Malaguti centro 125 ie User manual

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33

ITA

5.7 TABELLA LUBRIFICANTI

Nota: La durata del veicolo dipende anche dalla

cura posta nella sua lubricazione.

LUBRIFICANTI TIPO DI LUBRIFICANTE

OLIOMOTORE(4TEMPI) Q8 CLASS 10W 40

OLIO TRASMISSIONE MOTORE Q8

CLASS 10W 40

LUBRIFICANTE PER FILTRI D’ARIA Q8

AIR FILTER OIL

LIQUIDO RADIATORE Q8

TOP FLUID

LUBRIFICANTE CIRCUITO FRENANTE Q8

BRAKE FLUID DOT 4

OLIO PER STELI FORCELLA Q8 F

ORK OIL

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Contents

1. INTRODUCTION .......................................................................2

1.1 Contents of the manual ..............................................3

1.2 Notes for easy consultation .........................................3

1.3 Warnings for use ...........................................................4

2. SPECIFICATIONS ......................................................................5

3. GETTING TO KNOW YOUR VEHICLE........................................7

3.1 Main components ........................................................7

3.2 Identicationdata: Chassis n° / engine n° ................8

3.3 Tires .................................................................................9

3.4 Fuel tank ......................................................................10

3.5 Coolant tank ...............................................................11

3.6 Front compartment ....................................................12

3.7 Rear-view mirrors ........................................................13

3.8 Helmet compartment ...............................................13

3.9 Luggage hook ............................................................14

3.10 Anti-theft hook ............................................................14

3.11 Instrument board ........................................................15

3.12 Handlebar controls ....................................................17

3.13 Key switch ...................................................................18

3.14 Handlebar lock ...........................................................18

3.15 Owner’s tool kit ...........................................................18

3.16 Centre stand ...............................................................19

4. OPERATING INSTRUCTIONS ..................................................20

4.1 Suggestions .................................................................20

4.2 Engine break-in ...........................................................20

4.3 Checks before use .....................................................21

4.4 Starting the engine .....................................................21

4.5 Setting off ...................................................................23

4.6 Braking .........................................................................23

4.7 Stopping the engine ..................................................23

4.8 Safety information and important riding points ......24

5. ROUTINE MAINTENANCE ......................................................26

5.1 Maintenance ..............................................................26

5.2 Maintenance table ....................................................27

5.3 Transmission oil ............................................................28

5.4 Engine oil .....................................................................29

5.5 Front/rear brake oil .....................................................31

5.6 Coolant .......................................................................32

5.7 Lubricant table ...........................................................33

5.8 Spark plug ...................................................................34

5.9 Adjusting rear shock absorbers .................................35

5.10 Adjusting engine idling speed ..................................35

5.11 Throttle free play adjustment ....................................35

5.12 Adjusting brake levers ................................................36

5.13 Checking pads and discs of front/rear brakes .......36

5.14 Light ..............................................................................37

5.15 Fuses .............................................................................41

5.16 Battery (12v - 9ah) ......................................................42

5.17 Troubleshooting ..........................................................44

5.18 Storage ........................................................................45

5.19 Cleaning ......................................................................45

6. ACCESSORIES ........................................................................46

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Introduction

• MALAGUTI Spa makes on-going efforts to perfect

all its vehicles as well as the manuals supplied with

them. Please carefully read this Owner’s Manual

before using your new vehicle. If you decide to sell

it, you MUST hand this manual, its warranty and log

book over to the new owner.

• MALAGUTI SpA reserves the right to modify its models

without notice; therefore, kindly check if the vehicle

meets your expectations before purchasing it.

• All MALAGUTI vehicles are designed and built with

their common use in mind: therefore, any special use

of MALAGUTI vehicles is excluded unless expressly

approved in writing by MALAGUTI SpA.

• The vehicle observes the emission limits provided for

by the European directive for motorcycles.

• Exclusively refuel your vehicle with: UNLEADED

PETROL.

Themuferirradiatesheatevenaftertheenginehasjust

been turned off.

We therefore recommend you to carefully read the

followinginstructions:

• Alwaysallowtheengineandmufertocooldown

before any maintenance operation, in order to

avoid hot surfaces.

•

Make sure you do not park nor stop your vehicle on

grass,paper,deadleavesorothereasilyinammable

materials.

• The passenger should get on and off the vehicle from

theoppositesideofthemufer,inordertoavoidhot

surfaces.

ALWAYS RESPECT THE HIGHWAY CODE AND ….

