ATALAY AGI-490 User manual

1

GAS GRILL

USER MANUAL

BEFORE OPERATING GAS GRILL

PLEASE READ CAREFULLY

AGI – 470 AGI – 670 AGI – 870

AGI – 470 / N AGI – 670 / N AGI – 870 / N

AGI – 670 / ND AGI – 870 / ND

2

CONTENTS

I- Intended Use of the Grill 2 - 3

II- General Warnings and Safety Precautions 4

III- Technical Specifications 5

IV- First Operation 6

V- Assembly 6

VI- Gas Connection 7

VII- Operation 7

VIII- Maintenance 8

IX-Pre-Assembly Instructions 8

I- INTENDED USE OF THE GRILL

Gas grills are used in hotels, restaurants, eateries, fast-food stores, touristic facilities and

canteens in order to cook food.

Carefully read the user manual before operating our device and in case of any doubt please contact your dealer.

1-Cooking Block

3-Igniter

5-Gas Control Knob

2-Waste Oil Tank

4-Igniter Firing Switch

6- Pillar*

*Pillars are removable. When purchased with under counter set, fixing pins are inserted instead of pillars near the

under counter set and fixed on the under counter set. See Page 6 (Image -2)

3

General Dimensions

*Dimensions of AGI-470 / AGI-470/N models *Dimensions of AGI-670 / AGI-670/N / AGI-670/ND models

*Dimensions of models AGI-870 / AGI-870/N / AGI-870/ND

4

II- GENERAL WARNINGS & SAFETY MEASURES

This user manual contains technical specifications, operating guidelines, operating principles and

other information about the device.

 Before connecting the device check that the local gas mains and the device are compatible

(gas pressure and type). See Page 5

 Ensure that the gas connection of the device is performed in compliance with the related

standards.

 Keep the gas connection equipment of the device away from places with high temperatures.

 Perform the device connection near LPG tube or natural gas valve and avoid water ingress.

 Ensure that the gas switches and tube (or natural gas line) is turned off while checking the

device. Check gas leakage using soap-foamed water or gas leakage detector.

 In case of any gas leakage, the soap-water solution will form foams. While checking with a

detector, control detector gives signals. In case of signal, contact your authorized dealer.

 Never use fire while checking gas leakage.

 Ensure that no regulator is used other than the recommended regulator for the device

(especially while using LPG tube).

 Keep the area where the device is mounted clean and well-ventilated.

 Attention; maximum gas pressure that may be applied while the device is running is 50 mbar.

 There may be gas leakage risk at pressures more than 50mbar. In such cases the device

may fail and fall outside the scope of the warranty.

 Replace the damaged parts with genuine parts. Manufacturing company guarantees that the

device shall be within the warranty scope and safe only when these parts are used.

 Use the device on a level surface and fix in on proper fixing pins of under-counter set

manufactured according to the device. See Page 6 (Image -1) (Image-2)

 If you detect any malfunction in the device, turn off the LPG tube or the natural gas valve and

immediately contact your authorized dealer. Be careful not to make gas connection before the

repair work of the device is completed.

 All repair works should be performed by authorized service personnel. Otherwise, the device

will not be included within the warranty scope.

 Manufacturing company is not liable for the damages arising from improper assembly or gas

connection.

 Unauthorized repairs performed by people other than the authorized service personnel may

lead to personal injury or damage to machine.

 Warranty period of the device is 1 year after the purchase date.

- If you smell gas:

 First of all calm down and don't panic.

 Turn off the gas tap of the device.

 Extinguish burning materials (candle, gasolier, etc.).

 Open doors and windows for ventilation.

 Be careful not to burn any device.

 In case of danger do not touch any electrical switch or socket.

 Do not use door bell.

 Do not strike match or lighter in dangerous areas.

 Do not smoke.

 Close the gas valve outside of the building.

