HOT WATER
ECO-SOLUTION
Air Source Heat Pump
Applicable Models: FFC-10
FFC-20
FFC-30
FFC-38
FFC-45
FFC-55
FFC-63
Hot Water Series
CONTENTS
9. Maintenance and Trouble Shooting
9.1 Maintenance
9.2 Failure code checking
9.3 Common failures code
9.4 Parameter checking and adjustment
9.5 Parameter number and description table
9.6 The manometer instruction
7. Controller Operation
7.1 Illustration for the keys
7.2 Illustration for LCD display
7.3 Water temperature setting
7.4 Clock setting
7.5 ON/OFF time setting
7.6 Timer mode setting
6. Commissioning
6.1 Preparation Before Commissioning
6.2 Commissioning
5. Installation
5.1 Heat Pump unit Installation
5.2 Water System Installation
5.2.1 Water Tank Installation
5.2.2 Water Piping Installation
5.3 Power Source Installation
4. Technical data
4. 1 Parameter table
4. 2 Dimension
4.3 Performance Curves
4.4 System Diagram
4.5 Components
1. Features/Benefits
2. Notes/Precautions
3. Model Number Nomenclature
8. Circuit drawing
1
1
2
2
2
4
6
13
14
15
15
17
17
17
19
21
21
21
22
22
23
23
27
24
25
29
33
33
34
34
35
36
36
5.4 Wire controller installation 20
9.7 Trouble Shooting 37
7.7 Timer cancelling 28
1 Features/Benefits
Wide Application Ranges designed to minimize installation space.
The Thermal Master Series is designed for Full Consideration for Noise Control
Compressor rubber feet are specially selected for
offering central hot water for bigger houses, as
reducing vibration. Specially, compressor sound
well as commercial buildings such as hotels,
jacket is available for every unit. Well-balanced
offices, schools, hospitals, apartments etc. The
fans and fan motors, with the optimized fan
hot water outlet range is wide from 20DegC to
holder, contributes to the low noise operation. The
60DegC, meeting demands for most hot water
cabinet inside is insulated to reduce noise
project. The performance is at wide ambient
transmission.
temperature range from -10~45DegC. Modular
control system is available to meet the demand of Reliable Design and Strict Quality Control
huge hot water projects. Standard safety features for the refrigerant circuit
include high-pressure switch and low-pressure
Assuring You Get Grants from Your Government
switch to detect loss of refrigerant, as well as
Designed for high efficiency performance over a
deficient water flow. Equipment safety features
lifetime of operation. The annual average COP is
include water loop temperature monitoring,
up to 5.0. Efficiencies stated are in accordance
voltage protection, water coil freeze protection.
with EN14511. The water pipes and refrigerant
All safety features are tested and run at the factory
pipes are well insulated to minimize the heat loss.
to assure proper operation of all components and
Durable and Long Life safety switches.
High efficiency compressor for all units, with All components are carefully designed and
durable features against high temperature and selected for endurance, durability, and carefree
high pressure for long life. The coaxial coil heat day-to-day operation. Each unit is fully tested in
exchangers are durable for anti-corrsion, hard performance and safety before exit factory.
water, high pressure and unexpected freeze
Simple Maintenance and Serviceability
caused by power cut-off.
Full access for maintenance or service is provided
Strong Cabinet from the maintenance panel, for better flexibility in
Standard unit fabrication consists of heavy gage confined space. Easy removal of the control box
galvanized sheet metal cabinet construction that from the unit provides access to all refrigerant
provides maximum strength. All interior sheet components. The refrigerant circuit is easily
metal surfaces are powder-painted for maximum tested and serviced though the use of high and
corrosion protection to ensure resilience for long low pressure ports integral to the refrigerant
term vitality. Compact, stackable cabinets are circuit.
Hot Water Series
1
2 Notes/Precautions
The installation, commissioning and wires are apart from hot or moving parts [eg:
maintenance of the system should only be done compressor, fan] of the system to avoid
by qualified personnel with adequate knowledge damage to the wires.
