Air Liquide SAF-FRO PRESTOMIG 200MP Instruction For Operation And Maintenance

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PRESTOMIG 200MP

MULTIPROCESS POWER SOURCE

EN Instructions for operation and maintenance

Cat. nr. : 8695-8029

Rev : A

Date : 09/2013

www.saf-fro.com

Arc welding and plasma cutting may be dangerous for the operator and

persons close to the work area.

Read the operating manual.

3 - EN

EN

CONTENTS

  .........................................................................................4

  ..................................................................4

  ................................................................................4

  ..................................................................................4

  ............................4

  ............................................................................................................4

  ..........................................................................................................4

  .............................................................................................................5

  ...................................................................................................................5

  ................................................................................5

  .................................................................................................5

  ....................................6

  .....................................................7

  .....................................................................................8

  .............................................................................................10

  .......................................................................................................10

  ..................................................................11

 ....................................................................11

 .......................................................................12

  .................................................................................12

  ................................................................................................................. 12

  ......................................................................12

 mm ..............................................................................12

 mm ........................................13

  ..............14

  .................................................................................... 15

  ............................................................................................ 16

  ....................................................................................................... 17

  ...................................................................................17

  ......................................................................................................................17

  ............................................................................................... 18

  ........................................................................................................ 19

  ................................................................................................. 20

4 - EN

EN

1 - 

1.1 - 

 is a manual welding set multifunction that enables:







          



 

 solid and cored wires

  











1.2 - 





















1.3 - 





PRIMARY

 

 

 

SECONDARY  MMA 

  



 30 A – 200 A 5 A – 200 A

5 A – 200 A

 105 A 95 A

120 A

 130 A 130 A

130 A

 200 A 200 A



 

 

 

 500 x 280 x 420 mm

 15 kg







      







     

    



Code letter IP Degrees of protection

 2

≥ 12,5

mm



1





2





3





S

      





1.3.1 -      



 2 rollers

 1.6 →

 0.6 →

 

1.4 - INSTALLATION

1.4.1 - CONNECTIONS



 

        



      

       

      

     

     



       

         

         

       

    



         

     

       

      











to the wire used for welding.





5 - EN

EN









         

cylinder on the trolley and fasten the cylinder using the strap.

















           







       











carriage unit.











20 cm of free space in front of and behind the machine for cooling

air to circulate.





1.4.2 - 

 

power source.

 

       

welding.

2 - START-UP

2.1 - FRONT PANEL PRESENTATION

man machine interface is located on the front panel of the power

source:

1

2

4

3

5

6

7

1





4 

2  5 

3  6 

7 

2.2 - 





5

.



7

to adjust parameters:

1

5

6

7

 

            



the maximum output capability of the unit, a branch circuit capable of



       

selected.

INITIAL SPEED: REDUCED / NORMAL



a soft start.

START-UP

6 - EN

EN

 





automatically restart when the electrode gets in touch with the work piece.



 





LCD CONTRAST: 30 / 63

         

temperature and brightness.

 







1

to go back to the welding process screen and





the unit.

RESET:



6

to reset all parameters and go back to the parameters

set as default.

3 - CONNECTION AND PREPARATION FOR MMA



















process performed by the unit.



1



1

3

7

Left setting knob

3

Adjusts, in the start phase, the welding current increase percentage



           



Right setting knob

7



  



Electrode diameter Average intensity for

rutile electrode

1.6 mm 1.6 mm 40 A

2.0 mm 2.0 mm 55 A

 2.5 mm 70 A

3.0 – 5.0 mm 3.2 110 A

6.0 – 10 mm 4.0 mm 160 A

>8 mm 5.0 mm 200 A

       





7 - EN

EN

4 - 





of the unit.





of the unit.





on the gas bottle.



            











1



display.

1

7

Right setting knob

7



       





















As the torch is raised the electric arc is set up and the welding



Arc extinguishing:

           

     





        





Sharpening the electrode:





of the sharpened section depends on the electrode diameter.

 l = 3 x d

 l = 1 x d



8 - EN

EN

5 - 



1



the display.













pictures.

1



5



5

to enter the parameters change

screen.

   

5

to run through the parameters and adjust their



7

.

          

welding.

1

4

5

6

7



and wire speed are adjustable.



Trigger Mode:



mode.

Spot Time:







Slope Up:

Adjustment of the time the wire needs from the





Adjustment of the length of the wire protruding from



Inductance:







































2









6

:







4

:



Adjustment of the electronic inductance.



Access to the screen for the synergic program

adjustment.



9 - EN

EN



















Regulation scale:











10 - EN

EN

5.0.1 - 



to not damage the contacts and secure by hand screwing in the threaded

connection.

5.0.2 - 

      

DISCONNECTED.





















     

mm diameter wire spools.

    

instructions:













   





    

100mm diameter wire

   

and the spring.







the wire feeding motor.

Too little pressure does not allow the immediate stop of the wire

spool at the end of the welding.



   



the pressure arm of the

   

from the torch liner.



   

disconnected, grasp it

with pliers so that it cannot

    

necessary, straighten it

before inserting it in the

wire input guide.







         

          









           



      

         

       



     

















       

        











 





        











Figure 16

Figure 17



11 - EN

EN

5.1 - 

          

core wire. As default unit is ready for gas welding, so for welding without

gas, welding current polarity has to be changed according to the following

steps.















front of the unit.