RIDE WITH CAUTION

For Spare Parts and Accessories, always contact

an Authorised MALAGUTI Service Centre.

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1.1 CONTENTS OF THE MANUAL

1) INTRODUCTION

Introduction and instructions for use of the

manual.

2)

SPECIFICATIONS

Technical features of the vehicle.

3)

GETTING TO KNOW YOUR VEHICLE

Description of the main parts of the vehicle, of

the equipment on board and of the control

devices.

4)

OPERATING INSTRUCTIONS

Checks before use and hints. Engine break-in.

Using the vehicle. Safety information and

important riding points.

5)

MAINTENANCE

Periodic checks to be carried out by

Authorised MALAGUTI Service Centres.

Electrical components installed on board.

Troubleshooting. Recommendations for

storage of the vehicle and cleaning.

6) ACCESSORIES

List of available accessories

IMPORTANT! For all maintenance, repair or accessory

installation work, contact an Authorised MALAGUTI

Service Centre.

1.2 NOTES FOR EASY CONSULTATION

ATTENTION! Texts bearing this symbol contain

important safety information. Failure to

observe these instructions can lead to serious

damage.

Important! Texts bearing this symbol contain

important information about integrity of the

vehicle.

Note. Texts bearing this symbol contain further

information.

Malaguti. The operation described must be

entrusted to an Authorised MALAGUTI Service

Centre.

Operations to be exclusively carried out while

the engine is off.

For ‘125ie’ version only

For ‘160ie’ version only

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1.3 WARNINGS FOR USE

• The User must be in possession of the technical

approval certicate (Log Book), insurance, road

fund certicate and a driving licence complying

with the laws in force.

• The identication plate must be applied to the

vehicle.

A helmet must be worn at all times (helmet

approved by ECE/ONU).

• Alwayscomplywiththehighwaycode:signs,rights

of way, pedestrian crossings, speed limits, overtaking

prohibitions, etc.

• Any tampering with the engine or other parts in order

to increase speed or power is forbidden by law.

Infringements are punished by law by penalties

that include conscation.

• Using the vehicle for sporting purposes on circuits

or private land voids the warranty and exonerates

MALAGUTI SpA from any liability for harm to things or

persons as the User has been warned that such use

constitutes an improper use of the vehicle.

• Bearing in mind the above we strongly advise that

anymodicationsmadetomakethevehiclesuitable

for sporting use be carried out by expert technicians

on their own direct responsibility and remind you that

after

suchmodicationsyourvehiclemaynolonger

be authorised to circulate on the public highway.

• In countries in which the law permits the carrying of

a passenger, make sure that the passenger wears

an approved helmet and do not carry children or

persons who are unable to remain seated in the

saddle unassisted.

• Donotcarrypassengersunlesstheyhaverstbeen

warned and instructed on how they must behave

whilst the vehicle is travelling.

Any work on the vehicle performed by persons

who are not part of the network of Authorised

MALAGUTI Service Centres may change the

vehicle’s original safety characteristics and may

lead the retailer who sold the vehicle to refuse to

perform work under warranty.

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Fig.1

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C

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ENG

Specications

MALAGUTI SpA reserves the right to modify the

specicationsatanytimewithoutpriornotice.

Dimensions

Wheel base (A‑Fig.1) m............................................. 1

,360

Max. length (B‑Fig.1) m ............................................. 2,050

Max. width (C‑Fig.1) m .............................................. 0,730

Max. height (D‑Fig.1) m ............................................. 1,180

Kerb weight kg .............................................................. 140

Max. load with rider, passenger and luggage kg ..... 180

Capacity

Engine oil cm3 ........................................................... 1

000*

Transmission oil cm3 .................................................... 150*

Fuel tank capacity (reserve) L ..........................8.2* (3.0*)

Engine: single‑cylinder, two‑valve ‑ 4‑stroke

Type .......................................................

MALAGUTI 01

MALAGUTI 02

Cylinders .............................................................................1

Bore x stroke mm ....................................

Ø 52.4 x 57.8

Ø 58.0 x 57.8

Capacity cm3 .......................................................

125

153

Compression ratio ............................................

10.6:1

11.3:1

Cooling .........................................................................liquid

Starting system ............................................electric starter

Greasing system .................................................wet sump

Spark plug

Type ..............................................................NGK DPR7EA9

Transmission

Primary:

automaticspeedvariatorwithV-belt.

Final:withgears.

Automatic dry centrifuge clutch.

* Indicative Value

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Fuel system

electronic injection with electrical fuel pump.

