Toro GrandStand Mower, With 60in TURBO FORCE Cutting Unit User manual

FormNo.3368-458RevA

GrandStand

®

Mower

With48in,52inor60inTURBOFORCE

®

CuttingUnit

ModelNo.74538—SerialNo.311000001andUp

ModelNo.74539—SerialNo.311000001andUp

ModelNo.74548—SerialNo.311000001andUp

ModelNo.74549—SerialNo.311000001andUp

ModelNo.74553—SerialNo.311000001andUp

ModelNo.79548—SerialNo.311000001andUp

ModelNo.79549—SerialNo.311000001andUp

ModelNo.79553—SerialNo.311000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Important:Thisengineisnotequippedwitha

sparkarrestermufer.ItisaviolationofCalifornia

PublicResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,or

grass-coveredland.Otherstatesorfederalareas

mayhavesimilarlaws.

WARNING

Removingstandardoriginalequipmentpartsand

accessoriesmayalterthewarranty,traction,and

safetyofthemachine.FailuretouseoriginalToro

partscouldcauseseriousinjuryordeath.Making

unauthorizedchangestotheengine,fuelorventing

system,mayviolateEPAandCARBregulations.

Replaceallpartsincluding,butnotlimitedto,tires,

belts,blades,andfuelsystemcomponentswith

originalToroparts.

Theenclosed

Engine Owner’ s Man ual

issupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCalifornia

EmissionControlRegulationofemissionsystems,

maintenance,andwarranty.Replacementsmaybe

orderedthroughtheenginemanufacturer.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedto

beusedbyresidentialhomeownersorprofessional,

hiredoperators.Itisdesignedprimarilyforcutting

grassonwell-maintainedlawnsonresidential

orcommercialproperties.Itisnotdesignedfor

cuttingbrushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.

Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

G015228

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythefollowingwords:

•Dangersignalsanextremehazardthatwillcause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

•Warningsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

•Cautionsignalsahazardthatmaycauseminor

ormoderateinjuryifyoudonotfollowthe

recommendedprecautions.

Thismanualusestwootherwordstohighlight

information.Importantcallsattentiontospecial

mechanicalinformationandNoteemphasizesgeneral

informationworthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroMowerSafety...............................................5

