Makita 6069 User manual

GB Angle Grinder Instruction manual

ID Gerinda Sudut Petunjuk penggunaan

VI Maùy maøi goùc Taøi lieäu höôùng daãn

TH  

9067/9067S/9067L

9069/9069S

001011

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4

ENGLISH (Original Instructions)

Explanation of general view

SPECIFICATIONS

•Due to our continuing programme of research and development, the specifications herein are subject to change without

notice.

•Specifications may differ from country to country.

•Weight according to EPTA-Procedure 01/2003

Symbols

END202-6

The following show the symbols used for the equipment.

Be sure that you understand their meaning before use.

...... Read instruction manual.

................ DOUBLE INSULATION

...... Wear safety glasses.

Intended use

ENE048-1

The tool is intended for grinding, sanding and cutting of

metal and stone materials without the use of water.

Power supply

ENF002-2

The tool should be connected only to a power supply of

the same voltage as indicated on the nameplate, and can

only be operated on single-phase AC supply. They are

double-insulated and can, therefore, also be used from

sockets without earth wire.

For public low-voltage distribution systems of

between 220 V and 250 V.

ENF100-1

Switching operations of electric apparatus cause voltage

fluctuations. The operation of this device under

unfavorable mains conditions can have adverse effects to

the operation of other equipment. With a mains

impedance equal or less than 0.31 Ohms it can be

presumed that there will be no negative effects. The

mains socket used for this device must be protected with

a fuse or protective circuit breaker having slow tripping

characteristics.

General Power Tool Safety

Warnings

GEA005-3

WARNING Read all safety warnings and all

instructions. Failure to follow the warnings and

instructions may result in electric shock, fire and/or

serious injury.

Save all warnings and

instructions for future reference.

The term “power tool” in the warnings refers to your

mains-operated (corded) power tool or battery-operated

(cordless) power tool.

Work area safety

1. Keep work area clean and well lit. Cluttered or dark

areas invite accidents.

2. Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gases or dust. Power tools

create sparks which may ignite the dust or fumes.

3. Keep children and bystanders away while

operating a power tool. Distractions can cause you

to lose control.

Electrical safety

4. Power tool plugs must match the outlet. Never

modify the plug in any way. Do not use any

adapter plugs with earthed (grounded) power

tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

5. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric

shock if your body is earthed or grounded.

1. Shaft lock

2. Switch trigger

3. Lock lever

4. Wheel guard

5. Bearing box

6. Screw

7. Lock nut

8. Depressed center wheel

9. Super flange

10. Inner flange

11. Lock nut wrench

12. Outer flange 78

13. Cut-off wheel

14. Inner flange 78

15. Dust collecting wheel guard

16. Exhaust vent

17. Inhalation vent

18. Commutator

19. Insulating tip

20. Carbon brush

21. Brush holder cap

22. Screwdriver

Model 9067/9067S 9067L 9069/9069S

Depressed center wheel diameter 180 mm 180 mm 230 mm

Spindle thread M14 M14 M14

No load speed (n

0

) / Rated speed (n) 8,500 min

-1

6,600 min

-1

6,600 min

-1

Overall length 458 mm 458 mm 458 mm

Net weight 5.2 kg 5.2 kg 5.3 kg

Safety class /II

5

6. Do not expose power tools to rain or wet

conditions. Water entering a power tool will increase

the risk of electric shock.

7. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool.

Keep cord away from heat, oil, sharp edges or

moving parts. Damaged or entangled cords increase

the risk of electric shock.

8. When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of a

cord suitable for outdoor use reduces the risk of

electric shock.

9. If operating a power tool in a damp location is

unavoidable, use a residual current device (RCD)

protected supply. Use of an RCD reduces the risk of

electric shock.

10. Use of power supply via a RCD with a rated

residual current of 30 mA or less is always

recommended.

Personal safety

11. Stay alert, watch what you are doing and use

common sense when operating a power tool. Do

not use a power tool while you are tired or under

the influence of drugs, alcohol or medication. A

moment of inattention while operating power tools

may result in serious personal injury.