Anti-freezing measures must be well done to
of the relevant standards and local regulations
avoid damage to the water system and the heat
as well as experience with similar systems.
pump water heat exchanger.
Please make sure the water flow is sufficient
Please make sure the lifting and
all the time.
transportation are safely done according to
All ground line connections must be prepared the heat pump size and weight.
in accordance with relevant local regulations.
It is very dangerous work done at the facility
To reduce the risk of electrical insulation without previously cutting off the electricity from
faults, you first make the connection of the the main power source.
protective conductor of the heat pump safe
When installing the system, please ensure
according to local regulations.
that no contaminants enter the water cycle.
When installation,make sure that the inside
â–
â–
â–
â–
â–
â–
â–
â–
â–
Hot Water Series
3 Model Number Nomenclature
FFC-20
10 -3 HP 2
55 -1 5HP 63 -18HP
0- 5HP 30 -8 HP 38 -1 0HP 45 -1 2HP
Heating Capacity
Heat Pump Type
Input Power
Running Current
Max. Input Power
Max. Running Current
Refrigerant
Compressor
Compressor Type
Compressor Quantity
Outlet Water Temp
Max. Outlet Water Temp
Hot Water Yield
Water Flow
Condenser
Water Pressure Drop
Water Connection Tube
Noise
Electric Protection
Mechanical Protection
Power Supply
Heating Capacity
Net/Gross Weight
Dimension
Packing Dimension
10.5
2.55
12.46
3.57
17.45
R410a
Toshiba
Rotary
1
55
60
226
2.3
Tube in shell
40
DN25
<55
I
IPX4
220/1/50
FFC-10
87/103
752x690x765
840x750x900
kW
kW
A
kW
A
ºC
ºC
L/h
3
m /h
Kpa
mm
dB(A)
V/Ph/Hz
kg
mm
mm
19
4.55
7.83
6.37
10.97
R410a
Sanyo
Scroll
1
55
60
408
4.1
Tube in shell
50
<57
I
IPX4
380/3/50
FFC-20
119/137
752x690x965
840x750x1100
DN25
30
7.2
12
10.08
18.36
645
6.4
55
<58
380/3/50
FFC-30
236/279
1450x702x950
1525x805x1110
R410a
Scroll
2
55
60
Sanyo
Tube in shell
Dn40
I
IPX4
Measuring condition: Dry/wet bulb temp 20ºC/15ºC; Water inlet/outlet temp 15ºC/55ºC.
4. Technical data
4. 1 Parameter table
2
Hot Water Series
Input Power
Running Current
Max. Input Power
Max. Running Current
Refrigerant
Compressor
Compressor Type
Compressor Quantity
Outlet Water Temp
Max. Outlet Water Temp
Hot Water Yield
Water Flow
Condenser
Water Pressure Drop
Water Connection Tube
Noise
Electric Protection
Mechanical Protection
Power Supply
Heating Capacity
Net/Gross Weight
Dimension
Packing Dimension
kW
kW
A
kW
A
ºC
ºC
L/h
3
m /h
Kpa
mm
dB(A)
V/Ph/Hz
kg
mm
mm
38
9.2
15.84
12.88
22.18
817
8.2
55
<60
FFC-38
249/294
1450x702x1060
1525x805x1220
380/3/50
R410a
Sanyo
Scroll
2
55
60
Tube in shell
Dn40
I
IPX4
45
10.8
18.6
16.2
27.89
967
9.7
55
<61
FFC-45
268/316
1450x702x1260
1525x805x1420
380/3/50
R410a
Scroll
2
55
60
Sanyo
Tube in shell
Dn40
I
IPX4
Measuring condition: Dry/wet bulb temp 20ºC/15ºC; Water inlet/outlet temp 15ºC/55ºC.
