Ohlins 07440-05 Owner's manual

Brand: Ohlins

Model: 07440-05

Type: Owner's manual

1/3

MNRXL0X Additional Service Information

Issued 2011-06-13

Tools

Part No Tool Description

00146-01 Assembly lubricant - Red grease

01804-23 Mounting sleeve

01804-24 Seal remover tool

01804-21 Bushing removal tool

01804-22 Bushing removal tool

01804-20 Seal mount tool

Vice with soft jaws

Heat gun

Loctite

05502-22 Scraper*

05502-23 Seal*

02079-01 Circlip

06817-01 Spacer shim

01314-01 Öhlins High Performance uid

Improved Scraper and Seal for the MNRXLOX

For higher performance and improved durability a new Scraper* and

Seal* are now available. Designed after the latest developments for

the MX front forks, the scraping function as well as the internal pres-

sure sealing are improved. Also, the stick-slip friction is reduced.

Note!

Öhlins strongly recommends to replace these parts. This action will

reduce upper bushing wear as well as wear of the inner surface of the

strut casing.

Follow this guide to replace the Scraper and Seal.

MNRXL0X ADDITIONAL SERVICE INFORMATION

Note!

For information about how to replace Bushing, please see the MNRXL0X

Owner’s Manual (part no 07440-05).

MNRXL0X ADDITIONAL SERVICE INFORMATION

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MNRXL0X Additional Service Information

Issued 2011-06-13

Replace Scraper and/or Seal

Remove the Nuts (8x)

Pour out all oil.

Remove the Strut casing.

Clean the Shock absorber and Lower bushing from oil. Use soft de-

tergent. Inspect the Lower bushing for wear or damages, replace if

necessary.

Clean the Strut casing. Use soft detergent. Be careful around the

Scraper and Seal. Inspect the Upper bushing. If the Bushing, Scraper

or Seal are worn, replace.

Remove the Scraper. First use a large screwdriver to loosen the

Scraper from the Strut casing. Then, use a small screwdriver to re-

move the Scraper.

Remove the Circlip.

Mount tool 01804-24 around the Strut casing. We recommend to

grind off the sharp edges of the screwdriver. Remove the Seal.

Remove the Bushing holder.

Note!

If you can not remove the bushing holder by hand, use appropriate tool

and gently tap it out from the bottom of the strut casing.

Mount the Spacer shim.

Mount the Bushing holder into the Strut casing. If you notice any play

between the Bushing holder and the Strut casing, use Loctite 603.

Use tool 01804-23. Mount the Strut casing on the shock absorber.

Tighten two [2] of the lower Nuts.

MNRXL0X ADDITIONAL SERVICE INFORMATION

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MNRXL0X Additional Service Information

Issued 2011-06-13

Mount the Seal. Use tool 01804-20. Use assembly lubricant on the

outer diameter of the Seal and a layer between the Seal lips. Mount

the Seal by hammering it with the tool until the groove for the Circlip

is visible.

Before mounting the Circlip the ear must be cut off. Mount the Circlip.

Use tool 01840-23. Mount the Scraper. Put a layer of assembly lu-

bricant below the Scraper lip and on the upper part (ca 50mm) of the

Chrome tube. Use tool 01804-20 to hammer the Scraper in place.

Remove the two [2] lower Nuts.

Check the O-ring on the Reservoir bracket. Replace if damaged.

Pour 40ml Öhlins High Performance uid part no 01314-01 in the Strut

casing.

Tighten the 8 Nuts.

Tightening torque 10Nm

Tighten in cross pattern.

Ohlins 07440-05 Owner's manual

Ohlins 07440-05 Owner's manual

Ohlins 07440-05 Owner's manual

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