5

III- TECHNICAL SPECIFICATIONS

Gas Table

LPG NG ( Natural Gas )

Model

AGI - 870(N-ND)

G30 30mbar

AGI - 870(N-ND)

G31 37mbar

AGI - 870(N-ND)

G30 50mbar

AGI - 870(N-ND)

G20 20mbar

AGI - 870(N-ND)

G20 25mbar

AGI-870(N-ND)

G25 25mbar

AGI-870(N-ND)

G25 20mbar

Heat amount (Hi)

7.2 KW

7.4 KW

7.2 KW

8.5 KW

9.20 KW

7.22 KW

6.5 KW

Heat amount (Hs)

7.99 KW

8.2 KW

7.99 KW

9.43 KW

10.12 KW

8.0 KW

7.2 KW

Gas Rate

0,567 kg/h

0,574 kg/h

0,567 kg/h

0.896 m

3

/h

0.964 m

3

/h

0.887 m

3

/h

0.800 m

3

/h

LPG NG ( Natural Gas )

Model

AGI - 670(N-ND)

G30 30mbar

AGI - 670(N-ND)

G31 37mbar

AGI - 670(N-ND)

G30 50mbar

AGI - 670(N-ND)

G20 20mbar

AGI - 670(N-ND)

G20 25mbar

AGI - 670(N-ND)

G25 25mbar

AGI - 670(N-ND)

G25 20 mbar

Heat amount (Hi)

4.8 KW

4.9 KW

5.4 KW

5.45 KW

7.0 KW

4.9 KW

4.4 KW

Heat amount (Hs)

5.2 KW

5.34 KW

6.1 KW

6.05 KW

7.7 KW

5.3 KW

4.8 KW

Gas Rate

0,378 kg/h

0,380 kg/h

0,425 kg/h

0.577 m

3

/h

0.740 m

3

/h

0.602 m

3

/h

0.538 m

3

/h

LPG NG ( Natural Gas )

Model

AGI - 470(N )

G30 30mbar

AGI - 470(N )

G31 37mbar

AGI - 470(N )

G30 50mbar

AGI - 470(N )

G20 20mbar

AGI - 470(N )

G20 25mbar

AGI - 470(N )

G25 25mbar

AGI - 470(N )

G25 20mbar

Heat amount (Hi)

3.6 KW

3.7 KW

3.6 KW

4.3 KW

4.60 KW

3.61 KW

3.3 KW

Heat amount (Hs)

4.0 KW

4.1 KW

4.0 KW

4.7 KW

5.06 KW

4.0 KW

3.6 KW

Gas Rate

0,284 kg/h

0,287 kg/h

0,284 kg/h

0.448 m

3

/h

0.482 m

3

/h

0.444 m

3

/h

0.400 m

3

/h

*Injector diameters according to gas pressure for AGI-470 / AGI-470/N / AGI-870 / AGI-870/N / AGI-870/ND models

G-20

20mbar

G-20

25mbar

G-25

25mbar

G-25

20mbar

G-30

30mbar

G-30

50mbar

G-31

37mbar

INJECTOR

Ø1.5mm

Ø0.9mm

Ø0.75mm

Ø0.9mm

*Injector diameters according to gas pressure for AGI-670 / AGI-670/N / AGI-670/ND models

G-20

20mbar

G-20

25mbar

G-25

25mbar

G-25

20mbar

G-30

30mbar

G-30

50mbar

G-31

37mbar

INJECTOR

Ø1.7mm

Ø1.05mm

Ø0.9mm

Ø1.05mm

NOTE You may use a proper injector among the ones specified in the table according to the gas connection of the

place where the device is located. These injectors are supplied with the device.

Measures (mm)

Chugging

Surface

Weight

AGI – 470

AGI – 470 / N

400 x 700 x 300

390 x 500

45 kg

AGI – 670

AGI – 670 / N

AGI – 670 / ND

600 x 700 x 300

590 x 500

60 kg

AGI – 870

AGI – 870 / N

AGI – 870 / ND

800 x 700 x 300

790 x 500

78 kg

N: Ribbed D: Flat ND: Ribbed + Flat

 Gas grills are made of stainless steel.

