Edition 2, From serial no. 105901-
Publ. no 4870323-00
OM 4110, 2012-01
O r w a k 4110O r w a k 4110
OPERATING INSTRUCTIONS (IN THE ORIGINAL)
12
2
English
Errors and omissions excepted.
Please read the operating instructions BEFORE operating the machine.
Our Warranty and Product Responsibility require that:
• instructions are followed, and that no conversion or modication is
carried out.
• original spare parts, and hydraulic oils, lubricants and containers
recommended by the machine manufacturer are used.
• at least one annual service is carried out.
The user of the machine is responsible for the safety checks, and for ensuring
that daily maintenance of the machine is carried out.
The user is responsible for ensuring that any faults are rectied, and that nei-
ther the user nor other individuals are exposed to danger.
The owner is responsible for ensuring that national and local laws are com-
plied with when using the machine.
This symbol means WARNING or DANGER – personal safety in-
struction!
This machine is designed for ONE-MAN OPERATION.
Only the operator is allowed in the working area of the machine! The
working area is dened in Technical specications; Recommended
space for a machine in operation.
The machine must not be used if the safety features (e.g. switches and
protections) have been deactivated, damaged or removed.
Lost or damaged parts must be replaced with original spare parts.
The machine has a high centre of gravity. The press plate must be
fully lowered before the machine is moved. This must be carried out by
an authorised service technician.
Installation, repair and servicing must only be performed by qualied
and competent personnel, and in accordance with the installation and
servicing instructions.
The machine must not be used by minors.
Never climb on the machine!
Use protective footwear and gloves.
Avoid compacting waste with different hardness in the machine at the
same time. (If the waste has not been mixed and thoroughly distributed
in the container, it may cause unevenness of the press plate resulting in
damage to the machine).
The immediate area around the machine and its base must be com-
pletely level.
The machine may only be operated by a person who has received
training and has experience of the machine.
The machine must only be used with a container specied by the
machine manufacturer, and with guards and other ttings adapted
for the container. A defective container or a container with a drop-down
front panel, etc., must not be used.
The machine must not be used without a container. The container must
not be moved during compacting.
SAFETY
Safety ............... 2
Transport .......... 3
Installation ........ 4
Control panel .... 7
Operating
instructions ....... 8
Technical
specications .... 9
Dimensional
drawing ............. 9
Weekly
inspection and
maintenance ..... 10
CE..................... 11
CONTENTS
572 kg
13
3
English
SAFETY FEATURES
The machine is equipped with the following safety features: A side limit switch to prevent the machine from being
used when the press housing is moved. Guards and covers (incl. the correct container) protect the operator from
moving parts of the machine. A container detection switch prevents the machine from being used without a
container. The machine is also equipped with an emergency stop. The above safety functions must be checked at
regular intervals; see the section on weekly inspection and maintenance.
RANGE OF APPLICATION
The machine is a hydraulically operated baler intended for compressing bags lled with bulky material, such as
cardboard, paper, household waste, plastic and non-rigid plastic, inside a container specied by the manufacturer.
Compaction must take place in containers of a standard type according to the manufacturer’s specication. The
machine may only be used in areas provided with a roof, wind protection and normal lighting. The machine is
intended for use within the temperature range -10°C to +40°C. The machine is lled as standard with an oil that is
able to cope with this temperature range.
The machine has a high centre of gravity.
The press plate must be fully lowered before
the machine is moved. This must be carried out
by an authorised service technician.
PARTS OF THE MACHINE
Hydraulic cylinder
Cover for guide
Press plate
Handle
Bracket and machine foot
Electrical cabinet/control panel (see
control panel for further details)
Side guard
Cover
Materials that are ammable or of an explosive nature, such
as pressurised containers or equivalent which, when exposed to
pressure or sparks, could cause damage, re or an explosion,
must not be compacted in the machine.
TRANSPORT
H
I
J
K
15
14
13
F
8 9 10
11 12
E
D
C
13
14
15
B
A
G
8 9 10
11 12
I
H
G
4
5
F
3
K
J
1 2
1 2 4
5 6
7
6
7
3
E
D
C
B
A
Denna ritning gäller fr. o. m.
Model Rev.
Skala
Godk.
RitadKonstr.
