Omega iTCX Owner's manual

Dual Thermocouple Input

User’s Guide

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TABLE OF CONTENTS

Part 1: Introduction

1.1 Safety and EMC Considerations .................................................................2

1.2 Before You Begin..........................................................................................2

1.3 Description....................................................................................................2

Part 2: Hardware

2.1 Mounting ......................................................................................................4

2.1.1 Mounting the Wall Mount iServer .................................................4

2.1.2 Mounting the DIN Rail iServer ......................................................5

2.1.3 Removal from DIN Rail ..................................................................5

2.2 DIP Switches.................................................................................................6

2.2.1 DIP Switch Usage ..........................................................................6

2.3 Parts of iServer Unit ....................................................................................7

2.4 Network Communication Interfaces ..........................................................8

2.4.1 10Base-T RJ-45 Pinout...................................................................8

2.4.2 10Base-T Crossover Wiring...........................................................8

2.5 Industrial Probe ............................................................................................8

Part 3: Network Configuration

3.1 Network Protocols .......................................................................................9

3.2 Ethernet (MAC) Address .............................................................................9

3.3 DHCP .......................................................................................................10

3.4 DNS .......................................................................................................10

3.5 IP Address ..................................................................................................10

3.5.1 Default IP Address ........................................................................11

3.6 Port Number................................................................................................11

Part 4: Operations

4.0 Testing the Connection..............................................................................12

4.1 iConnect Software......................................................................................13

4.2 Setting a new IP Address over the Network ...........................................14

4.3 Setup and Operation using a Web Browser ............................................15

4.3.1 Read Sensor .................................................................................16

4.3.1.1 Java Runtime Environment Setup Instructions.........................16

4.3.1.2 Java Runtime Environment 1.7 Setup Instructions...................17

4.3.1.3 Browser Proxy Selection .............................................................17

4.3.2 Chart ..............................................................................................18

4.3.3 Configuration ................................................................................19

4.3.4 Sensor Parameter .........................................................................21

4.3.5 Access Control

............................................................................22

4.4 Telnet Setup ...............................................................................................24

4.5 HTTPget Program.......................................................................................24

4.5.1 HTTPget using Port 1000 ............................................................25

4.5.2 HTTPget and ARP to setup Device IP Address .........................26

4.6 ARP Protocol ..............................................................................................26

4.7 Remote Access (Tunneling) ......................................................................28

4.7.1 Local iServer .................................................................................29

4.7.2 Remote iServer ............................................................................30

4.8 iLog Software..............................................................................................31

4.9 Mail Notifier Software.................................................................................32

4.9.1 Installation.....................................................................................32

4.9.2 Program Options Setup and Configuration ..............................34

4.9.2.1 Sending Email Messages to a Cell Phone........................................34

4.9.3 Device Setting Setup and Configuration ....................................35

i

Part 5: Specifications .......................................................................................................... 36

Part 6: Factory Preset Values ..............................................................................................37

Appendix A Glossary ......................................................................................................38

Appendix B IP Address ..................................................................................................39

Appendix C IP Netmask ..................................................................................................40

Appendix D ASCII Chart ................................................................................................41

ASCII Chart Control Codes .......................................................................42

Appendix D iLog Error Messages..................................................................................43

Part 7: Approvals Information

7.1 Electromagnetic Compatibility (EMC) .....................................................44

7.2 FCC ........................................................................................................44

LIST OF FIGURES:

Figure 1.1 iServer with Probe on the Ethernet Network .......................................3

Figure 2.1 Mounting - Wall Mount iServer .............................................................4

Figure 2.2 Mounting - DIN Rail iServer ..................................................................5

Figure 2.3 Removal - DIN Rail iServer ..................................................................5

Figure 2.4a DIP Switch - Wall Mount iServer ...........................................................6

Figure 2.4b DIP Switch - DIN Rail iServer................................................................6

Figure 2.5 Parts of iServer Unit...............................................................................7

Figure 2.6 RJ45 Pinout ............................................................................................8

Figure 2.7 10Base-T Crossover Cable Wiring .......................................................8

Figure 3.1 Labeling ..................................................................................................9