3
55
13.5
23.4
20.25
33.00
1182
11.8
55
<63
FFC-55
398/460
2150x765x1290
2250x865x1450
380/3/50
R410a
Sanyo
Scroll
3
55
60
Tube in shell
Dn50
I
IPX4
63
16.0
27.5
24.0
42.00
1354
13.5
55
<63
FFC-63
428/490
380/3/50
R410a
Scroll
3
55
60
Sanyo
Tube in shell
Dn50
I
IPX4
2150x765x1290
2250x865x1450
L
H
W
A
High Pressure Gauge
High Pressure Gauge (system2)
Low Pressure Gauge (system 2)
Low Pressure Gauge
Water Outlet
Water Outlet
Water Inlet
Water Inlet
Power Cable Hole
Power Cable Hole
Wire ControllerCable Hole
Wire Controller Cable Hole
Hot Water Series
752
1450
752
Length(mm)
690
702
690
Wide(mm)
470
755
470
A(mm)
765
950
Height(mm)
965
FFC-10
FFC-20
FFC-30
Model
4. 2 Dimension
4
L
H
W
A
High Pressure Gauge (system1)
Low Pressure Gauge (system 1)
785
708
785
B(mm)
B
B
3010,20
Hot Water Series
2150
1450
1450
2150
Length(mm)
765
702
702
765
Wide(mm)
757.5
755
755
757.5
A(mm)
1290
1060
1260
Height(mm)
1290
FFC-55
FFC-63
FFC-38
FFC-45
Model
5
L
H
W
A
680
708
708
680
B(mm)
BL
H
W
A
B
Water Outlet
Water Inlet
Power Cable Hole
Wire Controller Cable Hole
High Pressure Gauge
(system1/system2/system3)
Low Pressure Gauge
(system 1/system2/system3)
High Pressure Gauge (system2)
Low Pressure Gauge (system 2)
Water Outlet
Water Inlet
Power Cable Hole
Wire Controller Cable Hole
High Pressure Gauge (system1)
Low Pressure Gauge (system 1)
A
55,6338,45
Hot Water Series
4.3 Performance Curves
Model: FF-10
6
Heating Capacity Curves
2000
4000
6000
8000
10000
12000
14000
-10 -5 0 5 10 15 20 25 30 35 40
Ambient Temp. (℃)
H ea ting C ap acity (W)
30
35
40
50
55
CO P Curves
1.00
2.00
3.00
4.00
5.00
6.00
7.00
-10 -5 0 5 10 15 20 25 30 35 40
A m bient T em p. (℃)
C O P
Hot Water Series
Model: FFC-20
7
Heating Capacity Curves
5000
8000
11000
14000
17000
20000
23000
26000
-10 -5 0 5 10 15 20 25 30 35 40
Ambient Temp. (℃)
H e a ti n g C a p a c ity (W)
30
35
40
50
55
CO P Curves
1.00
2.00
3.00
4.00
5.00
6.00
7.00
-10 -5 0 5 10 15 20 25 30 35 40
A m bient T em p. (℃)
C O P
Hot Water Series
Model: FFC-30
8
Heating Capacity Curves
10000
15000
20000
25000
30000
35000
40000
45000
-10 -5 0 5 10 15 20 25 30 35 40
Ambient Temp. (℃)
H ea ting C ap acity (W)
30
35
40
50
55
CO P Curves
1.00
2.00
3.00
4.00
5.00
6.00
7.00
-10 -5 0 5 10 15 20 25 30 35 40
A m bient T em p. (℃)
C O P
Hot Water Series
9
Model: FFC-38
Heating Capacity Curves
15000
20000
25000
30000
35000
40000
45000
50000
55000
-10 -5 0 5 10 15 20 25 30 35 40
Ambient Temp. (℃)
H e a ti n g C a p a c ity (W)
30
35
40
50
55
CO P Curves
1.00
2.00
3.00
4.00
5.00
6.00
7.00
-10 -5 0 5 10 15 20 25 30 35 40
A m bient T em p. (℃)
C O P
Hot Water Series
10
Model: FFC-45
Heating Capacity Curves
15000
20000
25000
30000
35000
40000
45000
50000
55000
60000
-10 -5 0 5 10 15 20 25 30 35 40
Ambient Temp. (℃)
H eatin g C ap ac ity (W)
30
35
40
50
55
CO P Curves
1.00
2.00
3.00
4.00
5.00
6.00
7.00
-10 -5 0 5 10 15 20 25 30 35 40
A m bient T em p. (℃)
C O P
Hot Water Series
11
Model: FFC-55
Heating Capacity Curves
20000
30000
40000
50000
60000
70000
-10 -5 0 5 10 15 20 25 30 35 40
Ambient Temp. (℃)
H eating C apac ity (W )
30
35
40
50
55
CO P Curves
1.00
2.00
3.00
4.00
5.00
6.00
7.00
-10 -5 0 5 10 15 20 25 30 35 40
A m bient T em p. (℃)
C O P
Hot Water Series
12
Model: FFC-63
Heating Capacity Curves
20000
30000
