Firefly FFC-63 User manual

HOT WATER

ECO-SOLUTION

Air Source Heat Pump

Applicable Models: FFC-10

FFC-20

FFC-30

FFC-38

FFC-45

FFC-55

FFC-63

Hot Water Series

CONTENTS

9. Maintenance and Trouble Shooting

9.1 Maintenance

9.2 Failure code checking

9.3 Common failures code

9.4 Parameter checking and adjustment

9.5 Parameter number and description table

9.6 The manometer instruction

7. Controller Operation

7.1 Illustration for the keys

7.2 Illustration for LCD display

7.3 Water temperature setting

7.4 Clock setting

7.5 ON/OFF time setting

7.6 Timer mode setting

6. Commissioning

6.1 Preparation Before Commissioning

6.2 Commissioning

5. Installation

5.1 Heat Pump unit Installation

5.2 Water System Installation

5.2.1 Water Tank Installation

5.2.2 Water Piping Installation

5.3 Power Source Installation

4. Technical data

4. 1 Parameter table

4. 2 Dimension

4.3 Performance Curves

4.4 System Diagram

4.5 Components

1. Features/Benefits

2. Notes/Precautions

3. Model Number Nomenclature

8. Circuit drawing

1

2

4

6

13

14

15

17

19

21

22

23

27

24

25

29

33

34

35

36

5.4 Wire controller installation 20

9.7 Trouble Shooting 37

7.7 Timer cancelling 28

1 Features/Benefits

Wide Application Ranges designed to minimize installation space.

The Thermal Master Series is designed for Full Consideration for Noise Control

Compressor rubber feet are specially selected for

offering central hot water for bigger houses, as

reducing vibration. Specially, compressor sound

well as commercial buildings such as hotels,

jacket is available for every unit. Well-balanced

offices, schools, hospitals, apartments etc. The

fans and fan motors, with the optimized fan

hot water outlet range is wide from 20DegC to

holder, contributes to the low noise operation. The

60DegC, meeting demands for most hot water

cabinet inside is insulated to reduce noise

project. The performance is at wide ambient

transmission.

temperature range from -10~45DegC. Modular

control system is available to meet the demand of Reliable Design and Strict Quality Control

huge hot water projects. Standard safety features for the refrigerant circuit

include high-pressure switch and low-pressure

Assuring You Get Grants from Your Government

switch to detect loss of refrigerant, as well as

Designed for high efficiency performance over a

deficient water flow. Equipment safety features

lifetime of operation. The annual average COP is

include water loop temperature monitoring,

up to 5.0. Efficiencies stated are in accordance

voltage protection, water coil freeze protection.

with EN14511. The water pipes and refrigerant

All safety features are tested and run at the factory

pipes are well insulated to minimize the heat loss.

to assure proper operation of all components and

Durable and Long Life safety switches.

High efficiency compressor for all units, with All components are carefully designed and

durable features against high temperature and selected for endurance, durability, and carefree

high pressure for long life. The coaxial coil heat day-to-day operation. Each unit is fully tested in

exchangers are durable for anti-corrsion, hard performance and safety before exit factory.

water, high pressure and unexpected freeze

Simple Maintenance and Serviceability

caused by power cut-off.

Full access for maintenance or service is provided

Strong Cabinet from the maintenance panel, for better flexibility in

Standard unit fabrication consists of heavy gage confined space. Easy removal of the control box

galvanized sheet metal cabinet construction that from the unit provides access to all refrigerant

provides maximum strength. All interior sheet components. The refrigerant circuit is easily

metal surfaces are powder-painted for maximum tested and serviced though the use of high and

corrosion protection to ensure resilience for long low pressure ports integral to the refrigerant

term vitality. Compact, stackable cabinets are circuit.

Hot Water Series

1

2 Notes/Precautions

The installation, commissioning and wires are apart from hot or moving parts [eg:

maintenance of the system should only be done compressor, fan] of the system to avoid

by qualified personnel with adequate knowledge damage to the wires.