SlopeIndicator.....................................................7

SafetyandInstructionalDecals.............................8

ProductOverview......................................................12

Controls.............................................................13

Specications.....................................................14

Operation...................................................................15

AddingFuel.......................................................15

CheckingtheEngineOilLevel............................16

BreakingInaNewMachine................................16

ThinkSafetyFirst...............................................16

OperatingtheParkingBrake...............................16

OperatingtheMowerBladeControlSwitch

(PTO)............................................................17

OperatingtheThrottle.......................................17

OperatingtheChoke..........................................17

OperatingtheIgnitionSwitch.............................18

UsingtheFuelShut-OffValve............................18

StartingandStoppingtheEngine........................18

TheSafetyInterlockSystem................................20

OperatingthePlatform......................................21

DrivingForwardorBackward.............................21

StoppingtheMachine.........................................22

UsingtheRotationIndicator...............................23

PushingtheMachinebyHand.............................23

TransportingMachines.......................................23

LoadingMachines..............................................24

SideDischargingorMulchingtheGrass..............25

AdjustingtheHeight-of-Cut...............................25

AdjustingtheAnti-ScalpRollers(60inch

MowerDecksOnly).......................................25

AdjustingtheFlowBafe...................................25

PositioningtheFlowBafe.................................26

UsingtheMid-SizeWeight..................................27

Maintenance...............................................................28

RecommendedMaintenanceSchedule(s)................28

PremaintenanceProcedures....................................29

RaisingtheMowerforAccess.............................29

ReleasetheCushionforRearAccess...................30

Lubrication.............................................................31

HowtoGrease...................................................31

LubricatingtheMachine.....................................31

GreasingtheFrontCasterPivots.........................31

LubricateCasterWheelHubs.............................32

EngineMaintenance...............................................33

ServicingtheAirCleaner....................................33

ServicingtheEngineOil.....................................33

ServicingtheSparkPlug.....................................36

FuelSystemMaintenance.......................................37

DrainingtheFuelTank.......................................37

ServicingtheFuelFilter......................................38

ElectricalSystemMaintenance................................38

ServicingtheBattery...........................................38

ServicingtheFuses.............................................40

DriveSystemMaintenance.....................................40

AdjustingtheTracking.......................................40

CheckingtheTirePressure.................................41

AdjustingtheCasterPivotBearing......................42

ServicingtheCasterWheelandBearings.............42

AdjustingtheElectricClutch..............................43

CoolingSystemMaintenance..................................44

CleaningtheAirIntakeScreen............................44

CleaningtheCoolingSystem...............................44

BrakeMaintenance.................................................44

ServicingtheBrake.............................................44

BeltMaintenance....................................................46

ReplacingtheMowerDeckBelt..........................46

ReplacingthePumpDriveBelt...........................47

ControlsSystemMaintenance.................................48

AdjustingtheMotionControlHandle

Positions........................................................48

HydraulicSystemMaintenance...............................50

ServicingtheHydraulicSystem...........................50

MowerDeckMaintenance......................................53

ServicingtheCuttingBlades...............................53

CorrectingtheMowerQualityofCut..................54

ReplacingtheGrassDeector.............................57

Cleaning.................................................................58

CleaningUndertheMower.................................58

WasteDisposal...................................................58

Storage.......................................................................59

CleaningandStorage..........................................59

Troubleshooting.........................................................60

Schematics.................................................................62

3

Safety

Note:Theadditionofattachmentsmadeby

othermanufacturersthatdonotmeetAmerican

NationalStandardsInstitutecerticationwillcause

noncomplianceofthismachine.

Improperuseormaintenancebytheoperatoror

ownercanresultininjury.Toreducethepotential

forinjury,complywiththesesafetyinstructions

andalwayspayattentiontothesafetyalertsymbol

,whichmeansCAUTION,WARNING,or

DANGER-“personalsafetyinstruction."Failureto

complywiththeinstructionmayresultinpersonalinjury

ordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromANSIstandard

B71.4-2004.

Training

•ReadtheOperator’sManualandothertraining

material.Iftheoperator(s)ormechanic(s)cannot

readEnglishitistheowner’sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,

otherpeopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand

safelyperformthejob.Onlyuseaccessoriesand

attachmentsapprovedbythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glassesandhearingprotection.Longhair,loose

clothingorjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toysandwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlinggasolineandother

fuels.Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverremovegascaporaddfuelwithengine

running.Allowenginetocoolbeforerefueling.

Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingengine.Onlystartengine

fromtheoperator’sposition.

•Besureofyourfootingwhileusingthismachine,

especiallywhenbackingup.Walk,don’trun.Never

operateonwetgrass.Reducedfootingcouldcause

slipping.

•Slowdownanduseextracareonhillsides.Besure

totravelsidetosideonhillsides.Turfconditions

canaffectthemachine’sstability.Usecautionwhile

operatingneardrop-offs.

•Slowdownandusecautionwhenmakingturnsand

whenchangingdirectionsonslopes.

•Neverraisedeckwiththebladesrunning.

•NeveroperatewiththePTOshield,orotherguards

notsecurelyinplace.Besureallinterlocksare

attached,adjustedproperly,andfunctioningproperly.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelground,disengagedrives,engage

parkingbrake(ifprovided),shutoffenginebefore

leavingtheoperator’spositionforanyreason

includingemptyingthecatchersoruncloggingthe

chute.

•Stopequipmentandinspectbladesafterstriking

objectsorifanabnormalvibrationoccurs.Make

necessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunit.

4

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Keeppetsandbystandersaway.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopbladesifnot

mowing.

•Beawareofthemowerdischargedirectionanddo

notpointitatanyone.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoorfromatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,do

notoperatethemachine;seekshelter.

Maintenanceandstorage

•Disengagedrives,setparkingbrake,stopengineand

removekeyordisconnectsparkplugwire.Waitfor

allmovementtostopbeforeadjusting,cleaningor

repairing.

•Cleangrassanddebrisfromcuttingunit,drives,

mufers,andenginetohelppreventres.Cleanup

oilorfuelspillage.

•Letenginecoolbeforestoringanddonotstorenear

ame.

•Shutofffuelwhilestoringortransporting.Donot

storefuelnearamesordrainindoors.

•Parkmachineonlevelground.Setparkingbrake.

Neverallowuntrainedpersonneltoservicemachine.

•Usejackstandstosupportcomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatteryorremovesparkplugwire

beforemakinganyrepairs.Disconnectthenegative

terminalrstandthepositivelast.Reconnectthe

positiverstandnegativelast.

•Usecarewhencheckingblades.Wraptheblade(s)or

weargloves,andusecautionwhenservicingthem.

Onlyreplaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If

possible,donotmakeadjustmentswiththeengine

running.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic

toToroproductsandothersafetyinformationyoumust

know .

Thisproductiscapableofamputatinghandsand

feetandthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecyclinggrass

or,whenequippedwithagrassbagger,forcatching

cutgrass.Anyuseforpurposesotherthanthesecould

provedangeroustouserandbystanders.

GeneralOperation

•Besuretheareaisclearofotherpeoplebefore

mowing.Stopthemachineifanyoneentersthearea.

•Donottouchequipmentorattachmentpartswhich

maybehotfromoperation.Allowtocoolbefore

attemptingtomaintain,adjustorservice.

•UseonlyToroapprovedattachments.Warrantymay

bevoidedifusedwithunapprovedattachments.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

operatingunderanyobjectsanddonotcontact

them.

•Slowdownbeforemakingturnsanduseextra

caution.

•Usecautionwhenridingtheplatformovercurbs,

rocks,roots,orotherobstructions.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.Useextracarewhenoperationin

reverse.

•Neverjerkthecontrols;useasteadymotion.

•Whenloadingorunloadingthemachine,useonefull

widthrampthatiswideenoughtoextendbeyond

thewidthofthemachine.

•Nevercarrypassengers.

•Nevercarrycansorequipmentonthemachine.

SlopeOperation

Allslopesandrampsrequireextracaution.Ifyoufeel

uneasyonaslope,donotmowit.

•Removeobstaclessuchasrocks,treelimbs,etc.from

themowingarea.

•Watchforholes,rutsorbumps.Tallgrasscanhide

obstacles.

•Usecautionneardrop-offs,ditches,orembankments.

Themachinecouldsuddenlyturnoverifawheel

5

goesovertheedgeofaclifforditch,orifanedge

cavesin.

•Useextracarewithgrasscatchersorother

attachments.Thesecanchangethestabilityofthe

machine.

•Keepallmovementonslopesslowandgradual.Do

notmakesuddenchangesinspeedordirection.

•Mowslopessidetoside.

•Donotmowslopesgreaterthan20degrees.

Service

•Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater

heaterorfurnace.

•Keepnutsandboltstight,especiallytheblade

attachmentbolts.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.Checksafety

systemsforproperoperationbeforeeachuse.

•Useonlygenuinereplacementpartstoensurethat

originalstandardsaremaintained.

•Checkbrakeoperationfrequently.Adjustandservice

asrequired.

6

SlopeIndicator

G01 1841

Figure2

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis20degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan20degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

7

SafetyandInstructional

Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

93-7010

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine.

2.Thrownobjecthazard,mower—keepthedeectorinplace.

3.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts.

93-7818

1.Warning—readtheOperator’sManualforinstructionson

torquingthebladebolt/nutto85-110ft-lb(115-149N-m).

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator’s

Manual.

10.Containslead;donot

discard.

106-5517

1.Warning–DoNottouchthehotsurface.

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

110-2067

110-2068

1.ReadtheOperator’sManual.

8

115-4186

1.Interval

2.PowerTake-off(PTO)

3.Parkingbrake

4.Neutral

5.Operatorpresenceswitch

6.Battery

115-4212

1.Hydraulicoillevel3.Warning—donottouch

thehotsurface.

2.ReadtheOperator’s

Manual.

116-3267

116-3290

117-0456

1.Heightofcut(HOC)—high3.Heightofcut(HOC)—low

2.Heightofcut

(HOC)—medium

119-0217

1.Warning—stoptheengine;stayawayfrommovingparts;

keepallguardsandshieldsinplace.

119-1854

1.Adjustmentknobfortractiondrivespeed.

9

119-7382

120-6412

1.Belttensionadjustment;readtheOperator’sManualfor

moreinformation.

120-6424

1.Cutting/dismembermenthazard,hand—disengagethe

powertake-off(PTO),stoptheengineandwatchforall

movingpartstostop.

117–3626

1.Warning—readtheOperator’sManual.5.Thrownobjecthazard—keepbystandersasafedistancefrom

themachine.

