KTM 890 Duke R 2020 Owner's manual

Category
Motorcycles
Type
Owner's manual
OWNER'S MANUAL 2020
890 Duke R
Art. no. 3214109en
DEAR KTM CUSTOMER
*3214109en*
3214109en
02/2020
DEAR KTM CUSTOMER
Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art
sports vehicle that will continue giving you pleasure for a long time if you maintain it properly.
We wish you good and safe riding at all times!
Enter the serial numbers of your vehicle below.
Vehicle identification number ( p. 34) Dealer's stamp
Engine number ( p. 35)
Key number ( p. 35)
The Owner's Manual contained the latest information for this model series at the time of going to print. However,
minor differences due to further developments in design cannot be ruled out completely.
All specifications contained herein are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right
to modify or delete technical specifications, prices, colors, forms, materials, services, designs, equipment, etc.,
without prior notice and without specifying reasons, to adapt these to local conditions, as well as to stop produc-
tion of a particular model without prior notice. KTM accepts no liability for delivery options, deviations from fig-
ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that
does not belong to the regular scope of supply.
© 2020 KTM Sportmotorcycle GmbH, Mattighofen Austria
All rights reserved
DEAR KTM CUSTOMER
2
Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission
of the copyright owner.
ISO 9001(12 100 6061)
KTM applies quality assurance processes that lead to the highest possible product quality as
defined in the ISO 9001 international quality management standard.
Issued by: TÃœV Management Service
KTM Sportmotorcycle GmbH
Stallhofnerstraße 3
5230 Mattighofen, Austria
This document is valid for the following models:
890 Duke R US (F9775T3)
TABLE OF CONTENTS
3
TABLE OF CONTENTS
1 MEANS OF REPRESENTATION .................... 10
1.1 Symbols used .................................. 10
1.2 Formats used................................... 11
2 SAFETY ADVICE.......................................... 12
2.1 Use definition – intended use............ 12
2.2 Misuse............................................ 12
2.3 Safety advice................................... 12
2.4 Degrees of risk and symbols.............. 13
2.5 Overview of labels ............................ 14
2.6 Reporting safety defects ................... 19
2.7 Noise emission warranty ................... 20
2.8 Operating noise warning ................... 20
2.9 Manufacturer warranty for the
exhaust monitoring system................ 20
2.10 Consumer rights............................... 21
2.11 Tampering warning........................... 22
2.12 Safe operation ................................. 23
2.13 Protective clothing ........................... 24
2.14 Work rules....................................... 24
2.15 Environment.................................... 25
2.16 Owner's Manual ............................... 25
3 IMPORTANT NOTES.................................... 26
3.1 Manufacturer warranty, implied
warranty.......................................... 26
3.2 Fuel, auxiliary substances ................. 26
3.3 Spare parts, accessories ................... 26
3.4 Service ........................................... 27
3.5 Figures ........................................... 27
3.6 Customer service.............................. 27
4 VIEW OF VEHICLE ...................................... 30
4.1 View of vehicle, front left (example) ... 30
4.2 View of vehicle, rear right
(example)........................................ 32
5 SERIAL NUMBERS ..................................... 34
5.1 Vehicle identification number............ 34
5.2 Type label ....................................... 34
5.3 Key number..................................... 35
5.4 Engine number ................................ 35
5.5 Fork part number ............................. 36
5.6 Shock absorber article number .......... 36
5.7 Steering damper article number ........ 37
6 CONTROLS................................................. 38
6.1 Clutch lever..................................... 38
TABLE OF CONTENTS
4
6.2 Hand brake lever.............................. 38
6.3 Throttle grip .................................... 39
6.4 Switches on the left side of the
handlebar........................................ 39
6.4.1 Combination switch...................... 39
6.4.2 Light switch ................................ 40
6.4.3 Cruise control system tip switch
(optional) .................................... 41
6.4.4 Menu buttons .............................. 44
6.4.5 Turn signal switch........................ 45
6.4.6 Horn button ................................ 46
6.5 Switches on the right side of the
handlebar........................................ 46
6.5.1 Emergency OFF switch/electric
starter button .............................. 46
6.6 Ignition and steering lock.................. 47
6.7 Opening fuel tank filler cap............... 48
6.8 Closing the fuel tank filler cap........... 50
6.9 Seat lock......................................... 51
6.10 Tool set........................................... 51
6.11 Grab handle .................................... 52
6.12 Passenger foot pegs ......................... 53