Anti-freezing measures must be well done to

of the relevant standards and local regulations

avoid damage to the water system and the heat

as well as experience with similar systems.

pump water heat exchanger.

Please make sure the water flow is sufficient

Please make sure the lifting and

all the time.

transportation are safely done according to

All ground line connections must be prepared the heat pump size and weight.

in accordance with relevant local regulations.

It is very dangerous work done at the facility

To reduce the risk of electrical insulation without previously cutting off the electricity from

faults, you first make the connection of the the main power source.

protective conductor of the heat pump safe

When installing the system, please ensure

according to local regulations.

that no contaminants enter the water cycle.

When installation,make sure that the inside

■

Hot Water Series

3 Model Number Nomenclature

FFC-20

10 -3 HP 2

55 -1 5HP 63 -18HP

0- 5HP 30 -8 HP 38 -1 0HP 45 -1 2HP

Heating Capacity

Heat Pump Type

Input Power

Running Current

Max. Input Power

Max. Running Current

Refrigerant

Compressor

Compressor Type

Compressor Quantity

Outlet Water Temp

Max. Outlet Water Temp

Hot Water Yield

Water Flow

Condenser

Water Pressure Drop

Water Connection Tube

Noise

Electric Protection

Mechanical Protection

Power Supply

Heating Capacity

Net/Gross Weight

Dimension

Packing Dimension

10.5

2.55

12.46

3.57

17.45

R410a

Toshiba

Rotary

1

55

60

226

2.3

Tube in shell

40

DN25

<55

I

IPX4

220/1/50

FFC-10

87/103

752x690x765

840x750x900

kW

A

kW

A

ºC

L/h

3

m /h

Kpa

mm

dB(A)

V/Ph/Hz

kg

mm

19

4.55

7.83

6.37

10.97

R410a

Sanyo

Scroll

1

55

60

408

4.1

Tube in shell

50

<57

I

IPX4

380/3/50

FFC-20

119/137

752x690x965

840x750x1100

DN25

30

7.2

12

10.08

18.36

645

6.4

55

<58

380/3/50

FFC-30

236/279

1450x702x950

1525x805x1110

R410a

Scroll

2

55

60

Sanyo

Tube in shell

Dn40

I

IPX4

Measuring condition: Dry/wet bulb temp 20ºC/15ºC; Water inlet/outlet temp 15ºC/55ºC.

4. Technical data

4. 1 Parameter table

2

Hot Water Series

Input Power

Running Current

Max. Input Power

Max. Running Current

Refrigerant

Compressor

Compressor Type

Compressor Quantity

Outlet Water Temp

Max. Outlet Water Temp

Hot Water Yield

Water Flow

Condenser

Water Pressure Drop

Water Connection Tube

Noise

Electric Protection

Mechanical Protection

Power Supply

Heating Capacity

Net/Gross Weight

Dimension

Packing Dimension

kW

A

kW

A

ºC

L/h

3

m /h

Kpa

mm

dB(A)

V/Ph/Hz

kg

mm

38

9.2

15.84

12.88

22.18

817

8.2

55

<60

FFC-38

249/294

1450x702x1060

1525x805x1220

380/3/50

R410a

Sanyo

Scroll

2

55

60

Tube in shell

Dn40

I

IPX4

45

10.8

18.6

16.2

27.89

967

9.7

55

<61

FFC-45

268/316

1450x702x1260

1525x805x1420

380/3/50

R410a

Scroll

2

55

60

Sanyo

Tube in shell

Dn40

I

IPX4

Measuring condition: Dry/wet bulb temp 20ºC/15ºC; Water inlet/outlet temp 15ºC/55ºC.