2.Warning—donotoperatethismachineunlessyouaretrained.6.Warning—engagetheparkingbrake,stoptheengine

andremovethesparkplugwirebeforeperformingany

maintenanceonthemachine.

3.Thrownobjecthazard—keepdeectorinplace.

7.Warning—engagetheparkingbrakeandstoptheengine

beforeleavingthemachine.

4.Cutting,dismembermenthazardofhandorfoot—stayaway

frommovingpartsandkeepallguardsandshieldsinplace.

8.Slidingandlossofcontrolhazard—donotoperatethe

machineneardrop-offsorwater;keepasafedistancefrom

drop-offs.

10

119-8727

1.Tractioncontrol

3.Slow

5.Reverse

7.Operatorpresenceswitch

2.Fast4.Neutral

6.PowerT ake-off

(PTO)—disengage

119-8728

1.Parkingbrake—disengage

3.PowerT ake-off

(PTO)—engage

5.Enginespeed

7.Continuousvariablesetting

2.Parkingbrake—engage

4.PowerT ake-off

(PTO)—disengage

6.Fast

8.Slow

11

ProductOverview

G015229

Figure3

48inchand52inchmachines

1.Sidedischargechute7.Controllevers

2.Battery8.Manualtube

3.Engine

9.Platform(downposition)

4.Fuelshut-offvalve(behind

cushion)

10.Hydraulictank

5.Fueltank11.Mowerdeck

6.Controls

12.Frontcasterwheel

g015395

1

2

3

4

5

6

7

8

9

10

11

12

Figure4

60inchmachine

1.Sidedischargechute7.Controllevers

2.Battery8.Manualtube

3.Engine

9.Platform(downposition)

4.Fuelshut-offvalve(behind

cushion)

10.Hydraulictank

5.Fueltank11.Mowerdeck

6.Controls

12.Frontcasterwheel

12

Controls

Becomefamiliarwithallthecontrols(Figure5)before

youstarttheengineandoperatethemachine.

g015230

3

4

5

6

7

8

9

10

11

12

13

Figure5

48inchand52inchmachines

1.Parkingbrakelever

8.Height-of-cutpin

2.Choke9.Platformlatch

3.Hourmeter10.Throttlecontrol

4.Ignitionswitch11.Rightmotioncontrollever

5.Fuelgauge

12.Bladecontrolswitch(PTO)

6.Height-of-cutlever13.Leftmotioncontrollever

7.Fuelcap

g015396

1 2 3 4 5 6

7

8

9

10

11

12

13

Figure6

60inchmachine

1.Parkingbrakelever8.Fuelcap

2.Choke9.Platformlatch

3.Hourmeter10.Throttlecontrol

4.Ignitionswitch11.Rightmotioncontrollever

5.Fuelgauge

12.Bladecontrolswitch(PTO)

6.Height-of-cutlever13.Leftmotioncontrollever

7.Height-of-cutpin

HourMeter

Thehourmeterrecordsthenumberofhourstheengine

hasoperated.Itoperateswhentheengineisrunning.

Usethesetimesforschedulingregularmaintenance

(Figure7).

FuelGauge

Thefuelgaugeislocatedonthetop,middleofthetank

(Figure5).

SafetyInterlockIndicators

Therearesymbolsonthehourmeterandindicatewith

ablacktrianglethattheinterlockcomponentisinthe

correctposition(Figure7).

BatteryIndicatorLight

IftheignitionkeyisturnedtotheOnpositionforafew

seconds,thebatteryvoltagewillbedisplayedinthearea

wherethehoursarenormallydisplayed.

Thebatterylightturnsonwhentheignitionisturned

onandwhenthechargeisbelowthecorrectoperating

level(Figure7).

13

Figure7

1.Safetyinterlocksymbols

3.Hourmeter

2.Batterylight

ThrottleControl

ThethrottlecontrolisvariablebetweenFastandSlow.

Choke

Usethechoketostartacoldengine.

BladeControlSwitch(PTO)

Thebladecontrolswitch(PTO)isusedtoengage

theelectricclutchtodrivethemowerbladeswiththe

rightsidemotioncontrolleverinthecenter,un-locked

position.Pulltheswitchuptoengagethebladesand

release.Todisengagetheblades,pushthebladecontrol

switch(PTO)downormoveorreleasetherightside

motioncontrolleverintotheneutrallockposition.

