Toro 55cm Recycler Lawn Mower User manual

FormNo.3376-614-ASMRevA

55cmRecycler

®

LawnMower

ModelNo.20955—SerialNo.313000001andUp

ModelNo.20956—SerialNo.313000001andUp

Operator'sManual

Introduction

Thisrotary-blade,walk-behindlawnmowerisintended

tobeusedbyresidentialhomeowners.Itisdesigned

primarilyforcuttinggrassonwell-maintainedlawns

onresidentialproperties.Itisnotdesignedforcutting

brushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.

Figure1

1.Modelandserialnumberplate

Writetheproductmodelandserialnumbersinthespace

below:

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,seetheseparateproduct-specicDeclarationof

Conformity(DOC)sheet.

Formodelswithstatedenginehorsepower,thegross

horsepoweroftheenginewaslaboratoryratedbytheengine

manufacturerinaccordancewithSAEJ1940.Ascongured

tomeetsafety,emission,andoperatingrequirements,the

actualenginehorsepoweronthisclassoflawnmowerwill

besignicantlylower.

Donottamperwiththeenginecontrolsoralterthegovernor

speed;doingsomaycreateanunsafeconditionresultingin

personalinjury.

Contents

Introduction..................................................................1

GeneralLawnMowerSafety.....................................2

SoundPressure......................................................3

SoundPower..........................................................3

Hand/ArmVibration..............................................3

SafetyandInstructionalDecals.................................4

Setup............................................................................5

1InstallingtheHandle.............................................5

2InstallingtheRecoil-starterRopeintheRope

Guide.................................................................6

3FillingtheEnginewithOil......................................6

4ChargingtheBattery..............................................7

ProductOverview..........................................................7

Specications.........................................................7

Operation.....................................................................8

FillingtheFuelTank................................................8

CheckingtheEngineOilLevel..................................8

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3376-614-ASM*A

AdjustingtheCuttingHeight....................................9

StartingtheEngine..................................................9

UsingtheSelf-propelDrive......................................10

StoppingtheEngine...............................................10

RecyclingtheClippings...........................................10

BaggingtheClippings.............................................10

Side-dischargingtheClippings..................................12

OperatingTips......................................................13

Maintenance.................................................................14

RecommendedMaintenanceSchedule(s)......................14

PreparingforMaintenance.......................................14

ReplacingtheAirFilter............................................15

ChangingtheEngineOil.........................................15

ChargingtheBattery...............................................16

ReplacingtheFuse..................................................16

ReplacingtheBlade................................................17

AdjustingtheSelf-propelDriveCable........................18

CleaningundertheMachineHousing........................18

Storage........................................................................19

PreparingtheMachineforStorage............................19

FoldingtheHandle.................................................19

RemovingtheMachinefromStorage.........................19

Safety

Improperlyusingormaintainingthismowercanresult

ininjury.Toreducethepotentialforinjury,complywith

thesesafetyinstructions.

Torodesignedandtestedthismachineforreasonablysafe

service;however,failuretocomplywiththefollowing

instructionsmayresultinpersonalinjury.

Toensuremaximumsafety,bestperformance,and

togainknowledgeoftheproduct,itisessentialthat

youandanyotheroperatorofthemowerreadand

understandthecontentsofthismanualbeforethe

engineiseverstarted.Payparticularattentiontothe

safetyalertsymbol(Figure2),whichmeansCaution,

Warning,orDanger—“personalsafetyinstruction.”

Readandunderstandtheinstructionbecauseithasto

dowithsafety.Failuretocomplywiththeinstruction

mayresultinpersonalinjury.

GeneralLawnMowerSafety

ThefollowinginstructionshavebeenadaptedfromEN836.

Thiscuttingmachineiscapableofamputatinghandsandfeet

andofthrowingobjects.Failuretoobservethefollowing

safetyinstructionscouldresultinseriousinjuryordeath.

Training

•Readtheinstructionscarefully.Befamiliarwiththe

controlsandtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethemower.Localregulationscan

restricttheageoftheoperator.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir

property.

•Understandexplanationsforallpictogramsusedonthe

mowerorintheinstructions.

Gasoline

WARNING-Gasolineishighlyammable.Takethe

followingprecautions.

•Storefuelincontainersspecicallydesignedforthis

purpose.

•Refueloutdoorsonlyanddonotsmokewhilerefueling.

•Addfuelbeforestartingtheengine.Neverremovethe

capofthefueltankoraddgasolinewhiletheengineis

runningorwhentheengineishot.

•Ifgasolineisspilled,donotattempttostarttheengine

butmovethemowerawayfromtheareaofspillageand

avoidcreatinganysourceofignitionuntilgasolinevapors

havedissipated.