6.13 Shift lever ....................................... 54
6.14 Foot brake lever ............................... 55
6.15 Side stand....................................... 55
7 COMBINATION INSTRUMENT ..................... 57
7.1 Combination instrument ................... 57
7.2 Activation and test ........................... 57
7.3 Day-Night mode............................... 59
7.4 Warnings......................................... 60
7.5 Indicator lamps................................ 62
7.6 Display ........................................... 66
7.7 TRACK Display (optional).................. 68
7.8 Heated grip (optional)....................... 69
7.9 Cruise control indicator (optional)...... 70
7.10 Fuel level display ............................. 70
7.11 Coolant temperature indicator ........... 71
7.12 Trip master...................................... 72
7.13 Time............................................... 73
7.14 ABS display..................................... 73
7.15 Shift warning light ........................... 74
7.16 Menu.............................................. 75
7.16.1 Favorites..................................... 75
7.16.2 Trip 1 ......................................... 76
7.16.3 Trip 2 ......................................... 77
7.16.4 General Info ................................ 78
7.16.5 Settings ...................................... 79
7.16.6 Bluetooth
®
(optional).................... 79
7.16.7 Distance ..................................... 80
7.16.8 Temperature................................ 81
TABLE OF CONTENTS
5
7.16.9 Pressure ..................................... 82
7.16.10 Consumption............................... 83
7.16.11 Language .................................... 84
7.16.12 Clock/Date .................................. 84
7.16.13 DRL ........................................... 85
7.16.14 TPMS warning ............................. 87
7.16.15 Quick Selector 1.......................... 88
7.16.16 Quick Selector 2.......................... 89
7.16.17 Set Favorites ............................... 90
7.16.18 Heated Grips (optional) ................ 91
7.16.19 Service ....................................... 92
7.16.20 Extra functions ............................ 92
7.16.21 Warnings..................................... 93
7.16.22 Ride Mode .................................. 94
7.16.23 Track (optional) ........................... 95
7.16.24 Anti‑wheelie mode (optional)......... 96
7.16.25 Launch control (optional).............. 97
7.16.26 Heated Grips (optional) ................ 97
7.16.27 MTC ........................................... 98
7.16.28 MTC + MSR (optional).................. 99
7.16.29 ABS Mode................................. 100
7.16.30 Quickshifter + (optional)............. 101
7.16.31 Shift Light ................................ 101
7.16.32 KTM MY RIDE (optional) ............ 102
7.16.33 Pairing (optional) ....................... 103
7.16.34 Audio player (optional) ............... 105
7.16.35 Telephony (optional) .................. 107
8 ERGONOMICS .......................................... 108
8.1 Handlebar position......................... 108
8.2 Adjusting the handlebar
position ..................................... 108
8.3 Adjusting the basic position of the
clutch lever ................................... 110
8.4 Adjusting the basic position of the
hand brake lever ............................ 111
8.5 Adjusting the response of the hand
brake lever .................................... 112
8.6 Adjusting the basic position of the
foot brake lever .......................... 113
8.7 Checking the basic position of the
shift lever...................................... 115
8.8 Adjusting the basic position of the
shift lever .................................. 116
9 PREPARING FOR USE............................... 118
9.1 Advice on preparing for first use ...... 118
9.2 Running in the engine .................... 120
9.3 Loading the vehicle........................ 120
TABLE OF CONTENTS
6
10 RIDING INSTRUCTIONS............................ 123
10.1 Checks and maintenance measures
when preparing for use ................... 123
10.2 Starting the vehicle ........................ 124
10.3 Starting off.................................... 125
10.4 Launch‑Control (optional) ............... 126
10.5 Starting off with launch control
(optional) ...................................... 126
10.6 Quickshifter + (optional)................. 128
10.7 Shifting, riding .............................. 129
10.8 Engine traction torque
control (MSR)................................. 135
10.9 Applying the brakes........................ 136
10.10 Stopping, parking........................... 138
10.11 Transporting.................................. 140
10.12 Refueling ...................................... 141
11 SERVICE SCHEDULE ................................ 144
11.1 Additional information.................... 144
11.2 Required work ............................... 144
11.3 Recommended work ....................... 147
12 TUNING THE CHASSIS ............................. 148
12.1 Fork/shock absorber ....................... 148
12.2 Adjusting the compression
damping of the fork........................ 148
12.3 Adjusting the rebound damping of