IgnitionSwitch

Thisswitchisusedtostartthemowerengineandhas

threepositions:Off,RunandStart.

MotionControlLevers

Themotioncontrolleversareusedtodrivethemachine

forward,reverse,andturneitherdirection.

FuelShut-offValve

Closethefuelshut-offvalve(locatedbehindthe

operatorcushionontherighthandsideofthefueltank)

whentransportingorstoringthemower.

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesareavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.Toro.comforalistofallapprovedattachments

andaccessories.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

48inchmowers:

Widthwithdeectordown63.5inches(161.3cm)

Lengthwithplatformdown74inches(188cm)

Lengthwithplatformup58inches(147.3cm)

Height

48inches(121.9cm)

Weightwith20hpengine

881(399.6kg)

Weightwith24hpengine

888(402.8kg)

52inchmowers:

Widthwithdeectordown67.5inches(171.4cm)

Lengthwithplatformdown74inches(188cm)

Lengthwithplatformup58inches(147.3cm)

Height

48inches(121.9cm)

Weightwith20hpengine

883(400.5kg)

Weightwith24hpengine

900(408.2kg)

60inchmowers:

Widthwithdeectordown75.67inches(192.2cm)

Lengthwithplatformdown74inches(188cm)

Lengthwithplatformup58inches(147.3cm)

Height

48inches(121.9cm)

Weightwith26hpengine

925(419.5kg)

14

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

AddingFuel

UseUnleadedRegularGasolinesuitablefor

automotiveuse(85pumpoctaneminimum).Leaded

regulargasolinemaybeusedifunleadedregularisnot

available.

Important:Neverusemethanol,gasoline

containingmethanol,orgasoholcontainingmore

than10%ethanolbecausethefuelsystemcouldbe

damaged.Donotmixoilwithgasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Fillthefueltankoutdoorsonlevelground,in

anopenarea,whentheengineiscold.Wipeup

anygasolinethatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Fill

thefueltanktothebottomofthellerneck.

Theemptyspaceinthetankallowsgasolineto

expand.Overllingmayresultinfuelleakage

ordamagetotheengineoremissionsystem(if

equipped).

•Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Neverbuy

morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystem

inplaceandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethegasolinevapors.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Alwaysplacegasolinecontainersontheground

awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicle

oronatruckortrailerbedbecauseinterior

carpetsorplastictruckbedlinersmayinsulate

thecontainerandslowthelossofanystatic

charge.

•Whenpractical,removegas-powered

equipmentfromthetruckortrailerandrefuel

theequipmentwithitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,ratherthanfromagasolinedispenser

nozzle.

•Ifagasolinedispensernozzlemustbeused,

keepthenozzleincontactwiththerimofthe

fueltankorcontaineropeningatalltimesuntil

fuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.

Long-termexposuretovaporscancauseserious

injuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditioneropening.

•Keepgasawayfromeyesandskin.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto

providethefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysor

less.Forlongerstorageitisrecommendedthatthe

fueltankbedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditives

containingmethanolorethanol.

Addthecorrectamountofgas

stabilizer/conditionertothegas.

15

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshgasoline.To

minimizethechanceofvarnishdepositsinthefuel

system,usefuelstabilizeratalltimes.

FillingtheFuelTank

Note:Donotllthefueltankcompletelyfull.Fillthe

fueltanktothebottomofthellerneck.Theempty

spaceinthetankallowsthegasolinetoexpand.

1.Parkthemachineonlevelground.

2.Shuttheengineoffandsettheparkingbrake.

3.Cleanaroundthefueltankcap.

4.Fillthefueltanktothebottomofthellerneck.

Ensurethereisemptyspaceinthetanktoallowthe

gasolinetoexpand

Figure8.

g015231

2

4

3

G012565

1

5

Figure8

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoChecking

OilLevelinEngineMaintenance.

BreakingInaNewMachine

Newenginestaketimetodevelopfullpower.Mower

decksanddrivesystemshavehigherfrictionwhennew,

placingadditionalloadontheengine.Allow40to50

hoursofbreak-intimefornewmachinestodevelopfull

powerandbestperformance.

ThinkSafetyFirst

Carefullyreadallthesafetyinstructionsanddecalsin

thesafetysection.Knowingthisinformationcould

helpyouoranybystandersavoidinjury.