Figure 3.2 DIP Switch on Bottom Side of iServer................................................10

Figure 3.3 Telnet Login into the iServer ...............................................................11

Figure 4.1 Pinging the iServe from MS-DOS Prompt .........................................12

Figure 4.2 Assigning an IP Address using iConnect .........................................13

Figure 4.3 Accessing the iServer’s Home Page Menu........................................14

Figure 4.4 Access Control ...................................................................................15

Figure 4.5 iServer Home Page Menu ..................................................................16

Figure 4.6 Login and Administrator Password ...................................................16

Figure 4.7 Read Sensor .......................................................................................17

Figure 4.8 Java 1.7 Setup Screen Shot ..............................................................18

Figure 4.9 Chart ..................................................................................................19

Figure 4.10 Configuration ......................................................................................20

Figure 4.11 Sensor Parameters ..............................................................................22

Figure 4.12 Remote End Char .................................................................................23

Figure 4.13 Access Control ....................................................................................24

Figure 4.14 ARP Commands and Responses .......................................................28

Figure 4.15 PC-to-Device Communication.............................................................29

Figure 4.16 Device-to-Device Communication ......................................................29

Figure 4.17 Local iServer (Serial to Ethernet) Configuration Page ....................30

Figure 4.18 Remote iServer Configuration Page ..................................................31

Figure 4.19 iLog Software Logging Data................................................................32

Figure 4.20 iServer Mail Notifier Main Window......................................................33

Figure 4.21 iServer Mail Notifier Profile Setup ......................................................34

Figure 4.22 iServer Mail Notifier Device Setting ...................................................35

LIST OF TABLES:

Table 2.1 Parts of iServer Unit ..............................................................................7

ii

iii

NOTES, WARNINGS and CAUTIONS

Information that is especially important to note is identified by the following labels:

• NOTE

• WARNING or CAUTION

• IMPORTANT

• TIP

NOTE: Provides you with information that is important to successfully

setup and use the iServer.

CAUTION or WARNING: Tells you about the risk of electrical shock.

CAUTION, WARNING or IMPORTANT: Tells you of circumstances or

practices that can effect the instrument’s functionality and must refer

to accompanying documents.

TIP: Provides you helpful hints.

FEATURES

• Virtual Chart Recorder

• Two Thermocouple Channels

• Web Server

• Ten Popular Thermocouple Types

• Accurate

• Password Protection

• Email Alarms

• Data Logging

• No Special Software Required

1

PART 1

INTRODUCTION

1.1 Safety and EMC Considerations

Refer to the CE Approval Section

EMC Considerations

• Whenever EMC is an issue, always use shielded cables.

• Never run signal and power wires in the same conduit.

• Use twisted-pair wires for signal connections.

• Install Ferrite Bead(s) on signal wires close to the instrument if EMC problems persist.

Failure to follow all instructions and warnings may result in injury!

1.2 Before You Begin

Inspecting Your Shipment: Remove the packing slip and verify that you have received

everything listed. Inspect the container and equipment for signs of damage as soon as

you receive the shipment. Note any evidence of rough handling in transit. Immediately

report any damage to the shipping agent. The carrier will not honor damage claims

unless all shipping material is saved for inspection. After examining and removing the

contents, save the packing material and carton in the event reshipment is necessary.

Customer Service: If you need assistance, please contact the Customer Service

Department nearest you.

Manuals, Software: The latest Operation Manual as well as free configuration software

(iConnect), datalogging software (iLog), and Mail Notifier are available at the website

listed on the cover page of this manual.

1.3 Description

View Temperature from one or two Thermocouples with a Web Browser. The

iServer let's you monitor Temperature from two independent Thermocouple channels

over an Ethernet network or the Internet with no special software except a Web Browser.

The iServer serves Active Web Pages to display real time readings, temperature charts,

or log data in standard data formats for use in a spreadsheet or data acquisition program

such as Excel or Visual Basic.

Adjustable Charts. The Java

TM

Applet chart scales are fully adjustable on the fly. For

example, the chart can display one minute, one hour, one day, one week, one month or

one year. Temperature can be charted across the full span, or within any narrow range

such as 20 to 30°C. You can chart temperature from one thermocouple, two

thermocouples, and/or the differential between the two.