Då tolerans ej är angivet
gäller SS-ISO 2768-1 medel
Dat.
Ritn.nr
TELEFAX 0382-10607
BOX 58 576 22 SÄVSJÖ
TEL. 0382-15700
Ersätter
2010-10-19
1247
647,5
647,5
1247
~140 kg ~140 kg
~140 kg
~140 kg
Min 0,6 m
Min 0,6 m
Min 0,6 m
14
4
English
INSTALLATION
1. Remove any packaging.
2. Position the machine in the designated place and
ensure that it is standing on a level base and with
adequate working space around it. Check that the
ceiling height is sufcient (>2.5 m).
Installation, repair and servicing must only be performed by qualied and competent
personnel, and in accordance with the installation and servicing instructions.
3. Raising the cylinder and press plate.
Begin by familiarising yourself with the buttons (see next page).
a) Connect the machine to the wall socket.
b) Activate two-handed operation by depressing the black button and
simultaneously pressing the start button ve times. The container
in position symbol and the start button will then ash.
c) Depress the black button and the start button simultaneously (wit-
hin 60 seconds) to raise the cylinder. Release the pressure on the
buttons precisely when the cylinder body is about one millimetre
from the beam.
d) Screw the cylinder securely to the beam using the securing ele-
ment. (25Nm)
e) Remove the supports that centred the cylinder.
f) Fit the cover for the guide using the securing element provided.
g) Raise the press plate by approx. 20 cm by depressing the low
press plate (up arrow) button and the black button simultaneously.
h) Remove the locking plate for the lifting table, and the transport sup-
port for the press plate.
i) Raise the press plate to its end position by depressing the low
press plate (up arrow) button and the black button simultaneously.
(The lifting table is lowered automatically)
j) Remove the transport protection for the electrical box.
2 x washer BRB 5.3
2 x screw MC6S M5x8
f)
4 x screw MC6S M8x30
4 x washer BRB 8.4
Locking plate
Transport support
d)
h)
b
c
a
b MC6S M8x30 6
BRB 8,4 6
c MRX M5x16 4pcs
M6M M5 4
Box 58
576 22 Sävsjö
Sweden
Type Serial No
Product No
Date
V
Weight
Hz kW A
*
* *
***
24 mm
Product No h=0
mm
h=20
mm
h=40
mm
4904110-00 x
4904110-01 X
4904110-02 X
4904110-03 X
4904110-04
4904110-05 X
4904110-06 X
4904110-07 X
4904110-08 X
h
15
5
English
5. Fit the four brackets, the four machine feet and
the two oor rails. (The data plate shows the product number
for the machine model.)
Screw MC6S M8x25
Screw M6S M10x40
Screw MC6S M6x25
Washer, BRB 8.4
Washer, BRB 6.4
Nut M6M M6
Nut M6M M10
Washer, BRB 10.5
Max
Min
4. Fit the handle (a), the side guards (b) and the covers (c).
min
max
A
B
C
24 mm
16
6
English
7a) Adjust the machine feet so that an air gap
of approx. 5 mm is produced between the
lifting table and the underside of the container.
Also make sure that the machine is horizontal.
6. Adjustment of machine feet and container indicator:
(The machine feet are supplied separately with the machine to prevent damage during transport,
and the container indicator is pre-adjusted at the factory for the intended container but may require
ne adjustment for the correct container at the time of installation.)
7b) Adjust the container indicator so that the indicator prole (A) lifts
when the container is introduced into the machine. The indicator can
be steplessly adjusted by releasing three of the four screws (M6S
M10x20) that secure the indicator plate (B) in the slots and carefully
sliding the indicator plate upwards or downwards along the slots (C).
If the indicator is set too low, it will not be possible to introduce the
container into the machine. If the indicator is set too high, the indicator
prole will not lift when the container is introduced into the machine.
Complete the adjustment by tightening the screws again. Once the
container has been placed in the machine and the press unit has
been pulled over the container, the
container in position symbol (see
the Control panel section) will light
if the indicator is correctly adjusted.
8. Complete the installation by checking the oil
level when the press plate is in its highest position.
Make sure that the incoming cable is appropriately
positioned and properly protected against impact.
17
7
English
CONTROL PANEL
HP – indicates that the machine is set
to a high press force. This increases the
degree of compaction and results in a
higher weight for the compacted material
in the container.