 Gas grills may operate with both LPG (liquidized petrol gas) and NG (natural gas).

 Grills are manufactured as flat, grooved and semi-grooved surfaces.

 If the burner of the gas grill goes off, leaking gas is stopped via safety valve.

 The oil in the device is drained using the waste oil tank.

6

IV- FIRST OPERATION

 Before operating the device for the first time, remove the protective nylon material on the

device and wipe the inner and outer parts first with a damp and then dry cloth.

 Do not use detergent to wipe the device.

 Odor and smoke may be present due to the heating parts of the machine during the first

operation. These odor and smoke will disappear and are normal.

V- ASSEMBLY

Device;

 Should be mounted and adjusted by experienced technical personnel.

 Should be mounted under the filter ventilation system to avoid possible offensive odors that may

occur during cooking.

 Should be mounted and fixed on a flat surface. (If there a under-counter set purchased with the

device (these under-counter sets are manufactured according to the device dimensions), fixing pins

should be fixed on the under-counter sets on the device) See Page 6 (Image -2)

 Should be mounted 5 cm away from the wall. See Page 6 (Image -1)

 Remove the nylon protection and clean the label residues using a proper cleaner.

 Never put combustible materials on the device.

 If the device fails or does not work, do not try to repair; call the authorized dealer.

Image -1 Image -2

50

7

VI-GAS CONNECTION

Gas connections of the device;

 should be performed by an expert technician.

 The person to carry out the gas connection should perform the connection in accordance with

the rules specified by the local energy supplying company in relative country.

 Attention; maximum gas pressure that may be applied while the device is running is 50 mbar.

 There may be gas leakage risk at pressures more than 50mbar. In such cases the device

may fail and fall outside the scope of the warranty.

 Gas inlet is on the right side from frontal view. See Page 7 (Image -3)

 If you plan to use LPG tube hose connection to the device is required. As shown in Image -3.

(hose inlet is supplied with the device)

Image -3

VII- OPERATION

- Pilot operation

Turn the gas control knob to pilot position and press for 10-15 seconds. Start the pilot fire by

striking the igniter and the pilot is ignited when pilot fire burns for 20-25 seconds. Then remove your finger

from the gas tap and start using the device. When the pilot fire is extinguished repeat the whole process

from the beginning.

- Ignition

Normal Fire:

Low Fire:

- Turning Off

Press on the gas tap and turn the knob to “ ● “ position.

NOTE You may check whether the device is ignited or not

from the loop hole while the device is operating.

In addition, when the igniter is not in use, you may check

from the loop hole and fire using spirit stick.

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VIII- MAINTENANCE

Ensure;

 to wipe the device using a damp cloth before it cools down.

 that the device is cooled down before cleaning process.

 not to use abrasive chemical cleaners and steel cleaning materials during cleaning process. (Use

chemical cleaners when necessary.)

 to clean with a warm and soapy cloth.

 If you haven't used the device for longer periods, apply vaseline on the surface of the device.

 Never use pressurized steam or pressurized water for cleaning.

 Do not use abrasive cleaning materials and hard-surface sponges as well as abrasive stain

removers.

 Wipe with a damp cloth before the stain is dried and then dry the surface using a clean cloth.

IX – PRE-ASSEMBLY INSTRUCTIONS

Ensure that the following considerations are fully and properly performed before the assembly. If assembly is

not possible as one of the following is missing; transportation fees and hourly wage shall be

charged from the customer.

Please note that;

- Gas pressure is available on the informative label of the device.

- Acting contrary to the information indicated is not recommended. Otherwise the device shall fall out of

the scope of the warranty.

- Never use high-pressure hood for LPG grills.

- Gas grills are manufactured with LPG and NG (natural gas) upon request. Gas connection pipe is R½.

- If the gas grill is to be manufactured as LPG and then converted to natural gas, conversion should be

performed according to the gas table. See Page5

- After checking the gas table for conversion, injector diameters should also be considered according to

the gas pressure. See Page 5

ATALAY AGI-490 User manual

ATALAY AGI-490 User manual

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