The iServer transmitters can take Thermocouple Types J, K, T, E, R, S, B, C, N, and L

measuring temperatures up to 1,820°C (3,308°F). The iServer can display and chart

absolute measurements in two locations and a differential measurement between the two

locations.

2

Award-winning Technology. The iServer is simple to install and use. It features award-

winning technology that requires no special software except a Web Browser. The

iServer connects to an Ethernet Network with a standard RJ45 connector and sends

data in standard TCP/IP packets. It is easily configured with a simple menu using a Web

Browser and can be password protected. From within an Ethernet LAN or over the

Internet, the user simply types its IP address or an easy to remember name in any Web

Browser, and the iServer serves a Web Page with the current readings.

Email Alarms. All iServer models that are on a LAN that is connected to the Internet

can trigger an alarm that can be sent by email to a single user or to a group distribution

list, including text messages to cell phones and PDA’s.

The following example illustrates how you can hookup an iServer to your network:

A standard web browser can be used to monitor and chart Temperature from two

independent Thermocouple channels. The browser can also be used to configure the

device’s IP address, passwords, and overall configuration parameters. An iLD Big

Display can be used with an iServer to display readings over the network.

The following example illustrates how you can hookup an iServer and iLD to your

network:

Figure 1.1 iServer sends temperature readings to an iLD Big Display

COL

ON

TX

RX

iTCX-D

iServer

iTCX-W

iServer

Temperature 2

Differential

Temperature 1

3

PART 2 HARDWARE

2.1 Mounting

2.1.1 Mounting the Wall Mount iServer

If unit is to be mounted on a flat surface, you may take the bottom rubber feet off

the unit.

Position unit where required. Mark and drill the two #4 screw holes.

After bracket is mounted on the wall, align back of unit over the three bracket clips, once

engaged, slide downward, the unit will snap in place.

Figure 2.1 Mounting - Wall Mount iServer

It is recommended that you ground your unit by wrapping a wire around a #4-40

screw threaded into the nut located on the case’s tray.

Dimensions are in

inches with

millimeters in [ ].

1.50 [38.1]0.52 [13.3]

1.26

[32.1]

DRILL 0.125 [3.17]

USE TWO, #4

FLAT HEAD SCREWS

TO MOUNT BRACKET

BRACKET CLIPS (3)

SNAP

2.42 [61.6]

4.41

[112.0]

0.10

[2.54]

0.82 [20.8]

USE #4-40, 3/16”LG SCREW

FOR GROUNDING CASE

4

5

2.1.2 Mounting the DIN Rail iServer

To install unit onto DIN Rail:

a) Tilt unit, position mounting slot onto DIN Rail, as shown.

b) Push unit towards DIN Rail and it will snap into place.

Figure 2.2 Mounting - DIN Rail iServer

2.1.3 Removal from a DIN Rail

a) Insert flat screw-driver into tab and push downwards.

b) Unit will detach from DIN Rail.

Figure 2.3 Removal - DIN Rail iServer

6

2.2 DIP Switches

2.2.1 DIP Switch Usage

The iServer is shipped with all DIP switches in "OFF" position.

1) N/C - not used

2) To change to default factory settings

3) To enable/disable DHCP

4) N/C - not used

To set the iServer to factory default settings, slide DIP switch #2 to ON position.

Power the iServer on and wait about 10 seconds until the iServer fully boots up.

Set the DIP switch #2 back to OFF position (it does not matter if the iServer is

powered ON or OFF, just make sure that the DIP switch is set to OFF,

otherwise, every time the unit is power-cycled the factory settings will take over.

To enable the DHCP, besides using DIP switch #3, set the iServer’s IP address

to 0.0.0.0. An iServer with IP address of 0.0.0.0 will request an IP address,

gateway address, and subnet mask from a DHCP server over the Ethernet.

