ATV or Youth Sportsman Touring 570 EPS SP Owner's manual

Category
Offroad Vehicle
Type
Owner's manual
PMS 419
Read this manual carefully. It contains important safety information.
This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
Owner's Manual
for Maintenance and Safety
2020
Tractor
Sportsman
® 570
Sportsman
® 570 EPS
Sportsman
® SP
Sportsman
® Touring 570 EPS
Sportsman
® Touring 570 SP
Sportsman
® X2 570 EPS
WARNING
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine except as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
!
WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
code with your smartphone.
!
2020 Tractor Owner’s Manual
Sportsman® 570
Sportsman® 570 EPS
Sportsman® 570 SP
Sportsman® Touring 570 EPS
Sportsman® Touring 570 SP
Sportsman® X2 570 EPS
POLARIS®, ACE™, OUTLAW®, SPORTSMAN®, and SCRAMBLER® are
trademarks of POLARIS Industries Inc.
Copyright 2019 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in Czech Republic
9930872
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products. We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of experience
have gone into the engineering, design, and development of your POLARIS
vehicle, making it the finest machine we’ve ever produced.
• Snowmobiles
• SPORTSMAN® All-terrain vehicles
• Low emission vehicles (LEVs)
• RANGER
® utility vehicles
• POLARIS® PRO XD™ work vehicles
• SLINGSHOT® three wheel
motorcycles
• RZR® sport vehicles
• GEM® vehicles
• INDIAN® motorcycles
• POLARIS POWER® generators
• POLARIS DEFENSE® combat
vehicles
• Timbersled® Snow Bikes
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual contains
instructions for minor maintenance, but information about major repairs is
outlined in the POLARIS Service Manual and can be performed by a factory
certified Master Service Dealer® (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during, and after, the warranty period.
3
WELCOME
4
WELCOME
Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . 11
Features and Controls . . . . . . . . . . . . . . 39
Operation . . . . . . . . . . . . . . . . . . . . 77
Winch Guide. . . . . . . . . . . . . . . . . . . 101
Emission Control Systems . . . . . . . . . . . . . 111
Maintenance . . . . . . . . . . . . . . . . . . 113
Specifications . . . . . . . . . . . . . . . . . . 159
POLARIS Products . . . . . . . . . . . . . . . . 169
Troubleshooting . . . . . . . . . . . . . . . . . 171
Warranty . . . . . . . . . . . . . . . . . . . . 177
Maintenance Log . . . . . . . . . . . . . . . . 183
5
6
INTRODUCTION
This POLARIS vehicle is an off-road vehicle. Familiarize yourself with all laws
and regulations concerning the operation of this vehicle in your area.
WARNING
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
• Read this owner’s manual and review the safety DVD that came with your
vehicle. A free extra copy of the DVD can be obtained by contacting your
local POLARIS dealer. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with
the vehicle.
• Never operate this vehicle without proper instruction. Take an authorized
training course. Visit www.rohva.org or call 866-267-2751.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16
and have a valid driver’s license to operate this vehicle.
• Always use the cab nets (or doors) while riding in this vehicle. Always keep
hands, feet and all other body parts inside the vehicle at all times.
• Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants
and over-the-ankle boots.
• Never use this vehicle with drugs or alcohol, as these conditions impair
judgment and reduce operator reaction time.
• Complete the New Operator Driving Procedures outlined in this manual.
Never allow a guest to operate this vehicle until the guest has completed the
New Operator Driving Procedures.
• Never permit a guest to operate this vehicle unless the guest has reviewed
the owner’s manual and all safety labels and has completed a safety training
7
INTRODUCTION
SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
SAFETY ALERT WARNING indicates a hazardous situation which, if not
avoided, COULD result in serious injury or death.
CAUTION
SAFETY ALERT CAUTION indicates a hazardous situation which, if not
avoided, COULD result in minor to moderate injury.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle
damage or property damage.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
NOTICE
NOTICE provides key information by clarifying instructions.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.
8
INTRODUCTION
VEHICLE IDENTIFICATION NUMBERS
NOTE
The figures below are for reference only. Your model may differ slightly.
Record your vehicle's identification
numbers and key number in the spaces
provided. Remove the spare key and
store it in a safe place. An ignition key
can be duplicated only by ordering a
POLARIS key blank (using your key
number) and mating it with one of your
existing keys. The ignition switch must
be replaced if all keys are lost. The
vehicle serial number
q
can be found
stamped on lower frame rail on the rear
left-hand side of the vehicle on all
models.