12. Use personal protective equipment. Always wear

eye protection. Protective equipment such as dust

mask, non-skid safety shoes, hard hat, or hearing

protection used for appropriate conditions will reduce

personal injuries.

13. Prevent unintentional starting. Ensure the switch

is in the off-position before connecting to power

source and/or battery pack, picking up or carrying

the tool. Carrying power tools with your finger on the

switch or energising power tools that have the switch

on invites accidents.

14. Remove any adjusting key or wrench before

turning the power tool on. A wrench or a key left

attached to a rotating part of the power tool may result

in personal injury.

15. Do not overreach. Keep proper footing and

balance at all times. This enables better control of

the power tool in unexpected situations.

16. Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing, and gloves

away from moving parts. Loose clothes, jewellery or

long hair can be caught in moving parts.

17. If devices are provided for the connection of dust

extraction and collection facilities, ensure these

are connected and properly used. Use of dust

collection can reduce dust-related hazards.

Power tool use and care

18. Do not force the power tool. Use the correct power

tool for your application. The correct power tool will

do the job better and safer at the rate for which it was

designed.

19. Do not use the power tool if the switch does not

turn it on and off. Any power tool that cannot be

controlled with the switch is dangerous and must be

repaired.

20. Disconnect the plug from the power source and/or

the battery pack from the power tool before

making any adjustments, changing accessories,

or storing power tools. Such preventive safety

measures reduce the risk of starting the power tool

accidentally.

21. Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the

power tool or these instructions to operate the

power tool. Power tools are dangerous in the hands

of untrained users.

22.

Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and

any other condition that may affect the power

tool’s operation. If damaged, have the power tool

repaired before use. Many accidents are caused by

poorly maintained power tools.

23. Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges are

less likely to bind and are easier to control.

24. Use the power tool, accessories and tool bits etc.

in accordance with these instructions, taking into

account the working conditions and the work to

be performed. Use of the power tool for operations

different from those intended could result in a

hazardous situation.

Service

25. Have your power tool serviced by a qualified

repair person using only identical replacement

parts. This will ensure that the safety of the power tool

is maintained.

26. Follow instruction for lubricating and changing

accessories.

27. Keep handles dry, clean and free from oil and

grease.

GRINDER SAFETY WARNINGS

GEB033-4

Safety Warnings Common for Grinding, Sanding,

Wire Brushing, or Abrasive Cutting-Off Operations:

1. This power tool is intended to function as a

grinder, sander, wire brush or cut-off tool. Read all

safety warnings, instructions, illustrations and

specifications provided with this power tool.

Failure to follow all instructions listed below may result

in electric shock, fire and/or serious injury.

2. Operations such as polishing are not

recommended to be performed with this power

tool. Operations for which the power tool was not

designed may create a hazard and cause personal

injury.

3. Do not use accessories which are not specifically

designed and recommended by the tool

manufacturer. Just because the accessory can be

attached to your power tool, it does not assure safe

operation.

4. The rated speed of the accessory must be at least

equal to the maximum speed marked on the power

tool. Accessories running faster than their rated

speed can break and fly apart.

5. The outside diameter and the thickness of your

accessory must be within the capacity rating of

your power tool. Incorrectly sized accessories

cannot be adequately guarded or controlled.

6

6. The arbour size of wheels, flanges, backing pads

or any other accessory must properly fit the

spindle of the power tool. Accessories with arbour

holes that do not match the mounting hardware of the

power tool will run out of balance, vibrate excessively

and may cause loss of control.

7. Do not use a damaged accessory. Before each use

inspect the accessory such as abrasive wheels for

chips and cracks, backing pad for cracks, tear or

excess wear, wire brush for loose or cracked

wires. If power tool or accessory is dropped,

inspect for damage or install an undamaged

accessory. After inspecting and installing an

accessory, position yourself and bystanders away

from the plane of the rotating accessory and run

the power tool at maximum no-load speed for one

minute. Damaged accessories will normally break

apart during this test time.