Figure 2.4a DIP Switch Figure 2.4b DIP Switch

Wall Mount iServer DIN Rail iServer

1

4

3

2

OFF

ON

1

4

3

2

OFF

ON

SW1

OFF

ON

4

3

2

1

SW1

OFF

ON

4

3

2

1

SW1

7

2.3 Parts of the iServer Unit

Figure 2.5 Parts of the iServer Unit

Table 2.1 Parts of iServer Unit

SENSOR Thermocouple Input (supporting up to 2 Thermocouples)

ETHERNET RJ45 interface for 10BASE-T connection.

RESET Button: Used for power reseting the iServer.

ACTIVITY LED (Red) Blinking: Indicates network activities (receiving or sending packets).

NET LINK LED (Green) Solid: Indicates good network link.

DIAG LED (Yellow and Green) Diagnostics: at boot-up they light up for 2 seconds, then

turn off; DHCP: if DHCP is enabled, they blink and stay solid periodically

POWER LED (Green) Solid: Indicates Power-ON (for -W version only).

DC Power Supply Section:

+ Plus power supply wire connection (inside the plug for -W model).

- Minus power supply wire connection (outside the plug for -W model).

Mounting Bracket

8

2.4 Network Communication Interfaces

2.4.1 10Base-T RJ-45 Pinout

The 10BASE-T Ethernet network (RJ-45) system is used in the iServer for network

connectivity. The 10 Mbps twisted-pair Ethernet system operates over two pairs of wires.

One pair is used for receiving data signals and the other pair is used for transmitting data

signals. This means that four pins of the eight-pin connector are used.

Figure 2.6 RJ45 Pinout

2.4.2 10Base-T Crossover Wiring

When connecting the iServer directly to the computer, the transmit data pins of the

computer should be wired to the receive data pins of the iServer, and vice versa. The

10Base-T crossover cable with pin connection assignments are shown below.

Figure 2.7 10Base-T Crossover Cable Wiring

Pin Name Description

1 +Tx + Transmit Data

2 -Tx - Transmit Data

3 +RX + Receive Data

4 N/C Not Connected

5 N/C Not Connected

6 -Rx - Receive Data

7 N/C Not Connected

8 N/C Not Connected

Use straight through cable for

connecting the iServer to an

Ethernet hub. The ports on the

hub are already crossed

9

PART 3

NETWORK CONFIGURATION

3.1 Network Protocols

The iServer can be connected to the network using standard TCP/IP protocols.

It also supports ARP, HTTP (WEB server), DHCP, DNS and Telnet protocols.

3.2 Ethernet (MAC) Address

MAC (Media Access Control) address is your computer's unique hardware number.

When you're connected to the LAN from your computer, a correspondence table relates

your IP address to your computer's physical (MAC) address. The MAC address can be

found on the label of your device and contains 6 bytes (12 characters) of hexadecimal

numbers XX:XX:XX:XX:XX:XX hex

For example: 0A:0C:3D:0B:0A:0B

Remove the small label with the default IP address and there will be room to put

your IP address. See Figure 3.1

Figure 3.1 Labeling

#.#

MODEL NO:

SERIAL NO:

INPUT POWER:

IP:

MODEL NO:

SERIAL NO:

INPUT POWER:

IP:

#.#

MAC ADDRESS

LABEL IN

HEX CODE

REMOVE DEFAULT

IP ADDRESS LABEL

AND PUT NEW

CUSTOMER'S

IP ADDRESS

iSERVER'S VERSION #

MAC ADDRESS

LABEL IN

HEX CODE

iSERVER'S VERSION #

REMOVE DEFAULT IP

ADDRESS LABEL AND PUT

NEW CUSTOMER'S

IP ADDRESS

3.3 DHCP

DHCP, Dynamic Host Configuration Protocol enables individual computers or devices to

extract their IP configurations from a server (DHCP server). If the DHCP is enabled on

your iServer, as soon as the iServer is connected to the network, there is an exchange of

information between DHCP server and the iServer. During this process the IP address,

the Gateway address, and the Subnet Mask will be assigned to the iServer by the DHCP

server. Note that the DHCP server must be configured correctly to do such assignment.

If fixed or static IP address is desired, the DHCP must be disabled. The iServer is

shipped with DHCP disabled (factory default). The DHCP can be enabled by setting the

DIP switch # 3 to the “ON” position (refer to Figure 3.2).