Fuel:unleaded petrol.

Ignition

Digital.

Brakes

Front

brake:disktype,Ø245mm

hydraulic calipers with double piston Ø 25 mm.

Rearbrake:disktype,Ø220mm

hydraulic calipers with piston Ø 34 mm.

Chassis

Made of steel pipes with a high resistance.

Suspensions

Front: hydraulically controlled fork Ø 33 mm - stroke

88 mm.

Rear: oscillating motor with double hydraulic shock

absorber - stroke 74 mm.

Battery

12V,9Ah,maintenance-free.

Tires

Front: .................100/80 - 16 50P (tubeless)

Rear: .................120/80 - 16 60P (tubeless)

It is possible to use tires with load and speed

indexes that are higher than or identical to those

indicated. It is however necessary for the speed

indexes to be identical for both tires.

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Fig.2

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20212223

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Getting to know your vehicle

3.1 MAIN COMPONENTS

N. Description Page

1 Headlight 37

2 Front turn indicator 38

3 Radiator -

4 Passenger footboard -

5 Centre stand 19

6 Battery 42

7 External helmet fastener 13

8 Helmet compartment 13

9 Tail lamp 39

10 Number plate light 40

11 Number plate holder -

12 Anti-theft hook 14

13 Mufer -

14 Hook for bag 14

15 Coolant tank 11

16 Front compartment 12

17 Switch with key 18

18 Mirror 13

19 Instrument board 15

20 Protection fuses 41

21 Twin seat -

22 Fuel tank cap 10

23 Passenger handles -

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3.2 IDENTIFICATION DATA:

CHASSIS N° / ENGINE N°

• The vehicle’s identication number (VIN) (A‑Fig.4)

is located on the rear side of the chassis, under the

helmet compartment.

• Engine identication data are visible on the left

engine crankcase (B‑Fig.5).

Altering identication data will be punished

according to the law.

• When ordering spare parts, also quote the vehicle

identicationdata.

3.2.1 ANTI‑TAMPERING PLATE

FOR 125 cc. MODELS ONLY

Ananti-tamperingplate,bearingallvehicleidentication

data required byDirective 97/24/CE Chap.7, is tted

inside the helmet compartment. If you have the helmet

compartment

 replaced, make sure the plate is tted

too.

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9

Fig.6

2 mm

bar

(psi)

2.0

(29.0)

X

Y

X Y

X

100/80‑16” 50P

120/80‑16” 60P

Y

∆T.W.I.

+

2.2

(31.9)

2.0

(29.0)

2.3

(33.4)

2.1

(30.5)

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(33.4)

ENG

3.3 TIRES

Type: Tubeless (without inner tube)

It is possible to use tires with load and speed

indexes that are higher than or identical to those

indicated.

It is however necessary for the speed indexes to

be identical for both tires.

USE ONLY HOMOLOGATED TIRES.

Checkthetireconditions(beforeeveryjourney):ifthey

are broken (cracked) or cut, have them replaced as

soon as possible.

“T.W.I.” marks are provided all around the tire side

walls. These correspond to tire wear indicators, which

are situated in the tire’s tread; if there is no difference

between the thickness of these indicators and the tread

depth itself, the tire must be replaced.

PRESSURE

The pressure of tires must be adjusted while the

tire is at ambient temperature.

Pressure differing from that indicated can lead

to higher fuel consumption, irregular wear of the

tire, impaired vehicle performance and riding

conditions.

Minimum tread depth (front and rear) is 2 mm

(Fig.6).

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 Petrol is extremely inammable; avoid

approaching the fuel ller ‑ also during lling

‑withlitcigarettesornakedames(forinstance

matches).Dangerofre!

FUEL TANK

TOTAL TANK CAPACITY 8.2*

RESERVE 3.0*

* Indicative value in litres

3.4 FUEL TANK

To access the fuel tank, proceed as follows:

• Place the vehicle on the centre stand.

• Take the ignition key out of the switch block and

insert it into the lock on the left hand side of the seat

(B‑Fig.8).

• Open seat by turning ignition key clockwise (Fig.7).

• Remove the cap (A‑Fig.8) and ll the tank.

• After refuelling, immediately remove any possible

traces of fuel from the vehicle body, since fuel may

deteriorate the vehicle’s outer surfaces.

• The quantity of fuel, as well as a low fuel level, are

displayed by the corresponding indicator on the

right hand side of the instrument board (7‑Fig.17).

• Use UNLEADEDPETROL.