   

    

   

  

    



    

reinitiate the default polarity setting

as following:





of the unit.







       



1

4

3

5

6

7



1

  

display.



5

   

5

       

setup screen.



7





1



Refer to paragraph

7





7





4













3

  

speed.

5.2 - 





1

4

3

5

6

7



1

  

display.



5

   

5

       

setup screen.

 

7

 

welding.



1



Refer to paragraph

7





7

         

welded.





4



unit.



7

or press the material key

4

to choose the



be used for welding.



1

to go back to the

main screen.



12 - EN

EN



 



 





3

       

       

decrease the arc length.

5.3 - 



6



the operator.







6

.





7

to choose the program number to















6

.





7

to choose the desired program number.





6



the program loading.

 

1



5.4 - 



4

to enter the synergic

programs list.

Synergic ON

Program

number

Material



Diameter

01 



2

0.6

02 



2

0.8

03 



2

1.0

04 



2

0.6

05 



2

0.8

06 



2

1.0

07  

2

0.8

08  

2

1.0

09 Al Ar 0.8

10 Al Ar 1.0

11  Ar 0.8

12  Ar 1.0

6 - OPTIONS

6.1 - 









2

6.2 - 



OPTIONS

13 - EN

EN

 mm

OPTIONS

14 - EN

EN

        



OPTIONS

15 - EN

EN

7 - FAULT LIST DESCRIPTION











      



        









     







        





      

stops the intermittent beeping.













Appears in the center of the alpha numeric screen with a long









the wire, the operator must release and press the torch trigger

again.



         

         

          

appearance of this info does not stop the welding process in



disappear, hence you can change the welding process or to

enter the setup menu.

FAULT LIST DESCRIPTION

16 - EN

EN

8 - 

          

encounter.

  



 

 



pulled, there is no wire feed, weld output or



 Replace torch trigger.





the front panel indicates the thermostat has closed.



 Replace wire feeding motor.

 

 

 



 

 

 Replace the contact tip.

 

 

 



 

 Replace wire liner.

 Replace contact tip.

 



 Replace the contact tip.

 

 

 

 

  

  



 

     

workpiece.



 







          



Rusty, painted, damp, oil or greasy workpiece. 

Rusty or dirty wire. 

 

 



 

 



 

 

 





 



17 - EN

EN

9 - MAINTENANCE



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cleanliness of the power source

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electrical and gas connections



        

        



      

      



TRANSFORMER.

        





         





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

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      



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     



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     

CONNECTIONS AND PIPES.



         

     



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

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

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

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

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

9.1 - 



life before their replacement becomes necessary.



wear or clogging due to adhering deposits may be noted.



clean.



inlet guide roller outlet guide

























 



 

1.2 mm 

9.2 - 

Regularly check the proper tightness of the connections of the welding

         

loosen some parts of the torch, particularly:





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

















         

cause spatter to become attached to it.

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

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

              







the torch.





tolerances for good contact between the tube and the wire.



becomes unstable, all the settings of the work parameters remaining

otherwise normal.



 – Air cooled







– Air cooled







       

wear parts.

MAINTENANCE

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REP.

ITEM

REFERENCE

DESCRIPTION

1  

2  

3  

4  

5  

6  

7  

8  

9  

10  

11  

12  

13  

14  

15  

16  

17  

18  

19  

20  

21  

22  

23  

24  

25  

26  

27  

28  

29  

30  

31  

32  

33  

38  

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11 - SPARE PARTS

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23 - FR

FR



  ............................................................................... 24

  ...................................................................... 24

  ...............................................24

  ......................................................................24

  24

  ..........................................................................................................24

  .................................................................................................24

  ...................................................................................................25

  .......................................................................................................... 25

  ..............................................................25

  ....................................................................................................25

  ........................ 26

  ................................... 27

  ...................................................................... 28

  .........................................................................30

  ..........................................................................................30

  ..............................................................31

  ................................................................31

  ...................32

  ........................................................32

  ....................................................................................................... 32

  ..........................................................................32

 mm ......................................................32

 mm ..............................................33

  .........34

  ............................................................................................. 35

  .................................................................................. 36

  ............................................................................................................. 37

  .......................................................................................37

  ...................................................................................................................37

  .................................................................... 38

  ........................................................................................ 39

  ........................................................................................ 40

24 - FR

FR

1 - 

1.1 - 



manuel, permettant :











 

 

 









1.2 - 





















1.3 - 





PRINCIPALES

Alimentation primaire





 

 

SECONDAIRES  MMA 

  



 30 A – 200 A 5 A – 200 A

5 A – 200 A



105 A 95 A

120 A



130 A 120 A

130 A



200 A 200 A



 

 

 

 500 x 280 x 420 mm

 15 kg

 



        

        





    





        





LA PLUIE SANS PROTECTIONS.

Lettre



IP Indices de protection





2



≥ 12,5 mm





1





2









S







1.3.1 - 

D’ENTRAINEMENT DU FIL

 2 galets

 1.6 →

 0.6 →

Raccordement de la torche 

1.4 - INSTALLATION

1.4.1 - RACCORDEMENTS



 



       





       

    

     





         

        

  









      



    

       















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Air Liquide SAF-FRO PRESTOMIG 200MP, 8695-8029 Instruction For Operation And Maintenance

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