DIP switch # 3 shown in “ON” position

Figure 3.2 DIP Switch on the Bottom Side of iServer

Setting the iServer’s IP address to 0.0.0.0 will also enable DHCP.

3.4 DNS

DNS, Domain Name System enables individual computers and devices to be recognized

over a network based on a specific name instead of an IP address. For example, instead

of having to use http://192.168.1.200 (IP address), you would use only http://eis03ec or

any eight character name stored as Host Name under Access Control menu in the

iServer Home Page. The default DNS name for an iServer is "eis" followed by the last

four digits of the MAC address of that particular iServer.

1. It is very important to communicate with the network administrator in order to

understand the DHCP and its existing configurations on the host server,

before enabling the DHCP on the iServer.

2. The iServers are shipped with a default static IP address of

192.168.1.200 and Subnet Mask of 255.255.255.0.

3. On Novell networks or Windows 2000 where the DCHP is an updated

function of DNS this feature may be beneficial since a particular name can be

assigned eliminating the need for the IP address, as described in Section 3.4

3.5 IP Address

Every active device connected to the TCP/IP network must have a unique IP address.

This IP address is used to establish a connection to the iServer’s sensor. Every

computer using TCP/IP should have a unique 32-bit address which is divided into two

portions, the network ID and the host ID. For instance, every computer on the same

network uses the same network ID. At the same time, all of them have a different host ID.

For more details about the IP address see Appendix B.

OFF

ON

4

3

2

1

10

11

3.5.1 Default IP Address

The iServer is shipped with a default IP address of 192.168.1.200 and Subnet Mask of

255.255.255.0. If you are going to use a Web browser or Telnet program to access the

iServer using its default IP address, make sure that the PC from which you’re

establishing the connection has an IP address that is in the same range as the iServer’s

IP address (192.168.1.x, where x can be any number from 1 to 254).

Your PC’s IP address cannot

be the same as the iServer’s IP address.

You also need to make sure that your PC’s Subnet Mask is 255.255.255.0. This is a

good way to access the iServer over the network and make any configuration changes

needed. If 192.168.1.200 is already in use on your network, use an Ethernet crossover

cable between your computer and the iServer to change the IP address or any other

settings within the iServer.

3.6 Port Number

All TCP connections are defined by the IP address and a port number. A port number is

an internal address that provides an interface between an application running on your

computer and the network through the TCP/IP protocol.

There are three default TCP socket port numbers assigned to the iServer:

1. Port (socket) number 1000 when using HTTPget program (see Section 4.5).

2. Port (socket) number 2000 when trying to access the sensor (probe) connected to

the port of the iServer to receive ASCII data.

3. Port (socket) number 2002 when trying to access the iServer itself for Power

Recycling the iServer remotely. This can be done using Windows standard Telnet

application.

Power recycling the iServer can also be done through the iServer’s Web Server (see

Section 4.2).

Telnet stands for Telecommunications Network, it is a protocol that provides a way for

users (or clients) to connect to computers (or servers) on a network, whether in the next

building or across the world.

Example: C:\>Telnet 192.168.1.200 2002

You will then get the following screen.

Figure 3.3 Telnet Login into the iServer

You can open a Telnet session using other terminal emulation programs like Tera Term

Pro (downloadable from the internet), which is a free software for MS-Windows. It

supports VT100 emulation, Telnet connection and serial com port connections.

Firmware Version x.xx

Admin. Password:00000000

Admin. Login Successful

reset

The unit will reset in 5 seconds

_

The default

Admin. Password

Type "reset"

to reboot

the server

C:\

Telnet 192.168.1.200

12

PART 4

OPERATIONS

This iServer can be used and configured in several ways, depending on user’s

preference and network setup. It can be configured using a Web browser, like Netscape

or Internet Explorer. It can also be configured using the iConnect Configuration Software.

If DHCP and DNS servers are used, the connection is very simple, no need to find the

right IP address, or watch for network conflicts, these are all done for you by your network

DHCP and DNS server. All that is left for you to do, is to enable DHCP on the iServer (see

Section 2.2) and use a straight network cable to connect the iServer to a hub and power

it up.