3

55

13.5

23.4

20.25

33.00

1182

11.8

55

<63

FFC-55

398/460

2150x765x1290

2250x865x1450

380/3/50

R410a

Sanyo

Scroll

3

55

60

Tube in shell

Dn50

I

IPX4

63

16.0

27.5

24.0

42.00

1354

13.5

55

<63

FFC-63

428/490

380/3/50

R410a

Scroll

3

55

60

Sanyo

Tube in shell

Dn50

I

IPX4

2150x765x1290

2250x865x1450

L

H

W

A

High Pressure Gauge

High Pressure Gauge (system2)

Low Pressure Gauge (system 2)

Low Pressure Gauge

Water Outlet

Water Inlet

Power Cable Hole

Wire ControllerCable Hole

Wire Controller Cable Hole

Hot Water Series

752

1450

752

Length(mm)

690

702

690

Wide(mm)

470

755

470

A(mm)

765

950

Height(mm)

965

FFC-10

FFC-20

FFC-30

Model

4. 2 Dimension

4

L

H

W

A

High Pressure Gauge (system1)

Low Pressure Gauge (system 1)

785

708

785

B(mm)

B

3010,20

Hot Water Series

2150

1450

2150

Length(mm)

765

702

765

Wide(mm)

757.5

755

757.5

A(mm)

1290

1060

1260

Height(mm)

1290

FFC-55

FFC-63

FFC-38

FFC-45

Model

5

L

H

W

A

680

708

680

B(mm)

BL

H

W

A

B

Water Outlet

Water Inlet

Power Cable Hole

Wire Controller Cable Hole

High Pressure Gauge

(system1/system2/system3)

Low Pressure Gauge

(system 1/system2/system3)

High Pressure Gauge (system2)

Low Pressure Gauge (system 2)

Water Outlet

Water Inlet

Power Cable Hole

Wire Controller Cable Hole

High Pressure Gauge (system1)

Low Pressure Gauge (system 1)

A

55,6338,45

Hot Water Series

4.3 Performance Curves

Model: FF-10

6

Heating Capacity Curves

2000

4000

6000

8000

10000

12000

14000

-10 -5 0 5 10 15 20 25 30 35 40

Ambient Temp. (℃)

H ea ting C ap acity (W)

30

35

40

50

55

CO P Curves

1.00

2.00

3.00

4.00

5.00

6.00

7.00

-10 -5 0 5 10 15 20 25 30 35 40

A m bient T em p. (℃)

C O P

Hot Water Series

Model: FFC-20

7

Heating Capacity Curves

5000

8000

11000

14000

17000

20000

23000

26000

-10 -5 0 5 10 15 20 25 30 35 40

Ambient Temp. (℃)

H e a ti n g C a p a c ity (W)

30

35

40

50

55

CO P Curves

1.00

2.00

3.00

4.00

5.00

6.00

7.00

-10 -5 0 5 10 15 20 25 30 35 40

A m bient T em p. (℃)

C O P

Hot Water Series

Model: FFC-30

8

Heating Capacity Curves

10000

15000

20000

25000

30000

35000

40000

45000

-10 -5 0 5 10 15 20 25 30 35 40

Ambient Temp. (℃)

H ea ting C ap acity (W)

30

35

40

50

55

CO P Curves

1.00

2.00

3.00

4.00

5.00

6.00

7.00

-10 -5 0 5 10 15 20 25 30 35 40

A m bient T em p. (℃)

C O P

Hot Water Series

9

Model: FFC-38

Heating Capacity Curves

15000

20000

25000

30000

35000

40000

45000

50000

55000

-10 -5 0 5 10 15 20 25 30 35 40

Ambient Temp. (℃)

H e a ti n g C a p a c ity (W)

30

35

40

50

55

CO P Curves

1.00

2.00

3.00

4.00

5.00

6.00

7.00

-10 -5 0 5 10 15 20 25 30 35 40

A m bient T em p. (℃)

C O P

Hot Water Series

10

Model: FFC-45

Heating Capacity Curves

15000

20000

25000

30000

35000

40000

45000

50000

55000

60000

-10 -5 0 5 10 15 20 25 30 35 40

Ambient Temp. (℃)