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Fig.9

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max

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ENG

3.5 COOLANT TANK

To gain access to the engine coolant tank, open the

front compartment using the key and remove the

protective plastic cover (A‑Fig.9).

Owing to the particular position of the tank, you can

check the level of coolant with respect to the “MIN”

and “MAX” notches by checking through the sight

glass located under upper fairing on the right hand side

(F‑Fig.9) (as described in chap.5.6 of this manual).

Use the coolant prescribed in this manual ‑ or one

having identical characteristics ‑ for any topping

up.

Never unscrew the tank cap when the engine

is warm, so as to avoid burnings. Do not top up

with water, except in emergency situations, and

in this case, have the entire contents of the tank

replaced with a suitable product as soon as

possible.

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Fig.11

Fig.10

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B FF

ENG

3.6 FRONT COMPARTMENT

This is located at the centre of the lower fairing. It features

a lock that can be opened by turning the ignition key

clockwise (A‑Fig.10)andcontains:

• the fuses of the electrical system (B‑Fig.10) and

relative spare fuses (F‑Fig.10) (see chap.5.15).

• The coolant tank (S‑Fig.10) (see chap.3.5).

• The12Vsocket(Fig.11) can be used to connect a

battery charger for maintenance-free batteries that

can keep the battery charged in the event of long-

term storage of the vehicle.



Remember to ret the socket cap after use to

prevent foreign matters from causing short-circuits or

other unexpected consequences.

Do not store heavy objects or temperature

sensitive items (lighters, matches, inammable

liquids, perishables goods, etc…) inside the

compartments. It is advisable not to leave

any documents or valuables inside these

compartments.

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Fig.12

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Fig.13 Fig.14

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ENG

3.8 HELMET COMPARTMENT

• This is located under the seat. The helmet

compartment can contain a Jet helmet, positioned

as shown in Fig.14. Some types of helmet may not

t into the compartment. Before purchasing your

helmet,makesureittsintothecompartment.

• To gain access to the helmet compartment, put

the vehicle on its stand; take the ignition key out of

the switch block and insert it into the lock on the left

hand side of the seat (Fig.13).

•

On the front left edge of the helmet compartment,

youwillndahookforanotherhelmet(G‑Fig.14).

The helmet compartment can be used to carry

light objects. They shall be stored in such a way

as not to compromise the vehicle’s stability

while riding. Do not store objects which are not

temperature resistant (lighters, inammable

liquids, perishable goods, etc.). Do not leave

documents or valuables inside the helmet

compartment.

3.7 REAR‑VIEW MIRRORS

Theleftandrightrear-viewmirrorsmustbettedtothe

handlebar,inparticularintheirseats,andrmlysecured

in place.

Adjust the visual angle of the mirror, while you are sat in

riding position on the vehicle in riding order, by turning

the mirror until you obtain the best conditions of visibility

(P‑Fig.12).

The objects that are visible through the mirrors are

actually closer than they seem.

Do not adjust rear‑view mirror while driving.

Always wait to stop at a trafc light, for example.

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Fig.16

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Fig.15

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ENG

3.9 LUGGAGE HOOK

The luggage hook (G‑Fig.15) is located at the centre of

the lower fairing. It must be used only for holding light

and stable loads.

Never use this hook for loads that alter your riding

position or put the vehicle’s stability at risk. The

load must never protrude from the sides of the

vehicle.

3.10 ANTI‑THEFT HOOK

It is on the bottom right side (A‑Fig.16) and is integral

withthechassis, allowing a rm graspto any external

element (column, post, etc.) by means of an anti-theft

chain that you can purchase from an Authorised

MALAGUTI Service Centre.

Do not hook the chain to mobile structures and/

or parked vehicles.

Always check that the vehicle is steady while it is

‘rmly xed’.

Never

lay the anti‑theft chain (usually tted into a

plastic hose) on the mufer or on other hot parts.

Never

ride if the anti‑theft chain has not been

previously stored inside the helmet compartment

or inside the rear top case, if provided.

After

turning the engine off, be careful not to

touch the hot mufer in order to avoid burnings.

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Fig.17

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3.11 INSTRUMENT BOARD

1) Analogue instruments, Speedometer

This indicates the current speed in kmh or mph.

2) Odometer

This indicates the total distance travelled in kmh.

3) Green turn indicator light

4)

Blue high beam indicator light

5) Orange electrical fault / SERVICE warning light

For more information see par. 3.11.1.

6)

Red coolant temperature warning light

The warning light comes on to indicate that the

coolant temperature is too high.