8. Wear personal protective equipment. Depending

on application, use face shield, safety goggles or

safety glasses. As appropriate, wear dust mask,

hearing protectors, gloves and workshop apron

capable of stopping small abrasive or workpiece

fragments. The eye protection must be capable of

stopping flying debris generated by various

operations. The dust mask or respirator must be

capable of filtrating particles generated by your

operation. Prolonged exposure to high intensity noise

may cause hearing loss.

9. Keep bystanders a safe distance away from work

area. Anyone entering the work area must wear

personal protective equipment. Fragments of

workpiece or of a broken accessory may fly away and

cause injury beyond immediate area of operation.

10. Hold power tool by insulated gripping surfaces

only, when performing an operation where the

cutting accessory may contact hidden wiring or its

own cord. Cutting accessory contacting a “live” wire

may make exposed metal parts of the power tool “live”

and shock the operator.

11. Position the cord clear of the spinning accessory.

If you lose control, the cord may be cut or snagged

and your hand or arm may be pulled into the spinning

accessory.

12. Never lay the power tool down until the accessory

has come to a complete stop. The spinning

accessory may grab the surface and pull the power

tool out of your control.

13. Do not run the power tool while carrying it at your

side. Accidental contact with the spinning accessory

could snag your clothing, pulling the accessory into

your body.

14. Regularly clean the power tool’s air vents. The

motor’s fan will draw the dust inside the housing and

excessive accumulation of powdered metal may

cause electrical hazards.

15. Do not operate the power tool near flammable

materials. Sparks could ignite these materials.

16. Do not use accessories that require liquid

coolants. Using water or other liquid coolants may

result in electrocution or shock.

Kickback and Related Warnings

Kickback is a sudden reaction to a pinched or snagged

rotating wheel, backing pad, brush or any other

accessory. Pinching or snagging causes rapid stalling of

the rotating accessory which in turn causes the

uncontrolled power tool to be forced in the direction

opposite of the accessory’s rotation at the point of the

binding.

For example, if an abrasive wheel is snagged or pinched

by the workpiece, the edge of the wheel that is entering

into the pinch point can dig into the surface of the material

causing the wheel to climb out or kick out. The wheel may

either jump toward or away from the operator, depending

on direction of the wheel’s movement at the point of

pinching. Abrasive wheels may also break under these

conditions.

Kickback is the result of power tool misuse and/or

incorrect operating procedures or conditions and can be

avoided by taking proper precautions as given below.

a) Maintain a firm grip on the power tool and

position your body and arm to allow you to resist

kickback forces. Always use auxiliary handle, if

provided, for maximum control over kickback or

torque reaction during start-up. The operator can

control torque reactions or kickback forces, if proper

precautions are taken.

b) Never place your hand near the rotating

accessory. Accessory may kickback over your hand.

c) Do not position your body in the area where

power tool will move if kickback occurs. Kickback

will propel the tool in direction opposite to the wheel’s

movement at the point of snagging.

d) Use special care when working corners, sharp

edges etc. Avoid bouncing and snagging the

accessory. Corners, sharp edges or bouncing have a

tendency to snag the rotating accessory and cause

loss of control or kickback.

e) Do not attach a saw chain woodcarving blade or

toothed saw blade. Such blades create frequent

kickback and loss of control.

Safety Warnings Specific for Grinding and Abrasive

Cutting-Off Operations:

a) Use only wheel types that are recommended for

your power tool and the specific guard designed

for the selected wheel. Wheels for which the power

tool was not designed cannot be adequately guarded

and are unsafe.

b) The guard must be securely attached to the

power tool and positioned for maximum safety, so

the least amount of wheel is exposed towards the

operator. The guard helps to protect operator from

broken wheel fragments and accidental contact with

wheel.

c) Wheels must be used only for recommended

applications. For example: do not grind with the

side of cut-off wheel. Abrasive cut-off wheels are

intended for peripheral grinding, side forces applied to

these wheels may cause them to shatter.

d) Always use undamaged wheel flanges that are

of correct size and shape for your selected wheel.