•Replaceallfueltankandcontainercapssecurely.

Preparation

•Whilemowing,alwayswearsubstantialfootwearandlong

trousers.Donotoperatetheequipmentwhenbarefoot

orwearingopensandals.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallstones,sticks,wires,bonesand

otherforeignobjects.

•Beforeusing,alwaysvisuallyinspecttoseethatguards,

andsafetydevices,suchasdeectorsand/orgrass

catchers,areinplaceandworkingcorrectly.

•Beforeusing,alwaysvisuallyinspecttoseethattheblades,

bladeboltsandcutterassemblyarenotwornordamaged.

Replacewornordamagedbladesandboltsinsetsto

preservebalance.

Starting

•Donottiltthemowerwhenstartingtheengineunlessthe

mowerhastobetiltedforstarting.Inthiscase,donot

tiltitmorethanabsolutelynecessaryandliftonlythepart

whichisawayfromtheoperator.

•Starttheenginecarefullyaccordingtoinstructionsand

withfeetwellawayfromtheblade(s)andnotinfrontof

thedischargechute.

Operation

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Mowonlyindaylightoringoodarticiallight.

•Stayalertforholesintheterrainandotherhiddenhazards.

2

•Donotputhandsorfeetnearorunderrotatingparts.

Keepclearofthedischargeopeningatalltimes.

•Neverpickuporcarryalawnmowerwhiletheengineis

running.

•Useextremecautionwhenreversingorpullinga

pedestriancontrolledlawnmowertowardsyou.

•Walk,neverrun.

•Slopes:

–Donotmowexcessivelysteepslopes.

–Exerciseextremecautionwhenonslopes.

–Mowacrossthefaceofslopes,neverupanddown,

andexerciseextremecautionwhenchangingdirection

onslopes.

–Alwaysbesureofyourfootingonslopes.

•Reducespeedonslopesandinsharpturnstoprevent

overturningorlossofcontrol.

•Stopthebladeifthelawnmowerhastobetiltedfor

transportationwhencrossingsurfacesotherthangrass

andwhentransportingthelawnmowertoandfromthe

areatobemowed.

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Stoptheengine

–wheneveryouleavethelawnmower.

–beforerefueling.

–beforeremovingthegrasscatcher.

–beforemakingheightadjustmentunlessadjustment

canbemadefromtheoperator'sposition.

•Stoptheengineanddisconnectthespark-plugwire.

–beforeclearingblockagesoruncloggingchute.

–beforechecking,cleaningorworkingonthelawn

mower.

–afterstrikingaforeignobject,inspectthelawnmower

fordamageandmakerepairsbeforerestartingand

operatingthelawnmower.

–iflawnmowerstartstovibrateabnormally(check

immediately).

•Lightningcancausesevereinjuryordeath.Ifyousee

lightningorhearthunderinthearea,donotoperatethe

machine;seekshelter.

•Watchoutfortrafcwhencrossingornearroadways.

MaintenanceandStorage

•Keepallnuts,bolts,andscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Donotusepressure-cleaningequipmentonmachine.

•Neverstoretheequipmentwithgasolineinthetankand

insideabuildingwherefumescanreachanopename

orspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,silencer,

batterycompartmentandgasolinestorageareafreeof

grass,leaves,orexcessivegrease.

•Checkgrasscatchercomponentsandthedischargeguard

frequentlyandreplacewithmanufacturer'srecommended

parts,whennecessary.

•Replacewornordamagedpartsforsafety.

•Replacefaultysilencers.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Donotchangetheenginegovernorsettingsoroverspeed

theengine.Operatinganengineatexcessivespeedcan

increasethehazardofpersonalinjury.

•Becarefulduringadjustmentofthelawnmowerto

prevententrapmentofthengersbetweenmovingblades

andxedpartsofthelawnmower.

•Toensurethebestperformanceandsafety,

purchaseonlygenuineTororeplacementpartsand

accessories.Donotuse

willt

partsandaccessories;

theymaycauseasafetyhazard.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof89

dBA,whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpressurelevelwasdeterminedaccordingtothe

proceduresoutlinedinEN836.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof98dBA,

whichincludesanUncertaintyValue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe

proceduresoutlinedinISO11094.

Hand/ArmVibration

Measuredvibrationlevelforrighthand=3.0m/s

Measuredvibrationlevelforlefthand=5.7m/s

UncertaintyValue(K)=2.3m/s2

Measuredvaluesweredeterminedaccordingtotheprocedures

outlinedinEN836.

3

SafetyandInstructionalDecals

Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

104-7953

1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.

2.ReadtheOperator'sManual.

108-8117

112-8760

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts.