7) Fuel level indicator

This displays the level of fuel in the tank

.

Orangezone:youareapproachingreserve

Redzone:reserve–REFUEL!!

8) Coolant temperature indicator

The red zone means that temperature of the

coolant is too high.

The blue zone means that temperature of the

coolant is low.

9) Digital clock

For information about use and setting, see par. 3.11.2.

In order to prevent damage, avoid washing the

instruments with pressurised systems.

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3.11.1 ELECTRICAL FAULT / SERVICE WARNING LIGHT

When the key is turned to position , without starting

the engine, the orange light

(along with the red

light

) come on for a few seconds to test operation.

In normal conditions, after the test cycle, the light goes

off.Ifthelightremainson(steadilylitand/orashing),

eitherofthefollowingsituationsmaybepresent:

• Electrical Fault (alternate short and long ashes):

this means that the vehicle’s electrical equipment is

not in working order. Have your vehicle checked as

soon as possible by an Authorised MALAGUTI Service

Centre.

• SERVICE(15shortashes):thismeansthatscheduled

maintenance must be performed (see Maintenance

Table in chap.5.2). Contact an Authorised MALAGUTI

Service Centre.

In both cases, as well as during scheduled

maintenance work, the Authorised MALAGUTI

Service Centre will reset the SERVICE signal after

performing the necessary work.

SERVICE signal frequency, which is indicated by

the

light, may not correspond to the indications

provided in the Maintenance Table. Frequency of

scheduled maintenance, in fact, depends on how

and where the vehicle is used, etc. In these cases,

contact an Authorised MALAGUTI Service Centre.

3.11.2 DIGITAL CLOCK

To select clock functions,proceedasfollows:

• reading date and month

press

top button once (time will appear automatically

after a few seconds).

• reading seconds

press top button twice; to resume the initial

conguration,

pressthebuttonagain.

To set the time or date, use the two buttons of the dial,

starting from time display mode.

•

setting month

press the bottom button twice and select the correct

number with the top button.

• setting date

press the bottom button 3 times and select the

correct number with the top button.

• setting time

press the bottom button 4 times and select the

correct number with the top button.

• setting minutes

press the bottom button 5 times and select the

correct number with the top button.

Press the bottom button again to return to time display

mode. If you have changed your settings, save them by

pressing the top button.

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Fig.19

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3 2 1

Fig.18

5

ENG

3.12 HANDLEBAR CONTROLS

RIGHT HAND CONTROL (Fig.18)

1) Counterweight

2) Throttle grip

3) Front brake lever

A) Lightswitch:

right = OFF

centre = parking and instrument board lights

left = low/high beam lights

B) Electric starter button.

LEFT HAND CONTROL (Fig.19)

1) Rear brake lever

2) Counterweight

3)

Horn button.

4) Turn indicator switch.

5) Button for turning off indicator lights

6) Lightswitch:

high beam

low beam

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Fig.20 Fig.21

A

Fig.22

B C D E

ENG

3.13 KEY SWITCH

This switch (Fig.20) controls the ignition circuit, the

handlebar lock.

ignition disabled (the key can be removed).

‘ready to start’ position (the key cannot be

removed)

handlebar lock activated (ignition is disabled.

The key can be removed) (chap.3.14).

The vehicle is supplied with two keys.

If you lose one of the keys, ask an Authorised

MALAGUTI Service Centre for a replacement

(spare key). If you lose both keys, you will have

to replace the entire lock assembly.

3.14 HANDLEBAR LOCK

Activation

With the handlebar turned to the left, push the key in

and turn it counter-clockwise (Fig.21).

Disengagement

Turn the key counter-clockwise.

3.15 OWNER’S TOOL KIT

The vehicle is equipped with a tool bag placed under

the seat, in which you can nd the following tools

(Fig.22):

A Spark plug pipe (to be used with an adjustable

spanner)

B Handle for inserts

C Double insert screwdriver / allen wrench

(to be used with handle “B”)

D Adjustable spanner

E Shock absorber adjustment wrench

1

2

4

5

6

3

19

Fig.23

A

ENG

3.16 CENTRE STAND

The centre stand position is not electronically controlled;

therefore you can turn the engine on while the vehicle is

parked. To place the vehicle on the stand, push the pin

(A‑Fig.23) and raise the vehicle using the rear grab rail.

During this manoeuvre, hold the vehicle in place

to prevent it falling over.

When the stand is down, do not sit on the

vehicle.

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Malaguti centro 125 ie, centro 160 ie User manual

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