Proper wheel flanges support the wheel thus reducing

the possibility of wheel breakage. Flanges for cut-off

wheels may be different from grinding wheel flanges.

e) Do not use worn down wheels from larger

power tools. Wheel intended for larger power tool is

not suitable for the higher speed of a smaller tool and

may burst.

7

Additional Safety Warnings Specific for Abrasive

Cutting-Off Operations:

a) Do not “jam” the cut-off wheel or apply

excessive pressure. Do not attempt to make an

excessive depth of cut. Overstressing the wheel

increases the loading and susceptibility to twisting or

binding of the wheel in the cut and the possibility of

kickback or wheel breakage.

b) Do not position your body in line with and

behind the rotating wheel. When the wheel, at the

point of operation, is moving away from your body, the

possible kickback may propel the spinning wheel and

the power tool directly at you.

c) When wheel is binding or when interrupting a

cut for any reason, switch off the power tool and

hold the power tool motionless until the wheel

comes to a complete stop. Never attempt to

remove the cut-off wheel from the cut while the

wheel is in motion otherwise kickback may occur.

Investigate and take corrective action to eliminate the

cause of wheel binding.

d) Do not restart the cutting operation in the

workpiece. Let the wheel reach full speed and

carefully reenter the cut. The wheel may bind, walk

up or kickback if the power tool is restarted in the

workpiece.

e) Support panels or any oversized workpiece to

minimize the risk of wheel pinching and kickback.

Large workpieces tend to sag under their own weight.

Supports must be placed under the workpiece near

the line of cut and near the edge of the workpiece on

both sides of the wheel.

f) Use extra caution when making a “pocket cut”

into existing walls or other blind areas. The

protruding wheel may cut gas or water pipes, electrical

wiring or objects that can cause kickback.

Safety Warnings Specific for Sanding Operations:

a) Do not use excessively oversized sanding disc

paper. Follow manufacturers recommendations,

when selecting sanding paper. Larger sanding

paper extending beyond the sanding pad presents a

laceration hazard and may cause snagging, tearing of

the disc or kickback.

Safety Warnings Specific for Wire Brushing

Operations:

a) Be aware that wire bristles are thrown by the

brush even during ordinary operation. Do not

overstress the wires by applying excessive load to

the brush. The wire bristles can easily penetrate light

clothing and/or skin.

b) If the use of a guard is recommended for wire

brushing, do not allow interference of the wire

wheel or brush with the guard. Wire wheel or brush

may expand in diameter due to work load and

centrifugal forces.

Additional safety warnings:

17. When using depressed centre grinding wheels, be

sure to use only fiberglass-reinforced wheels.

18. NEVER USE Stone Cup type wheels with this

grinder. This grinder is not designed for these types

of wheels and the use of such a product may result in

serious personal injury.

19. Be careful not to damage the spindle, the flange

(especially the installing surface) or the lock nut.

Damage to these parts could result in wheel

breakage.

20. Make sure the wheel is not contacting the

workpiece before the switch is turned on.

21. Before using the tool on an actual workpiece, let it

run for a while. Watch for vibration or wobbling

that could indicate poor installation or a poorly

balanced wheel.

22. Use the specified surface of the wheel to perform

the grinding.

23. Watch out for flying sparks. Hold the tool so that

sparks fly away from you and other persons or

flammable materials.

24. Do not leave the tool running. Operate the tool

only when hand-held.

25. Do not touch the workpiece immediately after

operation; it may be extremely hot and could burn

your skin.

26.

Always be sure that the tool is switched off and

unplugged or that the battery cartridge is removed

before carrying out any work on the tool.

27. Observe the instructions of the manufacturer for

correct mounting and use of wheels. Handle and

store wheels with care.

28. Do not use separate reducing bushings or

adaptors to adapt large hole abrasive wheels.

29. Use only flanges specified for this tool.

30. For tools intended to be fitted with threaded hole

wheel, ensure that the thread in the wheel is long

enough to accept the spindle length.

31. Check that the workpiece is properly supported.

32. Pay attention that the wheel continues to rotate

after the tool is switched off.

33. If working place is extremely hot and humid, or

badly polluted by conductive dust, use a short-

circuit breaker (30 mA) to assure operator safety.