112-8867

1.Lock2.Unlock

114-7982

1.Warning—readtheOperator'sManual.

2.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

3.Cutting/dismembermenthazardofhandorfoot,mower

blade—disconnectthesparkplugwireandreadthe

instructionsbeforeservicingorperformingmaintenance.

4.Cutting/dismembermenthazardofhandorfoot,mower

blade—stayawayfrommovingparts.

5.Cutting/dismembermenthazardofhandorfoot,mower

blade—donotoperateupanddownslopes;operatesideto

sideonslopes;stoptheenginebeforeleavingtheoperating

position;andlookbehindyouwhenbackingup.

4

117-1054

Electric-startmodelonly

Setup

Important:Removeanddiscardtheprotectiveplastic

sheetthatcoverstheengine.

1

InstallingtheHandle

NoPartsRequired

Procedure

WARNING

Foldingorunfoldingthehandleimproperlycan

damagethecables,causinganunsafeoperating

condition.

•Donotdamagethecableswhenfoldingor

unfoldingthehandle.

•Ifacableisdamaged,contactanAuthorized

ServiceDealer.

1.Removethehandleknobsfromthemachinehousing

(Figure3).

Important:Routethecablestotheoutsideofthe

handleknobsasyouinstallthehandle.

5

Figure3

2.Movethehandletotheoperatingposition.

3.Installandtightenthehandleknobsthatyouremoved

instep1.

2

InstallingtheRecoil-starter

RopeintheRopeGuide

NoPartsRequired

Procedure

Important:Youmustinstalltherecoil-starterropein

theropeguide.

Holdtheblade-controlbartotheupperhandleandpullthe

recoil-starterropethroughtheropeguideonthehandle

(Figure4).

Figure4

1.Recoil-starterrope2.Ropeguide

3

FillingtheEnginewithOil

NoPartsRequired

Procedure

Important:Yourmachinedoesnotcomewithoilin

theengine.Beforestartingtheengine,lltheengine

crankcasewithoil.

1.Movethemachinetoalevelsurface.

2.Removethedipstick(Figure5)andpourabout3/4of

thecrankcasecapacityofoilintotheoil-lltube.

Note:Max.ll:0.59l(20.oz.),type:SAE30

detergentoilwithanAPIserviceclassicationofSF,

SG,SH,SJ,SL,orhigher.

Figure5

1.Dipstick

3.Wipethedipstickcleanwithacleancloth.

4.Insertthedipstickfullyintotheoil-lltube.

6

5.Removethedipstickandreadtheoillevelonthe

dipstick;refertoFigure5.

•IftheoilisbelowtheAddmarkonthedipstick,

slowlypourasmallamountofoilintotheoil-ll

tube,wait3minutes,andthenrepeatsteps3

through5untiltheoillevelisattheFullmarkon

thedipstick.

•IftheoilisabovetheFullmarkonthedipstick,

draintheexcessoiluntiltheoillevelisattheFull

markonthedipstick.Todraintheexcessoil,refer

toChangingtheEngineOil(page15).

Important:Iftheoillevelinthecrankcaseistoo

lowortoohighandyouruntheengine,youmay

damagetheengine.

6.Installthedipstickintotheoil-lltubesecurely.

Important:

Changetheengineoilaftertherst5

operatinghours

;changeityearlythereafter.Refer

toChangingtheEngineOil(page15).

4

ChargingtheBattery

NoPartsRequired

Procedure

Electric-startmodelonly

RefertoChargingtheBattery(page16).

ProductOverview

Figure6

1.Handle

8.Cutting-heightlever(4)

2.Blade-controlbar

9.Airlter

3.Ignitionkey(electric-start

modelsonly)

10.Side-dischargedeector

4.Fuel-tankcap11.Bag-on-demandlever

5.Oilll/dipstick12.Handleknob(2)

6.Washoutport(notshown)

13.Recoil-starthandle

7.Sparkplug

Figure7

1.Grassbag

3.Batterycharger

(electric-startmodels

only)

2.Side-dischargechute

Specications

ModelWeightLengthWidthHeight

2095537kg

(81lb)

150cm

(59in)

58cm

(23in)

107cm

(42in)

2095640kg

(88lb)

150cm

(59in)

58cm

(23in)

107cm

(42in)

7

Operation

FillingtheFuelTank

DANGER

Gasolineisextremelyammableandexplosive.A

reorexplosionfromgasolinecanburnyouand

others.

•Topreventastaticchargefromignitingthe

gasoline,placethecontainerand/ormachine

directlyonthegroundbeforelling,notina

vehicleoronanobject.

•Fillthetankoutdoorswhentheengineiscold.

Wipeupspills.