If DHCP is not the preferred method, you can configure your PC’s network connection with

an IP address of 192.168.1.x that is in the same range as the iServer’s default IP address

(192.168.1.200) and connect to the iServer using a cross-over network cable between your

PC’s network port and the iServer. After you’re done with configuring the iServer, you can

always set your PC back to its original settings.

On your computer, from the MS-DOS Prompt window type "ping 192.168.1.200” and

press Enter. If DHCP and DNS servers are used type “ping eisxxxx”, where xxxx are the

last four digits of the iServer’s MAC address, located on the back of the device. You should

get a reply as shown in Figure 4.1.

You can use the host name (eisxxxx) instead of its IP address only if your DHCP

server is configured to communicate with your DNS. Please consult with your IT

department for details.

4.0 Testing the Connection

Figure 4.1 Pinging the iServer from MS-DOS Prompt

This proves that the connection is proper and you can get into configuration or run mode

using the Telnet or Web browser.

13

4.1 iConnect Software

The iServer may also be assigned an IP Address by using the iConnect software.

a) Download the iConnect software from the website listed in this manual.

b) Install iConnect software on a networked PC. This software is compatible with

Windows 95, 98, NT, 2000, and XP.

c) Use iConnect to assign an IP address to the iServer and access its web pages for

configuration. You can also use any standard web browser to access the iServer

web pages. Consult with your IT department for obtaining an IP address.

Figure 4.2 Assigning an IP Address using iConnect

1) Place the IP address in this box.

2) Take the MAC address from the label attached to the bottom of the iServer and

place it in this box.

3) Click here to send the above IP address to the iServer.

4) After the IP address is assigned to the iServer, click here to access it’s web pages.

5) Click here to Ping the iServer whose IP address is shown in the IP address box.

6) Click here to find all the iServer’s on your network .

7) The IP addresses for the iServer’s found by the iConnect will be listed here.

8) These fields indicate the IP address and the subnet mask of the PC on which the

iConnect is running.

14

4.1 iConnect Software (continued)

d) To access the iServer for Configuration:

Click on the “View Webpage” button, you will access the iServer’s home page, refer to

Section 4.3 for details.

Figure 4.3 Accessing the iServer’s Home Page Menu

iSERVER HOME PAGE

Read Sensor

Access Control

Chart

Configuration

4.2 Setting a New IP Address over the Network

Besides using the iConnect software, you may use the iServer’s default IP address to

access it and assign a new IP address to it.

The iServer is shipped with a default IP address of 192.168.1.200 and Subnet Mask of

255.255.255.0. You can configure your PC’s Network connection with an IP address that

is in the same range as the iServer’s IP address (192.168.1.x) and connect to the iServer

using a crossover network cable between your PC and the iServer.

With this completed, you can go to the DOS-Prompt and ping 192.168.1.200. If you

receive responses back (Figure 4.1), you can go to the Web browser and type in

http://192.168.1.200 and it will take you to the iServer’s Home Page.

Select

,

button, you’ll be asked for the password. First default LOGIN

password is "12345678" and the ADMINISTRATOR password is "00000000", then you

should be on the Access Control page were you can simply type in the desired Static IP

address, and click Save.

For more details about the “Access Control” page refer to Section 4.3.5.

Figure 4.4 Access Control

For the IP address to take effect, the iServer needs to be turned OFF/ON.

Clicking the “Power Recycle” button will turn the iServer OFF and ON.

Pressing the physical button marked “RESET” on the iServer does the same thing.

You can now connect the iServer to an Ethernet hub using a straight through cable,

power it up, and follow the ping routine mentioned in the previous section.

ACCESS CONTROL

Login Password:

Admin Password:

Host Name:

MAC Address: 0A:0B:0C:0D:0E:0F

IP Address:

Gateway Address:

Subnet Mask:

Main Menu

Access Control

Save Reset

0.0.0.0

00000000

12345678

255.255.255.0

192.168.1.200

eis0e0f

http://192.168.1.200

Power Recycle

Access Control

15

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