34. Do not use the tool on any materials containing

asbestos.

35. Do not use water or grinding lubricant.

36. Ensure that ventilation openings are kept clear

when working in dusty conditions. If it should

become necessary to clear dust, first disconnect

the tool from the mains supply (use non metallic

objects) and avoid damaging internal parts.

37. When use cut-off wheel, always work with the dust

collecting wheel guard required by domestic

regulation.

38. Cutting discs must not be subjected to any lateral

pressure.

SAVE THESE INSTRUCTIONS.

WARNING:

DO NOT let comfort or familiarity with product (gained

from repeated use) replace strict adherence to safety

rules for the subject product. MISUSE or failure to

follow the safety rules stated in this instruction

manual may cause serious personal injury.

8

FUNCTIONAL DESCRIPTION

CAUTION:

•Always be sure that the tool is switched off and

unplugged before adjusting or checking function on the

tool.

Shaft lock (Fig. 1)

CAUTION:

•Never actuate the shaft lock when the spindle is

moving. The tool may be damaged.

Press the shaft lock to prevent spindle rotation when

installing or removing accessories.

Switch action (Fig. 2)

CAUTION:

•Before plugging in the tool, always check to see that

the switch trigger actuates properly and returns to the

“OFF” position when released.

For tool with the lock-on switch

To st a rt t he t ool, s im ply pul l th e sw i tch t ri g ger. Re l eas e

the switch trigger to stop. For continuous operation, pull

the switch trigger and then push in the lock lever. To stop

the tool from the locked position, pull the switch trigger

fully, then release it.

For tool with the lock-off switch

To pr ev ent t h e s w itc h tr i gge r fro m ac cid e ntal l y p u lle d , a

lock lever is provided.

To st a rt t he t ool , pu s h i n th e lo c k l eve r an d th e n p u ll t he

switch trigger. Release the switch trigger to stop.

For tool with the lock on and lock-off switch

To pr ev ent t h e s w itc h tr i gge r fro m ac cid e ntal l y p u lle d , a

lock lever is provided.

To st a rt t he t ool , pu s h i n th e lo c k l eve r an d th e n p u ll t he

switch trigger. Release the switch trigger to stop.

For continuous operation, push in the lock lever, pull the

switch trigger and then push the lock lever further in.

To st op th e to ol f rom the loc k ed p osi t ion , pull t he swi t ch

trigger fully, then release it.

NOTE:

Models 9067S, 9069S, 9067SF and 9069SF begin to run

slowly when they are turned on. This soft start feature

assures smoother operation and less operator fatigue.

ASSEMBLY

CAUTION:

•Always be sure that the tool is switched off and

unplugged before carrying out any work on the tool.

Installing side grip (handle) (Fig. 3)

CAUTION:

•Always be sure that the side grip is installed securely

before operation.

Screw the side grip securely on the position of the tool as

shown in the figure.

Installing or removing wheel guard

(Fig. 4)

CAUTION:

•The wheel guard must be fitted on the tool so that the

closed side of the guard always points toward the

operator.

Mount the wheel guard with the protrusion on the wheel

guard band aligned with the notch on the bearing box.

Then rotate the wheel guard around 180 degrees

counterclockwise. Be sure to tighten the screw securely.

To re move whe e l g ua rd, fo llo w th e in st a lla t ion pro c edu r e

in reverse.

Installing or removing depressed center

grinding wheel/Multi-disc (accessory)

(Fig. 5)

Mount the inner flange onto the spindle. Fit the wheel/disc

on the inner flange and screw the lock nut onto the

spindle.

Super flange

Models 9067F, 9069F, 9067SF and 9069SF are standard-

equipped with a super flange. Only 1/3 of efforts needed

to undo lock nut, compared with conventional type.

For Australia and New Zealand (Fig. 6)

Mount the inner flange onto the spindle. Fit the wheel/disc

on the inner flange and screw the lock nut with its

protrusion facing downward (facing toward the wheel).