•Donothandlegasolinewhensmokingoraround

anopenameorsparks.

•Storegasolineinanapprovedfuelcontainer,out

ofthereachofchildren.

Fillthefueltankwithfreshunleadedregulargasolinefroma

majorname-brandservicestation(Figure8).

Note:Neverusemethanol,gasolinecontainingmethanol,or

gasolinecontainingmorethan10%ethanolbecausethefuel

systemcouldbedamaged.Donotmixoilwithgasoline.

Important:Toreducestartingproblems,addfuel

stabilizertothefuelallseason,mixingitwithgasoline

lessthan30daysold.

Figure8

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

Note:Max.ll:0.59l(20.oz.),type:SAE30detergent

oilwithanAPIserviceclassicationofSF,SG,SH,SJ,SL,

orhigher.

1.Movethemachinetoalevelsurface.

2.Removethedipstick(Figure9).

Figure9

1.Dipstick

3.Wipethedipstickcleanwithacleancloth.

4.Insertthedipstickfullyintotheoil-lltube.

5.Removethedipstickandreadtheoillevelonthe

dipstick;refertoFigure9.

•IftheoilisbelowtheAddmarkonthedipstick,

slowlypourasmallamountofoilintotheoil-ll

tube,wait3minutes,andthenrepeatsteps3

through5untiltheoillevelisattheFullmarkon

thedipstick.

•IftheoilisabovetheFullmarkonthedipstick,

draintheexcessoiluntiltheoillevelisattheFull

markonthedipstick.Todraintheexcessoil,refer

toChangingtheEngineOil(page15).

Important:Iftheoillevelinthecrankcaseistoo

lowortoohighandyouruntheengine,youmay

damagetheengine.

6.Installthedipstickintotheoil-lltubesecurely.

8

AdjustingtheCuttingHeight

WARNING

Adjustingthecuttingheightmaybringyouinto

contactwiththemovingblade,causingserious

injury.

•Stoptheengineandwaitforallmovingparts

tostop.

•Donotputyourngersunderthehousingwhen

adjustingthecuttingheight.

CAUTION

Iftheenginehasbeenrunning,themuferwillbe

hotandcanseverelyburnyou.Keepawayfromthe

hotmufer.

Adjustthecuttingheightasdesired.Setthefrontwheelsto

thesameheightastherearwheels(Figure10).

Note:Toraisethemachine,movethefrontcutting-height

leversrearwardandtherearcutting-heightleversforward.

Tolowerthemachine,movethefrontcutting-heightlevers

forwardandtherearcutting-heightleversrearward.

Figure10

1.Raisethemachine2.Lowerthemachine

Note:Thecuttingheightsettingsare25mm(1in);35mm

(1-3/8in);44mm(1-3/4in);54mm(2-1/8in);64mm

(2-1/2in);73mm(2-7/8in);83mm(3-1/4in);92mm

(3-5/8in);and102mm(4in).

StartingtheEngine

1.Holdtheblade-controlbaragainstthehandle

(Figure11).

Figure11

1.Blade-controlbar

2.Turntheignitionkey(Figure12)(electric-startmodels

only)orpulltherecoil-starthandle(Figure13).

Note:Whenyoupulltherecoil-starthandle,pullit

lightlyuntilyoufeelresistance,thenpullitsharply

(Figure13).Allowtheropetoreturntothehandle

slowly.

Figure12

Figure13

9

Note:Ifthemachinedoesnotstartafterseveral

attempts,contactanAuthorizedServiceDealer.

UsingtheSelf-propelDrive

Tooperatetheself-propeldrive,simplywalkwithyourhands

ontheupperhandleandyourelbowsatyoursides,andthe

machinewillautomaticallykeeppacewithyou(Figure14).

Figure14

Note:Ifthemachinedoesnotfreelyrollbackwardafter

self-propelling,stopwalking,holdyourhandsinplace,and

allowthemachinetorollacoupleofinches(centimeters)

forwardtodisengagethewheeldrive.Youcanalsotry

reachingjustundertheupperhandletothemetalhandleand

pushthemachineforwardacoupleofinches(centimeters).

Ifthemachinestilldoesnotrollbackwardeasily,contactan

AuthorizedServiceDealer.

StoppingtheEngine

Tostoptheengine,releasetheblade-controlbar.

Note:Removetheignitionkeywhenyouleavethemachine

(electric-startmodelonly).

Important:Whenyoureleasetheblade-controlbar,

boththeengineandbladeshouldstopwithin3seconds.

Iftheydonotstopproperly,stopusingyourmachine

immediatelyandcontactanAuthorizedServiceDealer.

RecyclingtheClippings

Yourmachinecomesfromthefactoryreadytorecyclethe

grassandleafclippingsbackintothelawn.

