POLY-TEX BD Series User manual

Brand: POLY-TEX

Model: BD Series

Type: User manual

Assembly Instructions

Plastic Top Bench Display

P.O. Box 458 - 27725 Danville Avenue - Castle Rock, MN 55010 - www.poly-tex.com

U.S. & Canada Toll Free - 800-852-3443 - (651) 463-7009 - fax (651) 463-2479

REV: AC-231207

Warranty and Safety Guidelines 2

AC-231207

Poly-Tex, Inc. Limited Warranty

Poly-Tex, Inc. warrants its products to be free from defects in

material and workmanship for a period of (1) year from date of

invoice. This warranty is provided to the original purchaser of the

product and is not transferable. Poly-Tex does not warrant parts

not manufactured by Poly-Tex, but does assign any transferable

manufacturer or supplier warranties. Should any defect be found,

full repair of replacement will be rendered to the customer at no

cost following inspection by a Poly-Tex representative and the

return of the defective product to our Castle Rock, MN factory.

Expenses for removal or reinstallation of defective products will not

be covered by the warranty. The sale of custom projects are final

and are not eligible for refund.

POLY-TEX SHALL NOT BE HELD RESPONSIBLE FOR ANY SPECIAL OR

CONSEQUENTIAL DAMAGES, OR FOR ANY DELAY IN PERFORMANCE

OF THIS WARRANTY BEYOND OUR CONTROL. THIS WARRANTY IS

EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER

IMPLIED, WRITTEN, OR ORAL INCLUDING THE WARRANTIES OF

MERCHANTIABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

ADDITIONALLY, THERE IS NO GUARANTEE OF THE LOAD CAPACITY

OF THE STRUCTURE FOR SNOW, WIND, SEISMIC, OR OTHER LOADS

UNLESS BUYER HAS RECEIVED CERTIFIED ENGINEERING DRAWINGS

WITH THE STRUCTURE AND POLY-TEX, INC DOES NOT WARRANT

THAT FRAME WILL COMPLY WITH LOCAL OR STATE BUILDING

CODES IN BUYERS LOCATION.

This warranty does not cover damage from customer abuse, misuse,

improper installation, customer modifications, customer negligence

in performing normal maintenance, damage resulting from acts of

nature.

REV - 11/20

Safety Guidelines

Do not climb, sit on or use this product as a ladder. Inuries may occur.

Do not place or install electrical items on this product. Wet conditions are typical and

electrical shock may occur.

Do not place this product on a slope that exceeds 3 degrees.

Do not move this display after product is in place. Damage to the display and injuries

may occur.

Wear safety glasses and gloves when assembling this product.

Care and Maintenance

To remove loose soil and debric, simply spray the soiled areas with water from a

garden hose.

Prior to storage, all surface of this product should be sprayed down with water and

allowed to dry completely.

Tools Required:

Safety Glasses

Cut-Proof Gloves

Drill

Hand Saw

Saw Horses

1/8"Ø Drill Bit

1/4"Ø Drill Bit

Bench Leg

30in: BD1050

20in: BD1051

10in: BD1052 Plastic Panel

2ft x 4ft: BD1040

3ft x 4ft: BD1043

Self-Drill Screw 1 1/2"

NB2019 Self-Drill Screw 3/4"

NB2020

Support Rail

2ft: RR1038

3ft: RR1040

4ft: RR1042

5ft: RR1044

6ft: RR1046

4ft Side Frame

BD1064

(4ft Long Benches Only)

8ft Side Frame

BD1068

(8ft Long Benches Only)

6ft Side Frame - Right

BD1066

(12ft Long Benches Only)

6ft Side Frame - Left

BD1076

(12ft Long Benches Only)

End Frame

2ft: BD1082

3ft: BD1087

4ft: BD1084

5ft: BD1088

6ft: BD1086

Corner Bracket

FT4100

Mid Support Bracket

FT4101

(12ft Long Benches Only)

Mid Rail

3ft: BD1097

4ft: BD1094

5ft: BD1098

6ft: BD1096

(12ft Long Benches Only)

Angle Bracket

FT1990

(12ft Long Benches Only)

Leg Brace

BD1053

(12ft Long Benches Only)

#3 Phillips Bit

NB2022

Panel Clip

BD1042

(4ft and Wider

Benches Only)

Part Identification 3

AC-231207 3

End Frame Assembly 4

AC-231207 4

Support Rail

BD108X

End Frame

1. For each BD108X End Frame, place a Support Rail into the End Frame with equal overhang on each side.

Mark the centers of the lower pilot holes from the End Frame onto the Support Rail. Using a 1/8"Ø drill bit,

drill holes through the side of the Support Rail at the marked locations.

2. For each BD108X End Frame, attach 2X FT4100 Corner Brackets and 1X Support Rail using

NB2020 3/4" Self Drill Screws in only the lower holes

Use a Phillips #3 bit to install the Self-Drill Screws.

Ensure the Support Rail is fully nested into the the bottom of the end frame.

Mark the center

of the lower holes

onto the Support Rail

Ensure the Support Rail

overhangs equally on each end

At the marked locations,

drill a 1/8" Ø hole through

the side of the Support Rail

Support Rail

FT4100

Corner Bracket

BD108X

End Frame

FT4100

Corner Bracket

NB2020

Self-Drill Screw 3/4"

In only the lower hole,

into the Support Rail

Ensure the corner bracket holes

are aligned with the pilot holes

in the End Frame and the Support Rail

Note: Always wear safety glasses and

gloves when assembling this product.