LP – indicates that the machine is
set to a low press force. This reduces
the degree of compaction and results
in a lower weight for the compacted
material in the container. See “Technical
specications” for more details. This
function can be locked. Contact your
local distributor for more information.
Start – starts a
press cycle.
(A continuous
green light indi-
cates ready for
start.)
Lower lift
table – low-
ers the lift table
(used when
emptying a con-
tainer).
Emergency stop
– used if a press cycle must be
stopped immediately.
Black button (inside the
hole)
– used together with the
“low press plate” button to
raise the press plate if it has
descended, either when no
container was present in
the machine or when the
press unit is in its rearmost
position.
Low press plate /
(up arrow)
– ashes to indicate
that the press plate has
descended with a container
in the machine, or that the
emergency stop has been
activated in the middle of
a press cycle. Press the
button to reset the press
plate to its upper position
See also “Black button”.)
- emits a continuous light
to indicate that the press
plate is locked (to prevent
improper use of the
machine). See bottom of
page for further information.
Container in position
– ashing indicates that the
container is correctly positioned
inside the machine after container
replacement/emptying. If the
symbol ashes
together with the “low
press plate” symbol,
the press plate must
be raised, see “Black
button”.
Service light
Lit – the machine can
continue to be operated
but authorized service
personnel should be
contacted.
Flashing – there is a
fault with the machine.
Contact authorized
service personnel
immediately and do not
use the machine.
Temperature warning
lights
Blue light indicates that
the machine is cold.
The machine can still be
operated.
Red light indicates that
the machine has over-
heated and CANNOT
be operated until it has
returned to its
normal temper-
ature and the
light has gone
out.
Power light
– this light indicates
that there is power to
the machine.
Locking the press plate
The press plate can be locked
in its down position (to prevent
improper use of the machine).
To lock: Lower the press plate
using the start button and
depress the emergency stop.
Then release the emergency
stop. Next, depress the “lower
lifting table” button and hold it
down for ve seconds.
The machine is now locked, which is indicated by the LED on the ”low press plate” button emitting
a continuous light. To unlock: Depress the “lower lifting table” button for ve seconds. The LED on
the “low press plate” button will then ash, and the press plate can be raised.
2a
2c
2b
3b
3c
1b
1a
3a
http://www.orwak.com/~/media/Movies/4110.ashx
1818
8
English
OPERATING INSTRUCTIONS
WARNING!
Only the operator
is allowed into the
working area of the
machine!
Positioning the container
Compaction
Replacing/emptying the container
During the rst press cycle
after replacing/emptying
the container, the lift table
is raised automatically
when the start button is
activated.
The machine must only be used with a container specied by
the machine manufacturer, and with guards and other ttings
adapted for the container. A defective container or a container
with a drop-down front panel, etc., must not be used.
If a container with
a cover is used,
the cover should
face towards the
operator during
compacting.
(4904110-00)
1362
1239
683
841
1360
370
2479
1570
1919
9
TECHNICAL
SPECIFICATIONS
English
DIMENSIONAL DRAWINGS
GENERAL DATA
Total weight: ~550 kg
Weight of press unit: 132 kg
Transport height: 1900 mm
Dimensions (660L):
Height: 2459 mm
Width: 1396 mm
Depth: ~1730 mm
Dimensions (1100L):
Height: 2479 mm
Width: 1285-1396 mm*
Depth: ~1730 mm
Recommended space for a ma-
chine in operation (working area):
The height of the machine plus 100
mm and the external dimension of
the machine plus 600 mm on either
side.
Loading aperture:
Depth: approx. 500 mm*
Width: 683 mm
Noise level:
< 62.4 (± 1.0) dB (A) (ISO 11200 & 11202)
Paint: Two-part paint and powder
coat with phosphatising as base.
Colours:
Orange RAL 2001
Grey RAL 7032
ELECTRICAL DATA
Operating voltage: 230V, 50Hz
Control voltage: 24V
Electric motor: 1.1 kW
Power consumption
during operation: 8.9 A
Fuse: 10 A
Protection class: IP 55
HYDRAULIC DATA
Working pressure (HP): 110 bar
Working
pressure (LP): 90 bar
Overload pressure: 140 bar
Press force (HP): 30 kN (3 tons)
Press force (LP): 25 kN (2.5 tons)
Surface pressure
HP (660L): 0.9 kg/
cm
2
Surface pressure
HP (1100L): 0.5 kg/
cm
2
Cycle time, total: 32 s
Piston stroke: 790 mm
Volume of oil: 5.1 liters
Recommended oil:
-20°C to +40°C:
Shell Tellus Arctic 32, Mineral oil
*depending on container size.