Ifthegrassbagisonthemachineandthe

bag-on-demandleverisinthebaggingposition,

movethelevertotherecyclingposition;referto

OperatingtheBag-on-DemandLever(page11)before

recyclingtheclippings.Iftheside-discharge

chuteisonthemachine,removeit;refer

toRemovingtheSide-dischargeChute(page12)before

recyclingtheclippings.

BaggingtheClippings

Usethegrassbagwhenyouwanttocollectgrassandleaf

clippingsfromthelawn.

WARNING

Aworngrassbagcouldallowsmallstonesand

othersimilardebristobethrownintheoperator'sor

bystander'sdirectionandresultinseriouspersonal

injuryordeathtotheoperatororbystanders.

Checkthegrassbagfrequently.Ifitisdamaged,

installanewTororeplacementbag.

Iftheside-dischargechuteisonthemachine,removeit;

refertoRemovingtheSide-dischargeChute(page12)before

baggingtheclippings.Ifthebag-on-demandleverisinthe

recyclingposition,moveittothebaggingposition;referto

OperatingtheBag-on-DemandLever(page11).

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Stoptheengineandwaitforallmovingpartstostop

beforeleavingtheoperatingposition.

10

InstallingtheGrassBag

1.Raiseandholdupthereardeector(Figure15).

Figure15

1.Notches

3.Grassbagpin(2)

2.Reardeector

2.Installthegrassbag,ensuringthatthepinsonthebag

restinthenotchesonthehandle(Figure15).

3.Lowerthereardeector.

RemovingtheGrassBag

Toremovethebag,reversethestepsabove.

OperatingtheBag-on-DemandLever

Thebag-on-demandfeatureallowsyoutoeithercollector

recyclegrassandleafclippingswhilethegrassbagisattached

tothemachine.

•Forbaggingthegrassandleafclippings,pressthebutton

onthebag-on-demandlever,andmovetheleverforward

untilthebuttonontheleverpopsup(Figure16).

Figure16

1.Bag-on-demandlever(inbaggingposition)

•Forrecyclingthegrassandleafclippings,pressthebutton

ontheleverandmovetheleverrearwarduntilthebutton

ontheleverpopsup.

Important:Forproperoperation,removeanygrass

clippingsanddebrisfromthebag-on-demanddoor

andthesurroundingopening(Figure17)beforeyou

movethebag-on-demandleverfromoneposition

toanother.

Figure17

1.Cleanhere

WARNING

Thebladeissharp;contactingthebladecan

resultinseriouspersonalinjury.Also,anopen

reardischargeareacouldallowsmallstones

andothersimilardebristobethrowninthe

operator'sorbystander'sdirectionandresultin

seriouspersonalinjuryordeathtotheoperator

orbystanders.

Stoptheengineandwaitforallmovingpartsto

stopbeforecleaningthebag-on-demanddoor

andthesurroundingopening.

11

Side-dischargingtheClippings

Usethesidedischargeforcuttingverytallgrass.

Ifthegrassbagisonthemachineandthe

bag-on-demandleverisinthebaggingposition,

movethelevertotherecyclingposition;referto

OperatingtheBag-on-DemandLever(page11).

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Stoptheengineandwaitforallmovingpartstostop

beforeleavingtheoperatingposition.

InstallingtheSide-dischargeChute

Liftupthesidedeectorandinstalltheside-dischargechute

(Figure18).

Figure18

RemovingtheSide-dischargeChute

Toremovetheside-dischargechute,liftupthesidedeector,

removetheside-dischargechute,andlowertheside-discharge

deector.

12

OperatingTips

GeneralMowingTips

•Cleartheareaofsticks,stones,wire,branches,andother

debristhatthebladecouldhit.

•Avoidstrikingsolidobjectswiththeblade.Never

deliberatelymowoveranyobject.

•Ifthemachinestrikesanobjectorstartstovibrate,

immediatelystoptheengine,disconnectthewirefrom

thesparkplug,andexaminethemachinefordamage.

•Forbestperformance,installanewbladebeforethe

cuttingseasonbegins.

•ReplacethebladewhennecessarywithaToro

replacementblade.

CuttingGrass

•Cutonlyaboutathirdofthegrassbladeatatime.Donot

cutbelowthe54mm(2-1/8in)settingunlessthegrassis

sparseoritislatefallwhengrassgrowthbeginstoslow

down.RefertoAdjustingtheCuttingHeight(page9).

•Whencuttinggrassover15cm(6in)tall,mowatthe

highestcuttingheightsettingandwalkslower;thenmow

againatalowersettingforthebestlawnappearance.If

thegrassistoolong,themachinemayplugandcause

theenginetostall.