the fork......................................... 150
12.4 Compression damping of the shock
absorber........................................ 151
12.5 Adjusting the low-speed
compression damping of the shock
absorber........................................ 152
12.6 Adjusting the high-speed
compression damping of the shock
absorber........................................ 153
12.7 Adjusting the rebound damping of
the shock absorber......................... 155
12.8 Adjusting the spring preload of the
shock absorber ........................... 156
13 SERVICE WORK ON THE CHASSIS............. 158
13.1 Raising the motorcycle with the
rear lifting gear .............................. 158
13.2 Removing the rear of the
motorcycle from the lifting gear....... 158
13.3 Lifting the motorcycle with the
front lifting gear............................. 159
13.4 Taking the motorcycle off the front
lifting gear .................................... 161
TABLE OF CONTENTS
7
13.5 Cleaning the dust boots of the fork
legs ........................................... 162
13.6 Removing the passenger seat .......... 164
13.7 Mounting the passenger seat........... 165
13.8 Removing the front rider's seat........ 166
13.9 Mounting the front rider's seat......... 167
13.10 Checking the chain for dirt.............. 168
13.11 Cleaning the chain ......................... 169
13.12 Checking the chain tension ............. 171
13.13 Adjusting the chain tension............. 173
13.14 Checking the chain, rear sprocket,
engine sprocket, and chain guide .... 175
14 BRAKE SYSTEM ....................................... 179
14.1 Anti-lock braking system (ABS) ....... 179
14.2 Checking the brake discs ................ 181
14.3 Checking the front brake fluid
level ............................................. 182
14.4 Adding front brake fluid .............. 183
14.5 Checking the front brake linings ...... 186
14.6 Checking the free travel of the foot
brake lever .................................... 187
14.7 Checking the rear brake fluid
level ............................................. 188
14.8 Adding rear brake fluid ............... 189
14.9 Checking the rear brake linings ....... 191
15 WHEELS, TIRES ....................................... 193
15.1 Removing the front wheel ............ 193
15.2 Installing the front wheel ............ 195
15.3 Removing the rear wheel ............. 199
15.4 Installing the rear wheel .............. 202
15.5 Checking the rear hub damping
rubber pieces ............................. 205
15.6 Checking the tire condition ............. 207
15.7 Checking tire pressure .................... 209
15.8 Using tire repair spray .................... 211
16 ELECTRICAL SYSTEM ............................... 212
16.1 Daytime running light (DRL)............. 212
16.2 Removing the 12-V battery .......... 213
16.3 Installing the 12-V battery ........... 216
16.4 Charging the 12-V battery ........... 218
16.5 Changing the main fuse.................. 221
16.6 Changing the ABS fuses ................. 224
16.7 Changing the fuses of individual
power consumers ........................... 226
16.8 Loosening the headlight mask with
the headlight ................................. 228
16.9 Mounting the headlight mask with
the headlight ................................. 229
TABLE OF CONTENTS
8
16.10 Removing the cover of the
headlight mask rack ....................... 230
16.11 Installing the cover of the headlight
mask rack ..................................... 232
16.12 Changing the turn signal bulb ......... 234
16.13 Checking the headlight setting ........ 235
16.14 Adjusting the headlight range.......... 236
16.15 Diagnostics connector .................... 237
16.16 Front ACC1 and ACC2 .................... 238
16.17 ACC1 and ACC2 rear ...................... 238
17 COOLING SYSTEM .................................... 239
17.1 Cooling system .............................. 239
17.2 Checking the antifreeze and
coolant level.................................. 240
17.3 Checking the coolant level in the
compensating tank......................... 242
17.4 Draining the coolant ................... 244
17.5 Filling/bleeding the cooling
system ...................................... 246
17.6 Changing the coolant...................... 248
18 TUNING THE ENGINE............................... 251
18.1 Ride Mode .................................... 251
18.2 Motorcycle traction
control (Cornering MTC).................. 252
18.3 Slip adjustment (optional)............... 253
18.4 Throttle response (optional)............. 253
19 SERVICE WORK ON THE ENGINE .............. 255
19.1 Checking the engine oil level........... 255
19.2 Changing the engine oil and oil
filter, cleaning the oil screens ...... 256
19.3 Adding engine oil........................... 260
19.4 Checking the free travel of the
clutch lever ................................... 262
19.5 Setting the free travel of the clutch
lever .......................................... 263
20 CLEANING, CARE ..................................... 264
20.1 Cleaning the motorcycle ................. 264
20.2 Checks and maintenance steps for
winter operation............................. 267
21 STORAGE................................................. 269
21.1 Storage ......................................... 269