40000
50000
60000
70000
80000
90000
-10 -5 0 5 10 15 20 25 30 35 40
Ambient Temp. (℃)
H eating C a pac ity (W)
30
35
40
50
55
CO P Curves
1.00
2.00
3.00
4.00
5.00
6.00
7.00
-10 -5 0 5 10 15 20 25 30 35 40
A m bient T em p. (℃)
C O P
Hot Water Series
4.4 System Diagram
Heating Mode Water inlet
Water inlet
Water outlet
Water outlet
Defrosting Mode
High pressure switch
High pressure switch
Low pressure switch
Low pressure switch
4 way valve
4 way valve
Suction accumulator
Suction accumulator
Compressor
Compressor
Condenser
(fin-tube)
(fin-tube)
Evaporator
2 way
thermal
expansion
valve
2 way
thermal
expansion
valve
Evaporator
(Tube in shell)
Condenser
(Tube in shell)
13
Hot Water Series
4.5 Components
Compressor
The dependable flexible
compressor, with optimized
R410a system, can achieve high
water temperature up to 60DegC,
while ensures long life of the
compressor.
4-Way valve
The reliable 4 way valve can
avoid gas mixing, and ensure
stable defrosting.
Condenser
The Tube in shell heat exchanger as
condenser, with bigger heat
exchanging area and higher
efficiency.
Thermal expansion valve
The 2 way thermostatic expansion
valve ensures high efficiency when
heating, moreover, ensures high
efficiency when defrosting.
Evaporator
The hydrophilic fin-tube heat
exchanger has big heat exchanging
area and rational fin distance, thus
significantly improves heating and
defrosting efficiency.
Fan
The exterior motor fan, with 5 fan
blades, is strictly balanced. The 5
fan blades run slower, and make
sure high air volume, thus largely
brings down the noise.
Photo Features/AdvantagesComponents
14
Hot Water Series
5. Installation
5.1 Heat Pump unit Installation
1. The heat pump unit should be installed in a 9.The heat pump should be fixed firmly on the
ventilated place, with enough space for air inlet base. The bearing capability of the frame should
and outlet, while without thermal radiation or be as three times of weight as the heat pump
other heat source. Besides, the air outlet should unit. Reliable measures should be taken to keep
not be against the wind. the fastener stable. The unit base should be fixed
firmly by expansion bolts to ensure the entire
2. Generally, the vertical air flow type heat pump unit stand erectly after installation.
does not need anything for sheltering. The
motor and other internal components have been 10. The unit location should avoid typhoon and
all waterproof. A shelter is required to avoid earthquake damage. The heat pump should not
snow burying onto the heat pump in heavily be installed in the air in case of crash accident.
snowy area.
11. The installation should be carried out
3. Please make sure the standardized voltage at the place of unobstructed ventilation of
220V or 380V is stably accessible to the heat the air outlet. (The inlet and outlet of the
pump, otherwise the performance would be air blower are illustrated in the following
influenced. diagram). The installation space should be
referred as follows:
4.The foundation of the heat pump can be
cement or steel structure. Anti-vibration rubber
and a flat foundation should be taken into
account. The foundation structure can be flexibly
designed according to the working weight of the
heat pump(Please see the technical data in this
manual.)