•Mowonlydrygrassorleaves.Wetgrassandleavestend

toclumpontheyardandcancausethemachinetoplug

ortheenginetostall.

WARNING

Wetgrassorleavescancauseseriousinjuryif

youslipandcontacttheblade.Mowonlyindry

conditions.

•Beawareofapotentialrehazardinverydryconditions,

followalllocalrewarnings,andkeepthemachinefree

ofdrygrassandleafdebris.

•Alternatethemowingdirection.Thishelpsdispersethe

clippingsoverthelawnforevenfertilization.

•Ifthenishedlawnappearanceisunsatisfactory,tryone

ormoreofthefollowing:

–Replacethebladeorhaveitsharpened.

–Walkataslowerpacewhilemowing.

–Raisethecuttingheightonyourmachine.

–Cutthegrassmorefrequently.

–Overlapcuttingswathsinsteadofcuttingafullswath

witheachpass.

–Setthecuttingheightonthefrontwheelsonenotch

lowerthantherearwheels.Forexample,setthefront

wheelsat54mm(2-1/8-in)andtherearwheelsat

64mm(2-1/2in).

CuttingLeaves

•Aftercuttingthelawn,ensurethathalfofthelawnshows

throughthecutleafcover.Youmayneedtomakemore

thanonepassovertheleaves.

•Iftherearemorethan13cm(5in)ofleavesonthelawn,

setthefrontcuttingheightoneortwonotcheshigher

thantherearcuttingheight.

•Slowdownyourmowingspeedifthemachinedoesnot

cuttheleavesnelyenough.

13

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

Aftertherst5hours

•Changetheengineoil.

Beforeeachuseordaily

•Checktheengineoillevel.

•Ensurethattheenginestopswithin3secondsafterreleasingtheblade-controlbar.

•Cleangrassclippingsanddirtfromunderthemachinehousing.

Every25hours

•Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.

•Chargethebatteryfor24hours(electric-startmodelonly).

Beforestorage

•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.

Yearly

•Changetheengineoil.

•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).

•Cleantheair-coolingsystem;cleanitmorefrequentlyindustyoperatingconditions.

Refertoyourengineoperator'smanual.

•Refertoyourengineoperator'smanualforanyadditionalyearlymaintenance

procedures.

Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.

Note:ReplacementpartsareavailablefromanAuthorizedServiceDealer(gotowww.toro.comtondthenearestdealer)

oratwww.shoptoro.com.

PreparingforMaintenance

1.Stoptheengineandwaitforallmovingpartstostop.

2.Disconnectthespark-plugwirefromthesparkplug

(Figure19)beforeperforminganymaintenance

procedure.

Figure19

3.Afterperformingthemaintenanceprocedure(s),

connectthespark-plugwiretothesparkplug.

Important:Beforetippingthemachinetochange

theoilorreplacetheblade,allowthefueltankto

rundrythroughnormalusage.Ifyoumusttip

themachinepriortorunningoutoffuel,usea

handfuelpumptoremovethefuel.Alwaystipthe

machineontoitsside,withtheairlterup.

WARNING

Tippingthemachinemaycausethefuelto

leak.Gasolineisammable,explosiveand

cancausepersonalinjury.

Runtheenginedryorremovethegasoline

withahandpump;neversiphon.

14

ReplacingtheAirFilter

ServiceInterval:Every25hours

1.Useascrewdrivertoopentheair-ltercover

(Figure20).

Figure20

2.Replacetheairlter(Figure21).

Figure21

3.Installthecover.

ChangingtheEngineOil

ServiceInterval:Aftertherst5hours

Yearly

Note:Max.ll:0.59l(20.oz.),type:SAE30detergent

oilwithanAPIserviceclassicationofSF,SG,SH,SJ,SL,

orhigher.

1.Movethemachinetoalevelsurface.

2.Ensurethatthefueltankcontainslittleornofuelso

thatfueldoesnotleakoutwhenyoutipthemachine

ontoitsside.

3.Runtheengineafewminutesbeforechangingtheoil

towarmit.

Note:Warmoilowsbetterandcarriesmore

contaminants.

4.Disconnectthewirefromthesparkplug;referto

PreparingforMaintenance(page14).

5.Placeanoildrainpanbesidethemachineontheside

nearesttotheoil-lltube.

6.Removethedipstickfromtheoil-lltube(Figure22).

Figure22

1.Dipstick

7.Tipthemachineontoitsside,withtheoil-lltube

down,todraintheusedoilthroughtheoil-lltubeinto

theoil-drainpan(Figure23).

Figure23

8.Afterdrainingtheusedoil,returnthemachinetothe

operatingposition.