Theuseofprotectiveequipmentforeyes,hearing,feet

andheadisrecommended.

CAUTION

Thismachineproducessoundlevelsinexcessof

85dBAattheoperator’searandcancausehearing

lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthe

machineorleaveitunattended.Beforeeachuse,check

theparkingbrakeforproperoperation.

Iftheparkingbrakedoesnotholdsecurely,adjustit.

RefertoServicingtheParkingBrake.

CAUTION

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethemachinewhileit

isunattended.

Alwaysremovetheignitionkeyandsettheparking

brakewhenleavingthemachineunattended,even

ifjustforafewminutes.

SettingtheParkingBrake

Pulltheparkingbrakeleverrearwardandoverinto

engagedposition(Figure9).

16

Figure9

1.Parkingbrakeengaged2.Parkingbrakereleased

ReleasingtheParkingBrake

Pullthebrakeleverbackandoverintotheslotand

pushtheparkingbrakeleverforward.

OperatingtheMowerBlade

ControlSwitch(PTO)

Thebladecontrolswitch(PTO)isusedinconjunction

withtherightsidemotioncontrollevertoengageand

disengagethemowerblades.

EngagingtheMowerBlades(PTO)

1.Toengagethemowerblades,movetherightside

motioncontrollevertothecenter,un-locked

position.

2.Pullthebladecontrolswitch(PTO)upandrelease

itwhileholdingdowntherightsidemotioncontrol

leverinthecenter,un-lockedposition.

G008945

Figure10

DisengagingtheMowerBlades(PTO)

Thefollowingaretwooptionsfordisengagingthe

mowerblades.

•Pushthebladecontrolswitch(PTO)downtothe

offposition.

•Movethemotioncontrolleverstoneutralandmove

therightsidemotioncontrolleverintotheneutral

lockposition.

G009174

Figure11

OperatingtheThrottle

ThethrottlecontrolcanbemovedbetweenFastand

Slowpositions(Figure12).

Alwaysusethefastpositionwhenturningonthe

mowerdeckwiththebladecontrolswitch(PTO).

G008946

Figure12

OperatingtheChoke

Usethechoketostartacoldengine.

1.Iftheengineiscold,usethechoketostartthe

engine.

2.Pulluponthechokeknobtoengagethechoke

beforeusingtheignitionswitch(

Figure13).

3.Pushdownonthechoketodisengagethechoke

aftertheenginehasstarted(Figure13).

17

G008959

1

2

Figure13

1.On2.Off

OperatingtheIgnitionSwitch

1.TurntheignitionkeytotheStartposition

(Figure14).Whentheenginesstarts,releasethekey.

Important:Donotengagestarterformore

than5secondsatatime.Iftheenginefails

tostartallowa15secondcool-downperiod

betweenattempts.Failuretofollowthese

instructionscanburnoutthestartermotor.

Note:Additionalstartingcyclesmayberequired

whenstartingtheengineforthersttimeafterthe

fuelsystemhasbeenwithoutfuelcompletely.

START

RUN

ST OP

G008947

Figure14

2.Turntheignitionkeytostoptostoptheengine.

UsingtheFuelShut-OffValve

Closethefuelshut-offvalvefortransport,maintenance,

andstorage(Figure15).

Ensurethefuelshut-offvalveisopenwhenstarting

theengine.

g015365

G008948

1

2

Figure15

1.On2.Off

StartingandStoppingthe

Engine

StartingtheEngine

1.Connectthewirestothesparkplugs.

2.Openthefuelvalve.

3.Movetherightmotioncontrollevertoneutral

lockedposition.

4.Settheparkingbrake;refertoSettingtheParking

Brake.

5.Movethebladecontrolswitch(PTO)totheOff

position.

6.MovethethrottlelevermidwaybetweentheSlow

andFastpositions.

Note:Awarmorhotenginemaynotrequire

choking.

18

Figure16

7.TurntheignitionkeytotheStartposition

(Figure14).Whentheenginesstarts,releasethekey.

Important:Donotengagestarterformore

than5secondsatatime.Iftheenginefails

tostartallowa15secondcool-downperiod

betweenattempts.Failuretofollowthese

instructionscanburnoutthestartermotor.