21.2 Preparing for use after storage......... 271
22 TROUBLESHOOTING ................................ 272
23 TECHNICAL DATA..................................... 276
23.1 Engine.......................................... 276
23.2 Engine tightening torques ............... 278
TABLE OF CONTENTS
9
23.3 Capacities ..................................... 284
23.3.1 Engine oil ................................. 284
23.3.2 Coolant..................................... 284
23.3.3 Fuel ......................................... 284
23.4 Chassis ......................................... 284
23.5 Electrical system............................ 286
23.6 Tires............................................. 287
23.7 Fork.............................................. 287
23.8 Shock absorber.............................. 288
23.9 Chassis tightening torques .............. 290
24 DECLARATIONS OF CONFORMITY ............. 297
24.1 Declarations of conformity .............. 297
25 SUBSTANCES .......................................... 298
26 AUXILIARY SUBSTANCES ......................... 301
27 STANDARDS ............................................ 303
28 INDEX OF SPECIAL TERMS ....................... 304
29 LIST OF ABBREVIATIONS.......................... 305
30 LIST OF SYMBOLS.................................... 306
30.1 Red symbols.................................. 306
30.2 Yellow and orange symbols.............. 306
30.3 Green and blue symbols.................. 307
INDEX ............................................................. 308
1 MEANS OF REPRESENTATION
10
1.1 Symbols used
The meaning of specific symbols is described below.
Indicates an expected reaction (e.g. of a work step or a function).
Indicates an unexpected reaction (e.g. of a work step or a function).
All work marked with this symbol requires specialist knowledge and technical understanding.
In the interest of your own safety, have these jobs performed by an authorized KTM workshop!
Your motorcycle will be optimally cared for there by specially trained experts using the auxiliary
tools required.
Indicates a page reference (more information is provided on the specified page).
Indicates information with more details or tips.
Indicates the result of a testing step.
MEANS OF REPRESENTATION 1
11
Indicates a voltage measurement.
Indicates a current measurement.
Indicates the end of an activity, including potential rework.
1.2 Formats used
The typographical formats used in this document are explained below.
Proprietary name Indicates a proprietary name.
Name
®
Indicates a protected name.
Brandâ„¢ Indicates a brand available on the open market.
Underlined terms Refer to technical details of the vehicle or indicate technical terms, which
are explained in the glossary.
2 SAFETY ADVICE
12
2.1 Use definition – intended use
The vehicle is designed and constructed to withstand the usual demands of regular traffic and use on race
courses.
This vehicle is not suitable for offroad use.
Info
This vehicle is only authorized for operation on public roads in its homologated version.
2.2 Misuse
The vehicle must only be used as intended.
Dangers can arise for people, property and the environment through use not as intended.
Any use of the vehicle beyond the intended and defined use constitutes misuse.
Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the
respective use.
2.3 Safety advice
A number of safety instructions need to be followed to operate the product described safely. Therefore read this
instruction and all further instructions included carefully. The safety instructions are highlighted in the text and
are referred to at the relevant passages.
SAFETY ADVICE 2
13
Info
Various information and warning labels are attached in prominent locations on the product described. Do
not remove any information or warning labels. If they are missing, you or others may not recognize dangers
and may therefore be injured.
2.4 Degrees of risk and symbols
Danger
Identifies a danger that will immediately and invariably lead to fatal or serious permanent injury if the
appropriate measures are not taken.
Warning
Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures are not
taken.
Caution
Identifies a danger that may lead to minor injuries if the appropriate measures are not taken.
Note
Identifies a danger that will lead to considerable machine and material damage if the appropriate measures are
not taken.
Note
Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.
2 SAFETY ADVICE
14
2.5 Overview of labels
F02788-10
SAFETY ADVICE 2
15
1 Type label, USA
2 Type label, Canada
3 Information, noise emission
4 Information, chain tension
5 Information on suspension setting
6 Technical Information
7 Information, emission control
8 Information, putting into operation
F02783-01
Type label, USA
2 SAFETY ADVICE
16
F02784-01
Type label, Canada
F02786-01
Information, noise emission
SAFETY ADVICE 2
17
V01497-01
Information, chain tension
F02789-01
Information on suspension setting
2 SAFETY ADVICE
18
F02787-01
Technical Information
F02785-01
Information, emission control
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KTM 890 Duke R 2020 Owner's manual

Category
Motorcycles
Type
Owner's manual

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