5. Water drainage should be available near the
installation location for draining water in an
effective way.
6.Do not install the heat pump in a place where
there is polluting or corrosive material like oil,
flammable and explosive gas and sulfide etc.
Keep it far away from sands, falling leaves and
area with high-frequency equipment.
7.The foundation should be heightened to avoid
the water inflow in rainy season and snow
burying in winter if it is installed in the open air.
8. Installation in balcony or on roof-top must be
accordance with the allowable stress of the
building structure.
Up flow more than
2000mm
more than
1000mm
more than
1000mm
air inlet air inlet
Horizontal View
enough space for
maintenance
more than
1000mm
more than
1000mm
more than
1000mm
air inlet
air inlet
air inlet
Vertical View
15
Hot Water Series
â–² An exhaust duct should be
connected to the heat pump air outlet if
there is a barrier above the air outlet.
over 1000mm
â–² A certain distance should be kept among the heat pumps
and it should be at least 1 meter when several heat pumps
are installed side by side.
more than
1000mm
air inlet
air intake more than
1000mm
more than
1000mm
more than
1000mm
more than
1000mm
more than
1000mm
more than
1000mm
air inlet air inlet air inlet
16
Hot Water Series
5.2 Water System Installation
5.2.1 Water Tank Installation
5.2.2 Water Piping Installation
1. The water tank should be put in a place where pump and the water tank should be no more than
ambient temperature is higher than 0ºC. 2 meters, when water tank position is higher than
that of the heat pump.
2. It can be installed either outdoors or on the
roof-top (some elements such as the size of 4. Do not install the water tank in a pollutive or
water tank and the bearing capability of the corrosive area.
building should be considered). Installation on
5. The reasonable allocation of the heat pump
roof-top should be based on support such as
and water tank volume should deploy by 1/0.6 as
crossbeam or pillar.
maximum. Please refer to the following:
3.The water tank should not be installed lower
than the foundation of the heat pump; It is
suggested to install the heat pump, the water
tank and the circulation pump at the same level.
Besides, the height difference between the heat
6500L2500L 4000L
Tank volume
Model
8000L
1. Drainpipe and overflow pipe should be carried out for the water supply valve and the
installed near the gutter or the sinkhole for stop valve of the system (according to local
draining water more efficiently. Discharge valve ambient temperature) for avoiding icing of the
is necessary on the drainpipe. water supply pipe and the valves.
2. Service valve needs to be installed before the
6. Keep the water pipes straight and the pipeline
magnet-valves on the system pipeline for further
allocation reasonable; Reduce pipe turnings as
inspection.
many as possible to reduce water resistance.
3. The pressure of the water outlet should be
7.Prevent the pipeline and the connectors from
between 0.3MPa and 0.6MPa.
water leakage.
4.It is recommended to use metal pipeline such
8.The water pressure bearing capability of each
as stainless steel pipes, internal-plastic pipes,
part of the piping system should be tested after
internal stainless steel pipes or copper pipes
the installation is finished; Drainage should be
etc; Telescopic issue of the pipeline between
done to create a clean interior system.
heat pump unit and water tank should be
considered if plastic pipeline such as PPR pipe 9. Measures of heat preservation for the hot
and ABS pipe etc. is used. water pipeline need to be conducted after
assuring no water leakage.
5. In winter, heat preservation may need to be
17
FFC-30
FFC-38
FFC-10
FFC-20
15000L10000L 12500L
Tank volume
Model
FFC-63
FFC-45
FFC-55
Hot Water Series
Heat pump Installation
Shut Off Valve
Solenoid Valve
Check Valve
Elec Heater
Water Pump
Y-Shape Filter
18
Flow Switch
Heat Pump
Controller
Heat Pump
Dinning Hall
Water
Pump
Filter
Filter
Flow Switch
(can omit)
Guest Room
Sauna Room
Drainage
Water Tank
Solenoid Valve
Check Valve
Elec Heater
(can omit)
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