Vehicle Model Number
Frame VIN
q
Engine Serial Number
w
Key Number
e
9
INTRODUCTION
10
SAFETY
SAFETY WARNING
As the operator of the vehicle, you are responsible for your personal safety, the
safety of others (including your passenger), and the protection of our
environment. Read and understand your owner's manual, which includes
valuable information about all aspects of your vehicle, including safe operating
procedures.
Ride responsibly. Know all laws and regulations concerning the operation of this
vehicle in your area.
Failure to follow the warnings in this manual can result in serious injury or death.
This POLARIS vehicle is not a toy and can be hazardous to operate. A collision
or rollover can occur quickly, even during routine maneuvers, if you fail to take
proper precautions.
Read and understand your owner's manual and all warnings before operating
this POLARIS vehicle.
SAFETY TRAINING
ATV safety training is a top priority for POLARIS. POLARIS strongly encourages
you and any family members who will be riding the ATV to take a training course.
If you purchased a new POLARIS ATV in the United States, your dealer
provided information about the authorized ATV RiderCourse
sm
that is available
to you and your eligible family members. This training is included in the
purchase price of your ATV. You were also provided with printed materials that
explain safe operating procedures. You should review this information on a
regular basis.
If you purchased a used POLARIS ATV in the United States, you can enroll in
the ATV RiderCourse
sm
for a fee. Call ATV Enrollment Express at (800) 887-
2887 or visit www.atvsafety.org. If you purchased a POLARIS ATV outside the
United States, please contact your dealer or local law enforcement agencies for
information about safety training.
A POLARIS ATV is an off-road vehicle. Familiarize yourself with all laws and
regulations concerning the operation of this vehicle in your area. We strongly
advise you to strictly follow the recommended maintenance program outlined in
your vehicle manual. This preventive maintenance program is designed to
ensure that all critical components on your vehicle are thoroughly inspected at
specific intervals.
FOR MORE INFORMATION ABOUT ATV SAFETY in the United States, call
the Consumer Product Safety Commission at 1-800-638-2772, or visit
www.cpsc.gov, visit www.atvsafety.org, or call POLARIS at 1-800-342-3764.
11
SAFETY
EQUIPMENT MODIFICATIONS
The warranty on your POLARIS vehicle may be terminated if any equipment has
been added, or if any modifications have been made, that increase speed or
power.
NOTICE
The addition of certain accessories, including (but not limited to) mowers,
blades, tires, sprayers and large racks may change vehicle handling. Use only
POLARIS-approved accessories. Know their function and effect on the vehicle.
SAFE RIDING GEAR
Always wear helmet, eye protection, gloves, long-
sleeve shirt, long pants, over-the-ankle boots and
seat belt (if equipped) at all times. Protective gear
reduces the chance of injury.
q
Helmet
w
Eye Protection
e
Long Sleeves
r
Gloves
t
Long Pants
y
Over-the-Ankle Boots
12
SAFETY
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this
POLARIS vehicle, always wear a helmet that meets or exceeds established
safety standards. Clasp the buckle and pull each strap tight to ensure the helmet
is properly secured to the head.
Parents should verify that young operators have a helmet that fits, and should
obtain one of proper size if it does not fit before allowing operation.
Approved helmets in the USA and Canada bear a U.S.
Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania bear
the ECE 22.05 label. The ECE mark consists of a
circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding
this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof
helmet face shield. POLARIS recommends wearing approved Personal
Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or
CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other
elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a
POLARIS vehicle with bare feet or sandals.
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
13
SAFETY
SAFETY WARNINGS
WARNING
Failure to operate the ATV properly can result in a collision, loss of control,
accident or overturn, which may result in serious injury or death. Heed all
safety warnings outlined in this section of the manual. See the ATV
OPERATION section of this manual for proper operating procedures.
OPERATING WITHOUT INSTRUCTION
Operating this vehicle without proper
instruction increases the risk of an accident.
The operator must understand how to
operate the vehicle properly in different
situations and on different types of terrain. All
operators must read and understand the
Owner's Manual and all warning and
instruction labels before operating the
vehicle.
AGE RESTRICTIONS
This vehicle is an ADULT VEHICLE ONLY.
Operation is prohibited for anyone under 16
years of age. Never allow anyone under 12
years of age to ride as a passenger on a 2-up
vehicle. Even though a child may be within
the recommended age group for operating
some ATVs, he/she may not have the skills,
abilities, or judgment needed to operate or
ride on this ATV safely and could be
susceptible to accident or injury.