H eatin g C ap ac ity (W)

30

35

40

50

55

CO P Curves

1.00

2.00

3.00

4.00

5.00

6.00

7.00

-10 -5 0 5 10 15 20 25 30 35 40

A m bient T em p. (℃)

C O P

Hot Water Series

11

Model: FFC-55

Heating Capacity Curves

20000

30000

40000

50000

60000

70000

-10 -5 0 5 10 15 20 25 30 35 40

Ambient Temp. (℃)

H eating C apac ity (W )

30

35

40

50

55

CO P Curves

1.00

2.00

3.00

4.00

5.00

6.00

7.00

-10 -5 0 5 10 15 20 25 30 35 40

A m bient T em p. (℃)

C O P

Hot Water Series

12

Model: FFC-63

Heating Capacity Curves

20000

30000

40000

50000

60000

70000

80000

90000

-10 -5 0 5 10 15 20 25 30 35 40

Ambient Temp. (℃)

H eating C a pac ity (W)

30

35

40

50

55

CO P Curves

1.00

2.00

3.00

4.00

5.00

6.00

7.00

-10 -5 0 5 10 15 20 25 30 35 40

A m bient T em p. (℃)

C O P

Hot Water Series

4.4 System Diagram

Heating Mode Water inlet

Water inlet

Water outlet

Defrosting Mode

High pressure switch

Low pressure switch

4 way valve

Suction accumulator

Compressor

Condenser

(fin-tube)

Evaporator

2 way

thermal

expansion

valve

2 way

thermal

expansion

valve

Evaporator

(Tube in shell)

Condenser

(Tube in shell)

13

Hot Water Series

4.5 Components

Compressor

The dependable flexible

compressor, with optimized

R410a system, can achieve high

water temperature up to 60DegC,

while ensures long life of the

compressor.

4-Way valve

The reliable 4 way valve can

avoid gas mixing, and ensure

stable defrosting.

Condenser

The Tube in shell heat exchanger as

condenser, with bigger heat

exchanging area and higher

efficiency.

Thermal expansion valve

The 2 way thermostatic expansion

valve ensures high efficiency when

heating, moreover, ensures high

efficiency when defrosting.

Evaporator

The hydrophilic fin-tube heat

exchanger has big heat exchanging

area and rational fin distance, thus

significantly improves heating and

defrosting efficiency.

Fan

The exterior motor fan, with 5 fan

blades, is strictly balanced. The 5

fan blades run slower, and make

sure high air volume, thus largely

brings down the noise.

Photo Features/AdvantagesComponents

14

Hot Water Series

5. Installation

5.1 Heat Pump unit Installation

1. The heat pump unit should be installed in a 9.The heat pump should be fixed firmly on the

ventilated place, with enough space for air inlet base. The bearing capability of the frame should

and outlet, while without thermal radiation or be as three times of weight as the heat pump

other heat source. Besides, the air outlet should unit. Reliable measures should be taken to keep

not be against the wind. the fastener stable. The unit base should be fixed

firmly by expansion bolts to ensure the entire

2. Generally, the vertical air flow type heat pump unit stand erectly after installation.

does not need anything for sheltering. The

motor and other internal components have been 10. The unit location should avoid typhoon and

all waterproof. A shelter is required to avoid earthquake damage. The heat pump should not

snow burying onto the heat pump in heavily be installed in the air in case of crash accident.

snowy area.

11. The installation should be carried out

3. Please make sure the standardized voltage at the place of unobstructed ventilation of

220V or 380V is stably accessible to the heat the air outlet. (The inlet and outlet of the

pump, otherwise the performance would be air blower are illustrated in the following

influenced. diagram). The installation space should be

referred as follows:

4.The foundation of the heat pump can be

cement or steel structure. Anti-vibration rubber

and a flat foundation should be taken into

account. The foundation structure can be flexibly

designed according to the working weight of the

heat pump(Please see the technical data in this

manual.)

