore, we recommend that you have your
Honda dealer perform these tasks unless you
have advanced mechanical skills and the required
tools. Procedures for items in these schedules
are provided in a service manual available for
purchase from your Honda dealer (page 168).
Because your CRF does not have an odometer,
service intervals in the maintenance schedules are
expressed in terms of riding days as well as
miles. To avoid overlooking required service, we
urge you to develop a convenient way to record
the number of days and/or distance traveled
(USA: miles, Canada: kilometers) you ride.
If you do not feel capable of performing a given
task or need assistance, remember that your
Honda dealer knows your CRF best and is fully
equipped to maintain and repair it. If you decide
to do your own maintenance, use only Honda
Genuine Parts or their equivalents for repair or
replacement to ensure the best quality and
reliability.
Perform the pre-ride inspection (page 11) at each
scheduled maintenance period.
Each item on the maintenance schedule requires
some mechanical knowledge. Certain items
(particularly those marked *and**) may require
more technical information and tools. Consult
your Honda dealer.
* Should be serviced by your Honda dealer,
unless the owner has proper tools and service
data and is mechanically qualified.
Refer to the official Honda Service Manual
(page 168).
** In the interest of safety, we recommend these
items be serviced only by your Honda dealer.
Maintenance Procedures:
I: inspect and clean, adjust, lubricate, or replace
if necessary
C: clean
A: adjust
L: lubricate
R: replace
Maintenance Schedule
Summary of Maintenance Schedule Notes and
Procedures;
NOTES:
1. Service more frequently when ridden in wet
or dusty conditions.
2. USA and Canada type only.
3. Replace every 2 years. Replacement requires
mechanical skill.
Servicing Your Honda 27
(NOTE 1)
(NOTE 3)
(NOTE 2)
(NOTE 1)
(NOTE 3)
I
R
R
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R
I, L
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41
42
55
51
53
61
66
44
44
–
134
48,50
49
–
47
94,96
96
87
89
87
101
56
93
82,83
65
98,154-156
90,91
97
FUEL LINE
FUEL STRAINER SCREEN
THROTTLE OPERATION
AIR CLEANER
CRANKCASE BREATHER
SPARK PLUG
VALVE CLEARANCE
ENGINE OIL
ENGINE OIL FILTER
DECOMPRESSOR SYSTEM
ENGINE IDLE SPEED
RADIATOR COOLANT
COOLING SYSTEM
SECONDARY AIR SUPPLY SYSTEM
TRANSMISSION OIL
DRIVE CHAIN
DRIVE CHAIN SLIDER
BRAKE FLUID
BRAKE PADS WEAR
BRAKE SYSTEM
HEADLIGHT AIM
CLUTCH SYSTEM
SIDE STAND
SUSPENSION
SPARK ARRESTER
NUTS, BOLTS, FASTENERS
WHEELS/TIRES
STEERING HEAD BEARINGS
FREQUENCY
ITEMS
NOTE
mi
km
Month
100
150
1
600
1,000
6
1,200
2,000
12
I, L: every 300 mi (500 km) or 3 months
C: every 1,000 mi (1,600 km) or
every 100 operating hours
1,800
3,000
18
2,400
4,000
24
Refer
to
Page:
Whichever
Comes First
Initial
Maintenance
Regular Maintenance Interval
Should be serviced by your Honda dealer, unless the owner has proper tools and service data and is mechanically qualified. Refer to the official
Honda Service Manual (page 168).
In the interest of safety, we recommended these items be serviced only by your Honda dealer.
*
**
MAINTENANCE SCHEDULE – REGULAR OFF-ROAD USE (NON-COMPETITION)
MAINTENANCE SCHEDULE – COMPETITION USE
All items should be checked before each competition event. See your Honda dealer unless you are mechanically qualified and have the proper tools.
Damage from competition use is not covered by the Distributor’s Limited Warranty on your Honda.
Perform the Pre-ride Inspection (page 11) at each scheduled maintenance period.
I: Inspect and Clean, Adjust, Lubricate or Replace if necessary. C: Clean. L: Lubricate. R: Replace.
28 Servicing Your Honda
Maintenance Schedule
ITEMS
THROTTLE OPERATION
HOT START SYSTEM
AIR FILTER
CRANKCASE BREATHER
SPARK PLUG
RADIATOR COOLANT
VALVE CLEARANCE/DECOMPRESSOR SYSTEM
ENGINE OIL
ENGINE OIL FILTER
ENGINE IDLE SPEED
PISTON AND PISTON RINGS
PISTON PIN
TRANSMISSION OIL
COOLING SYSTEM
DRIVE CHAIN
DRIVE CHAIN SLIDER
DRIVE CHAIN ROLLER
DRIVE SPROCKET
DRIVEN SPROCKET
BRAKE FLUID
BRAKE PADS WEAR
BRAKE SYSTEM
CLUTCH SYSTEM
CONTROL CABLES
EXHAUST PIPE/MUFFLER
SUSPENSION
SWINGARM/SHOCK LINKAGE
FORK OIL
NUTS, BOLTS, FASTENERS
WHEELS/TIRES
STEERING HEAD BEARINGS
(NOTE 1)
(NOTE 2)
(NOTE 4)
(NOTE 3)
(NOTE 3)
(NOTE 5)
(NOTE 2)
(NOTE 5)
(NOTE 3)
55
60
51
53
61
48
66
44
44
134
76
76
47
49
94-96
96
96
95
95
87
89
86
56
97
62
82,83
32
84
111
98,154-156
90,91
97
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L
R
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R
R
R
R
R
I
FORK TUBE/SLIDER
DAMPER
FREQUENCY
NOTE Ref. Page
About
2.5 hours
About
7.5 hours
About
15.0 hours
About
22.5 hours
About
30.0 hours
This maintenance schedule is based upon average riding condition. Machine subjected to severe use require more frequent servicing.
NOTE: 1. Clean after every heat for dusty riding conditions.
2. Replace every 2 years. Replacement requires mechanical skill.
3. Replace after the first break-in ride.
4. Inspect after the first break-in ride.
5. Replace the transmission oil, if the clutch discs and plates are replaced.
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Honda CRF250X 2009 Owner's Manual & Competition Handbook

Honda
Brand
Honda
Model
CRF250X 2009
Type
Owner's Manual & Competition Handbook
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