EXPOSURE TO EXHAUST
Engine exhaust fumes are poisonous and can cause loss of consciousness or
death in a short time. Never start the engine or let it run in an enclosed area.
Operate this vehicle only outdoors or in well-ventilated areas.
14
SAFETY
CARRYING MORE THAN ONE
PASSENGER ON A 2-UP ATV
Carrying more than one passenger on a 2-up
ATV greatly reduces the operator's ability to
balance and control the ATV, which may
result in an accident or rollover. Never carry
more than one passenger on a 2-up ATV.
PROTECTIVE APPAREL
Riding in this vehicle without wearing an
approved helmet and protective eyewear
increases the risk of a serious injuries in the
event of an accident. Operator and all
passenger must always wear an approved
helmet that fits properly and eye protection
(goggles or face shield).
OPERATING ON PUBLIC ROADS
This vehicle is approved for on-road use.
15
SAFETY
USING ALCOHOL OR DRUGS
Operating the vehicle after consuming
alcohol or drugs could adversely affect
operator judgment, reaction time, balance
and perception. Never drink alcohol or use
drugs or medications before or while
operating this vehicle.
FAILURE TO INSPECT BEFORE OPERATING
Failure to inspect and verify that the ATV is in
safe operating condition before operating
increases the risk of an accident. Always
inspect the ATV before each use to make
sure it's in safe operating condition. Always
follow all inspection and maintenance
procedures and schedules described in the
owner's manual.
PHYSICAL CONTROL OF THE ATV
Removing a hand from the handlebars or feet
from the footrests during operation can
reduce your ability to control the vehicle or
cause loss of balance and ejection from the
ATV. If the operator’s feet are not firmly
planted on the footrests, they could come into
contact with the rear wheels or other moving
parts and lead to accident or injury. Always
keep both hands on the handlebars and both
feet on the footrests of the ATV during
operation. A passenger should always be
seated in the passenger seat with both feet
on the footrests and both hands on the
passenger grab handles at all times. The
passenger should never hold on to the
operator.
16
SAFETY
OPERATING IN UNFAMILIAR TERRAIN
Failure to use extra caution when operating
on unfamiliar terrain could result in an
accident or overturn. Unfamiliar terrain may
contain hidden rocks, bumps, or holes that
could cause loss of control or overturn. Travel
slowly and use extra caution when operating
on unfamiliar terrain. Always be alert to
changing terrain conditions.
TURNING IMPROPERLY
Turning improperly could cause loss of
traction, loss of control, accident or rollover.
Always follow proper procedures for turning
as described in the owner's manual. Never
turn abruptly or at sharp angles. Never turn at
high speeds. Practice turning at slow speeds
before attempting to turn at faster speeds.
JUMPS AND STUNTS
Attempting wheelies, jumps and other stunts
increases the risk of an accident or overturn.
Never attempt wheelies, jumps, or other
stunts. Avoid exhibition driving.
17
SAFETY
MAINTENANCE AFTER ACCIDENT
If a Tractor has been involved in an accident, always have an authorized dealer
inspect the entire vehicle for possible damage, including (but not limited to)
brake, throttle and steering systems.
IMPROPER HILL CLIMBING
Always follow the procedures outlined in this manual for driving on hills. Never
operate on hills too steep for the Tractor or for your abilities. Practice on smaller
hills before attempting larger hills.
Always move the AWD switch to ADC (if equipped) before ascending or
descending a hill.
Never operate 570 models on hills steeper than 15°.
Never operate Touring models on hills steeper than 15°.
DESCENDING HILLS IMPROPERLY
Improperly descending a hill could cause loss of control or rollover.
• Always follow proper procedures for traveling down hills as described in the
owner's manual.
NOTE
A special technique is required when braking while traveling downhill. See the
Driving Downhill section.
• Always descend a hill with the
transmission in forward gear. Do not
descend a hill with the transmission
in neutral. Always select ADC
driveline mode (if equipped) before
ascending or descending a hill.
• Always check the terrain carefully
before descending a hill.
• Shift your weight rearward.
• Never travel down a hill at high
speed.
• Avoid traveling down a hill at an
angle, which would cause the vehicle
to lean sharply to one side. Travel
straight down the hill when possible.
18
SAFETY
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ATV or Youth Sportsman Touring 570 EPS SP Owner's manual

Category
Offroad Vehicle
Type
Owner's manual

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