A
C
D
B
10A
0
OFF
20
10
English
NOTE! During inspection and maintenance, service work and the removal of trapped
waste, etc:
1. Disconnect the power to the machine by removing the plug from the wall socket.
2. Do not work under the press plate.
WEEKLY INSPECTION AND MAINTENANCE
SAFETY CHECKS
- Check the container indicator: the machine must not be capable of starting without the correct
container inside the machine. (A sticker on the right-hand side of the machine shows the container
for which the machine is approved.)
- Check that the emergency stop is functioning (during a press cycle).
- Check that all covers and guards are intact.
- Check the lateral limit position. Start a press cycle and interrupt it by moving the press unit
towards the rear. The machine must then stop immediately.
- Check that there are no oil leaks on the machine.
- Check that the electrical supply cable is intact and properly protected against impact.
If any faults are discovered in the functions listed above, the machine must not be used until it has
been repaired by authorised service personnel.
Servicing and repairs must only be carried out by qualied and competent personnel, and in
accordance with the machine
manufacturer’s instructions.
The service light will light (continuous
light) when the machine requires
servicing. Contact authorized
service personnel. Always quote the
model number and serial number
when contacting service. The serial
number plate is located to the right of
the control panel.
Oil change: Contact the
local authority for advice on
environmentally acceptable
processing of waste oil.
Miscibility must be taken into account
when changing and/or topping up the
oil. The machine is lled as standard
with oil suitable for both indoor and
outdoor use when delivered from the
factory.
TROUBLESHOOTING:
First, check:
NORMAL
OVERLOAD PROTECTION
FUSE
POSITION OF THE PRESS PLATE
(see Control panel for more details)
THE MACHINE IS CON-
NECTED TO THE WALL
SOCKET
TRIPPED
Sävsjö 2010-11-30
Box 58
S-576 22 Sävsjö, Sweden
AB ORWAK
Arne Isaksson
Tel: 46-382-15700
Fax: 46-382-10607
4904110-00 – 4904110-99
4904110-S001 – 4904110-S999
21
11
to which this declaration relates is in conformity with the following
standards or other normative documents following the provisions of Directive
declare under our sole responsibility that the product model
(serial number specied on the rst page)
Product Manager and compiler of technical documentation
EC DECLARATION OF CONFORMITY
2006/42/EC (Machinery Directive)
2004/108/EC (EMC Directive)
2006/95/EC (Low Voltage Directive)
2009/125/EC (ErP Directive - Energy-related Products)
The machine fulls the requirements of PL = c and category 1 according to EN ISO 13849-1:2008
EN 60204-1 (Safety of Machinery – Electrical Equipment of Machines)
EN 61000-6-1 (EMC Immunity for residential, commercial and light-industrial environments)
EN 61000-6-2 (EMC Immunity for industrial environments)
EN 61000-6-3 (EMC Emission standard for residential, commercial and light-industrial
environments)
EN 61000-6-4 (EMC Emission standard for industrial environments)
EN ISO 13849-1 (Safety of Machinery – Safety-related parts of control systems)
We
Sävsjö 30.11.2010
Orwak is a world leader in compaction and baling solu -
tions for solid waste material at source. We develop,
manufacture and market a comprehensive range of
waste compactors, baling systems and “Brickman” bri -
quette presses for recyclable materials that make waste
management more profitable. This is where Orwak’s
unequalled technology, expertise and service support
make all the di erence. When you partner with Orwak,
you also gain access to the vast experience we have
built up since 1971.
Orwak is wholly owned by the Norwegian company
Tomra, a leading global player in providing integrated
solutions for recovering and recycling used packaging.
Leader in compaction
and baling solutions
AB Orwak
Box 58, SE-576 22 Sävsjö, Sweden
Tel: +46 382-157 00, Fax: +46 382-1007 6
E-mail: info@orwak.se
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