5. Water drainage should be available near the

installation location for draining water in an

effective way.

6.Do not install the heat pump in a place where

there is polluting or corrosive material like oil,

flammable and explosive gas and sulfide etc.

Keep it far away from sands, falling leaves and

area with high-frequency equipment.

7.The foundation should be heightened to avoid

the water inflow in rainy season and snow

burying in winter if it is installed in the open air.

8. Installation in balcony or on roof-top must be

accordance with the allowable stress of the

building structure.

Up flow more than

2000mm

more than

1000mm

more than

1000mm

air inlet air inlet

Horizontal View

enough space for

maintenance

more than

1000mm

more than

1000mm

more than

1000mm

air inlet

Vertical View

15

Hot Water Series

▲ An exhaust duct should be

connected to the heat pump air outlet if

there is a barrier above the air outlet.

over 1000mm

▲ A certain distance should be kept among the heat pumps

and it should be at least 1 meter when several heat pumps

are installed side by side.

more than

1000mm

air inlet

air intake more than

1000mm

more than

1000mm

more than

1000mm

more than

1000mm

more than

1000mm

more than

1000mm

air inlet air inlet air inlet

16

Hot Water Series

5.2 Water System Installation

5.2.1 Water Tank Installation

5.2.2 Water Piping Installation

1. The water tank should be put in a place where pump and the water tank should be no more than

ambient temperature is higher than 0ºC. 2 meters, when water tank position is higher than

that of the heat pump.

2. It can be installed either outdoors or on the

roof-top (some elements such as the size of 4. Do not install the water tank in a pollutive or

water tank and the bearing capability of the corrosive area.

building should be considered). Installation on

5. The reasonable allocation of the heat pump

roof-top should be based on support such as

and water tank volume should deploy by 1/0.6 as

crossbeam or pillar.

maximum. Please refer to the following:

3.The water tank should not be installed lower

than the foundation of the heat pump; It is

suggested to install the heat pump, the water

tank and the circulation pump at the same level.

Besides, the height difference between the heat

6500L2500L 4000L

Tank volume

Model

8000L

1. Drainpipe and overflow pipe should be carried out for the water supply valve and the

installed near the gutter or the sinkhole for stop valve of the system (according to local

draining water more efficiently. Discharge valve ambient temperature) for avoiding icing of the

is necessary on the drainpipe. water supply pipe and the valves.

2. Service valve needs to be installed before the

6. Keep the water pipes straight and the pipeline

magnet-valves on the system pipeline for further

allocation reasonable; Reduce pipe turnings as

inspection.

many as possible to reduce water resistance.

3. The pressure of the water outlet should be

7.Prevent the pipeline and the connectors from

between 0.3MPa and 0.6MPa.

water leakage.

4.It is recommended to use metal pipeline such

8.The water pressure bearing capability of each

as stainless steel pipes, internal-plastic pipes,

part of the piping system should be tested after

internal stainless steel pipes or copper pipes

the installation is finished; Drainage should be

etc; Telescopic issue of the pipeline between

done to create a clean interior system.

heat pump unit and water tank should be

considered if plastic pipeline such as PPR pipe 9. Measures of heat preservation for the hot

and ABS pipe etc. is used. water pipeline need to be conducted after

assuring no water leakage.

5. In winter, heat preservation may need to be

17

FFC-30

FFC-38

FFC-10

FFC-20

15000L10000L 12500L

Tank volume

Model

FFC-63

FFC-45

FFC-55

Hot Water Series

Heat pump Installation

Shut Off Valve

Solenoid Valve

Check Valve

Elec Heater

Water Pump

Y-Shape Filter

18

Flow Switch

Heat Pump

Controller

Heat Pump

Dinning Hall

Water

Pump

Filter

Flow Switch

(can omit)

Guest Room

Sauna Room

Drainage

Water Tank

Solenoid Valve

Check Valve

Elec Heater

(can omit)

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