9.Pourabout3/4ofthecrankcasecapacityofoilinthe

crankcase.

Note:Max.ll:0.59l(20.oz.),type:SAE30

detergentoilwithanAPIserviceclassicationofSF,

SG,SH,SJ,SL,orhigher.

10.Wait3minutesfortheoiltosettle.

11.Wipethedipstickcleanwithacleancloth.

12.Insertthedipstickfullyintotheoil-lltube.

13.Removethedipstickandreadtheoillevelonthe

dipstick.

•IftheoilisbelowtheAddmarkonthedipstick,

slowlypourasmallamountofoilintotheoil-ll

tube,wait3minutes,andthenrepeatsteps11

through13untiltheoillevelisattheFullmark

onthedipstick.

•IftheoilisabovetheFullmarkonthedipstick,

draintheexcessoiluntiltheoillevelisattheFull

markonthedipstick.

15

Important:Iftheoillevelinthecrankcaseistoo

lowortoohighandyouruntheengine,youmay

damagetheengine.

14.Installthedipstickintotheoil-lltubesecurely.

15.Disposeoftheusedoilproperlyatalocalrecycling

center.

ChargingtheBattery

ServiceInterval:Every25hours

Electric-startmodelonly

Chargethebatteryfor24hoursinitially,thenmonthly(every

25starts)orasneeded.Alwaysusethechargerinasheltered

areaandchargethebatteryatroomtemperature(70°or22°

C)wheneverpossible.

1.Connectthechargertothewireharnesslocatedbelow

theignitionkey(Figure24).

Figure24

2.Plugthechargerintoawalloutlet.

Note:Whenthebatterynolongerholdsacharge,

recycleordisposeofthelead-acidbatteryaccording

tolocalcodes.

Note:Yourbatterychargermayhavea2-colorLEDdisplay

thatindicatesthefollowingstatesofcharging:

•Aredlightindicatesthatthechargerischargingthe

battery.

•Agreenlightindicatesthatthechargerisfullychargedor

thechargerisdisconnectedfromthebattery.

•Aashinglightthatalternatesbetweenredandgreen

indicatesthatthebatteryisnearlyfullycharged.Thisstate

lastsonlyafewminutesuntilthebatteryisfullycharged.

ReplacingtheFuse

Electric-startmodelonly

Ifthebatterydoesnotchargeortheenginedoesnotrunwith

theelectricstarter,thefusemaybeblown.Replaceitwith

a40-ampplug-intypefuse.

1.Raisethereardeectorandlocatethebattery

compartment(Figure25).

Figure25

1.Reardeector

3.Battery

2.Screw

4.Batterycompartment

2.Wipeawayanydebrisfromthebatterycompartment

area.

3.Removethescrewthatsecuresthebattery

compartment,pulloutthebattery,andlocatethefuse

(Figure26).

1

2

3

G017398

Figure26

1.Cover

3.Fuse

2.Fuseholder

4.Replacethefuseinthefuseholder(Figure26).

16

Note:Yourmachinecomeswithasparefuseinthe

batterycompartment.

5.Installthebatterycompartmentwiththescrewthat

youremovedinstep3.

6.Installthecoveroverthebatterycompartment.

7.Lowerthereardeector.

ReplacingtheBlade

ServiceInterval:Yearly

Important:

Youwillneedatorquewrenchtoinstallthe

bladeproperly

.Ifyoudonothaveatorquewrenchor

areuncomfortableperformingthisprocedure,contact

anAuthorizedServiceDealer.

Examinethebladewheneveryourunoutofgasoline.Ifthe

bladeisdamagedorcracked,replaceitimmediately.Ifthe

bladeedgeisdullornicked,haveitsharpenedandbalanced,

orreplaceit.

WARNING

Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.

Weargloveswhenservicingtheblade.

1.RefertoPreparingforMaintenance.

2.Tipthemachineontoitssidewiththeairlterup.

3.Useablockofwoodtoholdthebladesteady

(Figure27).

Figure27

4.Removetheblade,savingallmountinghardware

(Figure27).

5.Installthenewbladeandallmountinghardware

(Figure28).

Figure28

Important:Positionthecurvedendsoftheblade

topointtowardthemachinehousing.

6.Useatorquewrenchtotightenthebladeboltto82

N-m(60ft-lb).

Important:Abolttorquedto82N-m(60ft-lb)is

verytight.Whileholdingthebladewithablock

ofwood,putyourweightbehindtheratchetor

wrenchandtightentheboltsecurely.Thisboltis

verydifculttoovertighten.

17

AdjustingtheSelf-propelDrive

Cable

Wheneveryouinstallanewself-propelcableorifthe

self-propeldriveisoutofadjustment,adjusttheself-propel

drivecable.