Note:Additionalstartingcyclesmayberequired

whenstartingtheengineforthersttimeafterthe

fuelsystemhasbeenwithoutfuelcompletely.

START

RUN

ST OP

G008947

Figure17

1.Off3.Start

2.Run

StoppingtheEngine

CAUTION

Childrenorbystandersmaybeinjuredifthey

moveorattempttooperatethetractorwhileitis

unattended.

Alwaysremovetheignitionkeyandsettheparking

brakewhenleavingthemachineunattended,even

ifjustforafewminutes.

Lettheengineidleatslowthrottle(turtle)for60

secondsbeforeturningtheignitionswitchoff.

Figure18

Important:Makesurefuelshutoffvalveisclosed

beforetransportingorstoringthemachine,asfuel

leakagemayoccur.Beforestoringthemachine,

pullwireoffsparkplug(s)topreventpossibilityof

accidentalstarting.

19

TheSafetyInterlockSystem

CAUTION

Ifsafetyinterlockswitchesaredisconnectedor

damagedthemachinecouldoperateunexpectedly

causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches

dailyandreplaceanydamagedswitchesbefore

operatingthemachine.

UnderstandingtheSafetyInterlock

System

Thesafetyinterlocksystemisdesignedtopreventthe

mowerbladesfromrotatingunless:

•Therightsidemotioncontrolleverismovedtothe

center,un-lockedposition.

•Thebladecontrolswitch(PTO)ispulledon.

Thesafetyinterlocksystemisdesignedtostopthe

mowerbladesifyoumoveorreleasetherightside

motioncontrolleverintotheneutrallockposition.

Thehourmeterhassymbolstonotifytheuserwhen

theinterlockcomponentisinthecorrectposition.

Whenthecomponentisinthecorrectposition,a

trianglewilllightupinthecorrespondingsquare.

Figure19

1.Triangleslightupwhentheinterlockcomponentsareinthe

correctposition

TestingtheSafetyInterlockSystem

ServiceInterval:Beforeeachuseordaily

Testthesafetyinterlocksystembeforeyouusethe

machineeachtime.

Note:Ifthesafetysystemdoesnotoperateas

describedbelow,haveanAuthorizedServiceDealer

repairthesafetysystemimmediately.

1.Starttheengine;refertoStarting

andStoppingtheEnginein

StartingandStoppingtheEngine(page18).

2.Settheparkingbrake.

3.Movetherightsidemotioncontrollevertothe

center,un-lockedposition.Thebladesshould

notrotate.

4.Movethemotioncontrolleversforward.The

engineshouldkill.

5.Starttheengineandreleasetheparkingbrake.

6.Movetherightsidemotioncontrollevertothe

center,un-lockedposition.

7.Continueholdingtherightsidemotioncontrollever

inthecenter,un-lockedpositionandpulluponthe

bladecontrolswitch(PTO)andrelease.Theclutch

shouldengageandthemowerbladesbeginrotating.

8.Moveorreleasetherightsidemotioncontrollever

intotheneutrallockposition.Thebladesshould

stoprotatingandtheenginecontinuestorun.

9.Pushthebladecontrolswitchdownandmove

therightsidemotioncontrollevertothecenter,

un-lockedposition.

10.Continueholdingtherightsidemotioncontrollever

inthecenter,un-lockedpositionandpulluponthe

bladecontrolswitch(PTO)andrelease.Theclutch

shouldengageandthemowerbladesbeginrotating.

11.Pushthebladecontrolswitch(PTO)downtothe

offposition.Thebladesshouldstoprotating.

12.Withtheenginerunning,pullupthebladecontrol

switch(PTO)andreleasewithoutholdingright

sidemotioncontrollevertothecenter,un-locked

position.Thebladesshouldnotrotate.

WARNING

Theoperatorplatformisheavyandmaycause

injurywhenloweringandraisingtheoperator

platform.Theplatformmaysuddenlydropifnot

supportedwhenthelatchpinispulledout.

•Donotputhandsorngersintheplatform

pivotareawhenloweringorraisingtheoperator

platform.

•Makesuretheplatformissupportedwhenthe

latchpinispulledout.

•Makesurethelatchsecurestheplatformwhen

foldingitintheupposition.Pushittight

againstthecushionforthelatchpintolock

intoplace.

•Keepbystandersawaywhenraisingorlowering

theplatform.

20

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