To ti g hte n th e lo ck n ut, pr es s th e sh af t lo c k f i rml y s o th a t

the spindle cannot revolve, then use the lock nut wrench

and securely tighten clockwise. (Fig. 7)

To re move the wh e el, fol l ow t he i nst a lla t ion pro c edu r e i n

reverse.

Installing or removing cut-off wheel

(Fig. 8)

For Australia and New Zealand

Mount the inner flange onto the spindle. Fit the cut-off

wheel on over the inner flange.

Mount the outer flange on the wheel and screw the lock

nut with its protrusion facing downward (facing toward the

wheel).

To ti g hte n th e lo ck n ut, pr es s th e sh af t lo c k f i rml y s o th a t

the spindle cannot revolve, then use the lock nut wrench

and securely tighten clockwise.

To re move the wh e el, fol l ow t he i nst a lla t ion pro c edu r e i n

reverse.

OPERATION

WARNING:

•It should never be necessary to force the tool. The

weight of the tool applies adequate pressure. Forcing

and excessive pressure could cause dangerous wheel

breakage.

•ALWAYS replace wheel if tool is dropped while

grinding.

•NEVER bang or hit grinding disc or wheel onto work.

•Avoid bouncing and snagging the wheel, especially

when working corners, sharp edges etc. This can

cause loss of control and kickback.

9

•NEVER use tool with wood cutting blades and other

sawblades. Such blades when used on a grinder

frequently kick and cause loss of control leading to

personal injury.

CAUTION:

•After operation, always switch off the tool and wait until

the wheel has come to a complete stop before putting

the tool down.

Grinding and sanding operation

ALWAYS hold the tool firmly with one hand on rear handle

and the other on the side handle. Turn the tool on and

then apply the wheel or disc to the workpiece.

In general, keep the edge of the wheel or disc at an angle

of about 15 degrees to the workpiece surface.

During the break-in period with a new wheel, do not work

the grinder in the B direction or it will cut into the

workpiece. Once the edge of the wheel has been rounded

off by use, the wheel may be worked in both A and B

direction. (Fig. 9)

MAINTENANCE

CAUTION:

•Always be sure that the tool is switched off and

unplugged before attempting to perform inspection or

maintenance.

•Never use gasoline, benzine, thinner, alcohol or the

like. Discoloration, deformation or cracks may result.

(Fig. 10)

The tool and its air vents have to be kept clean. Regularly

clean the tool’s air vents or whenever the vents start to

become obstructed.

Replacing carbon brushes (Fig. 11)

When the resin insulating tip inside the carbon brush is

exposed to contact the commutator, it will automatically

shut off the motor. When this occurs, both carbon brushes

should be replaced. Keep the carbon brushes clean and

free to slip in the holders. Both carbon brushes should be

replaced at the same time. Use only identical carbon

brushes.

Use a screwdriver to remove the brush holder caps. Take

out the worn carbon brushes, insert the new ones and

secure the brush holder caps. (Fig. 12)

To ma inta i n p r odu ct S AFE T Y a n d R ELIA BILI TY, r e pa irs ,

any other maintenance or adjustment should be

performed by Makita Authorized Service Centers, always

using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION:

•These accessories or attachments are recommended

for use with your Makita tool specified in this manual.

The use of any other accessories or attachments might

present a risk of injury to persons. Only use accessory

or attachment for its stated purpose.

If you need any assistance for more details regarding

these accessories, ask your local Makita Service Center.

•Wheel guard (Wheel cover)

•Inner flange

•Depressed center wheels

•Lock nut (For depressed center wheel)

•Rubber pad

•Abrasive discs

•Lock nut (For abrasive disc)

•Lock nut wrench

•Cut-off wheels

•Inner flange (For cut-off wheel)

•Outer flange (For cut-off wheel)

•Wire cup brush

•Side grip

•Loop handle

•Dust collecting wheel guard

NOTE:

•Some items in the list may be included in the tool

package as standard accessories. They may differ

from country to country.

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ALA

Makita Corporation

Anjo, Aichi, Japan

884183-379 www.makita.com

Makita 6069 User manual

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