1.Loosenthecable-supportnut(Figure29).

Figure29

Thisgureissimpliedforthepurposeofclarity.

2.Pulldownthecablejacket(towardthemachine)until

thereisnoslackinthecable(Figure30).

Figure30

3.Tightenthenutonthecablesupport.

CleaningundertheMachine

Housing

ServiceInterval:Beforeeachuseordaily

WARNING

Themachinemaydislodgematerialfromunderthe

machinehousing.

•Weareyeprotection.

•Stayintheoperatingposition(behindthe

handle)whentheengineisrunning.

•Donotallowbystandersinthearea.

Forbestresults,cleanunderthemachinehousingsoonafter

youhavecompletedmowing.

1.Lowerthemachinetoitslowestcutting-heightsetting;

refertoAdjustingtheCuttingHeight(page9).

2.Movethemachineontoaatpavedsurface.

3.Washouttheareaunderthereardeectorwherethe

clippingsgofromthehousingtothegrassbag.

Note:Washouttheareawiththebag-on-demandin

boththefullyforwardandfullyrearwardpositions.

4.Attachagardenhosethatisconnectedtoawater

supplytothewashoutportonthemachinehousing

(Figure31).

Figure31

1.Washoutport

5.Turnthewateron.

6.Starttheengineandrunituntilnomoreclippings

comeoutfromunderthemachinehousing.

7.Stoptheengine.

8.Shutoffthewateranddisconnectthegardenhose

fromthemachine.

9.Starttheengineandrunitforafewminutestodrythe

housingtopreventitfromrusting.

10.Allowtheenginetocoolbeforestoringthemachine

inanenclosedarea.

18

Storage

Storethemachineinacool,clean,dryplace.

PreparingtheMachinefor

Storage

WARNING

Gasolinevaporscanexplode.

•Donotstoregasolinemorethan30days.

•Donotstorethemachineinanenclosurenear

anopename.

•Allowtheenginetocoolbeforestoringit.

1.Onthelastrefuelingoftheyear,addfuelstabilizerto

thefuelasdirectedbytheenginemanufacturer.

2.Disposeofanyunusedfuelproperly.Recycleit

accordingtolocalcodes,oruseitinyourautomobile.

Note:Oldfuelinthefueltankistheleadingcauseof

hardstarting.Donotstorefuelwithoutstabilizermore

than30days,anddonotstorestabilizedfuelmorethan

90days.

3.Runthemachineuntiltheenginestopsfromrunning

outoffuel.

4.Starttheengineagain.

5.Allowtheenginetorununtilitstops.Whenyoucan

nolongerstarttheengine,itissufcientlydry.

6.Disconnectthewirefromthesparkplug.

7.Removethesparkplug,add30ml(1oz.)ofoilthrough

thesparkplughole,andpullthestarterropeslowly

severaltimestodistributeoilthroughoutthecylinder

topreventcylindercorrosionduringtheoff-season.

8.Looselyinstallthesparkplug.

9.Tightenallnuts,bolts,andscrews.

10.Chargethebatteryfor24hours,thenunplugthe

batterychargeranstorethemachineinanunheated

area.Ifyoumuststorethemachineinaheatedarea,

youmustchargethebatteryevery90days(electric-start

modelonly).

FoldingtheHandle

WARNING

Foldingorunfoldingthehandleimproperlycan

damagethecables,causinganunsafeoperating

condition.

•Donotdamagethecableswhenfoldingor

unfoldingthehandle.

•Ifacableisdamaged,contactanAuthorized

ServiceDealer.

1.Removetheignitionkey(electric-startmodelonly).

2.Loosenthehandleknobsuntilyoucanmovetheupper

handlefreely.

3.FoldtheupperhandleforwardasshowninFigure32.

Important:Routethecablestotheoutsideofthe

handleknobsasyoufoldthehandle.

Figure32

4.Tounfoldthehandle,reversethestepsabove.

RemovingtheMachinefrom

Storage

1.Chargethebatteryfor24hours(electric-startmodel

only).

2.Checkandtightenallfasteners.

3.Removethesparkplugandspintheenginerapidly

usingthestartertoblowexcessoilfromthecylinder.

4.Installthesparkplugandtightenitwithatorque

wrenchto15ft-lb(20N-m).

5.Performanyneededmaintenanceprocedures;referto

Maintenance(page14).

6.Checktheengineoillevel;referto

CheckingtheEngineOilLevel(page8).

7.Fuelthefueltankwithfreshgasoline;referto

FillingtheFuelTank(page8).

8.Connectthewiretothesparkplug.

19

Notes:

20

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Toro 55cm Recycler Lawn Mower User manual

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