Frame Assembly 5

AC-231207 5

1. Attach 2X Side Rails to 1X End Frame Assembly using NB2020 3/4"

Self-Drill Screws in only the lower holes.

2. For 12FT Long Benches:

Assemble a portion of the frame using 2X BD1066 and 2X BD1076

connected using FT4041 Mid Brackets. Ensure the frame arrangement

matches that shown.

FT4101

Mid Support Bracket

NB2020

Self-Drill Screw 3/4"

in only the lower holes

Ensure bracket

holes are aligned with

Side Frame pilot holes

BD1066

BD1076

BD1066

Ensure corner bracket

holes are aligned with

Side Frame pilot holes

FT4100

Corner Bracket

in only the lower holes

BD106X

Side Frame

BD106X

Side Frame

End Frame

with attached

Rail and

Corner Brackets

BD106X

Side Frame

12ft Long Benches Only

Verify that the left and right side frames are arranged correctly. The

clearance holes in the top of the frames should be evenly spaced across

the bench.

Rail and Panel Installation 6

AC-231207 6

Trim connector tabs

from end panels

using a hand saw

Slide remaining rails

into frame assembly,

aligning rails with holes

in BD106X Side Frames.

Slide Plastic

Panels into frame

assembly, ensure the

trimmed edges are

nested into

the frame.

On 12FT long benches,

Add 1x BD109X Mid Rail

between the Mid Support

Brackets.

1. Slide Support Rails into the Frame Assembly,

aligning them with the holes in the Side Frames.

For 12ft Long Benches Only:

Add 1x BD109x Mid Rail between the Mid Support Brackets

2. Trim the attachment tabs from BD1040 & BD1043 Plastic Panels

as necessary to allow the panels to nest into the End Frame:

2ft Wide Bench: Trim 1 Panel

3ft - 4ft Wide Bench: Trim 2 Panels

5ft - 6ft Wide Bench: Trim 3 Panels.

3. Slide BD1040 & BD1043Plastic Panels into the Frame Assembly,

beginning with the trimmed panels.

4. Install the BD1042 Panel Clips along the mating panel edges.

BD1042

Panel Clip

Frame and Legs 7

AC-231207 7

4X NB2020

Self-Drill Screw 3/4"

Rails aligned with

attachment hardware

NB2019

Self-Drill Screw 1 1/2"

4X NB2020

Self-Drill Screw 3/4"

BD105X

Bench Leg

Ensure corner bracket

holes are aligned with

Bench Leg pilot holes

Add end frame assembly

(previously assembled)

NB2020

Self-Drill Screw 3/4"

4 places at each

loose interior panel

5ft and 6ft Wide Bench Panel Attachment

Interior panels attached to

support rails, 4 places per

interior panel

1. Attach the remaining End Frame Assembly (previously assembled)

to the Frame.

2. Install the rest of the NB2020 Self-Drill Screw 3/4" attaching the

FT4041 Corner Brackets to the Side Frames and End Frames

3. Install the BD10450 Bench Legs at each corner, using

4X NB2020 Self-Drill Screw 3/4". Ensure the BD105X Bench Leg

pilot holes are aligned with the FT4041 Corner Bracket holes.

4. Attach the Rails to the frame at the predrilled holes using

NB2019 Self-Drill Screws 1 1/2". Where the plastic panels interfere

with the screw location, use a 3/16" drill bit to clear the plastic. Do

not drill into the support rails with the drill bit.

5. For 5ft and 6ft wide benches only: attach the interior, loose panels

to the support rails using 4X NB2020 Self-Drill Screw 3/4" on

each of the interior panels..

View from below

Mid Legs 8

AC-231207 8

BD105X

Bench Leg

FT1990

Angle Bracket

4X NB2020

Self-Drill Screw 3/4"

BD109X

Mid Rail

BD109X

Mid Rail

BD105X

Bench Leg

BD1053

Leg Brace

NB2020

Self-Drill Screw 3/4"

BD1040

Plastic Panel 2ft x 4ft

NB2020

Self-Drill Screw 3/4"

NB2019

Self-Drill Screw 1 1/2"

Instructions on this sheet are only for 12ft long benches.

1. At each FT4101 Middle Bracket, attach a BD105X Bench Leg using 2X NB2020 Self-Drill Screws 3/4".

2. Attach the FT4101 Middle Bracket to the BD109x Mid Rail using a NB2019 Self-Drill Screw 1 1/2".

3. At each Mid Leg, attach 1X FT1990 Angle Bracket to the inside of the leg, and to the bottom of the

BD109X Mid Rail using 4X NB2020 Self-Drill Screws 3/4".

4. At each Mid Leg, attach 1X BD1053 Leg Brace to the inside of the leg, and the bottom of the

BD109X Mid Rail using 2X NB2020 Self- Drill Screws 3/4". Ensure that the leg is square to the

bench top when attaching the brace.

POLY-TEX BD Series User manual

POLY-TEX BD Series User manual

POLY-TEX BD Series User manual

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