Assembly Instructions
Plastic Top Bench Display
P.O. Box 458 - 27725 Danville Avenue - Castle Rock, MN 55010 - www.poly-tex.com
U.S. & Canada Toll Free - 800-852-3443 - (651) 463-7009 - fax (651) 463-2479
REV: AC-231207
Warranty and Safety Guidelines 2
AC-231207
Poly-Tex, Inc. Limited Warranty
Poly-Tex, Inc. warrants its products to be free from defects in
material and workmanship for a period of (1) year from date of
invoice. This warranty is provided to the original purchaser of the
product and is not transferable. Poly-Tex does not warrant parts
not manufactured by Poly-Tex, but does assign any transferable
manufacturer or supplier warranties. Should any defect be found,
full repair of replacement will be rendered to the customer at no
cost following inspection by a Poly-Tex representative and the
return of the defective product to our Castle Rock, MN factory.
Expenses for removal or reinstallation of defective products will not
be covered by the warranty. The sale of custom projects are final
and are not eligible for refund.
POLY-TEX SHALL NOT BE HELD RESPONSIBLE FOR ANY SPECIAL OR
CONSEQUENTIAL DAMAGES, OR FOR ANY DELAY IN PERFORMANCE
OF THIS WARRANTY BEYOND OUR CONTROL. THIS WARRANTY IS
EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER
IMPLIED, WRITTEN, OR ORAL INCLUDING THE WARRANTIES OF
MERCHANTIABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
ADDITIONALLY, THERE IS NO GUARANTEE OF THE LOAD CAPACITY
OF THE STRUCTURE FOR SNOW, WIND, SEISMIC, OR OTHER LOADS
UNLESS BUYER HAS RECEIVED CERTIFIED ENGINEERING DRAWINGS
WITH THE STRUCTURE AND POLY-TEX, INC DOES NOT WARRANT
THAT FRAME WILL COMPLY WITH LOCAL OR STATE BUILDING
CODES IN BUYERS LOCATION.
This warranty does not cover damage from customer abuse, misuse,
improper installation, customer modifications, customer negligence
in performing normal maintenance, damage resulting from acts of
nature.
REV - 11/20
2
Safety Guidelines
Do not climb, sit on or use this product as a ladder. Inuries may occur.
Do not place or install electrical items on this product. Wet conditions are typical and
electrical shock may occur.
Do not place this product on a slope that exceeds 3 degrees.
Do not move this display after product is in place. Damage to the display and injuries
may occur.
Wear safety glasses and gloves when assembling this product.
Care and Maintenance
To remove loose soil and debric, simply spray the soiled areas with water from a
garden hose.
Prior to storage, all surface of this product should be sprayed down with water and
allowed to dry completely.
Tools Required:
Safety Glasses
Cut-Proof Gloves
Drill
Hand Saw
Saw Horses
1/8"Ø Drill Bit
1/4"Ø Drill Bit
Bench Leg
30in: BD1050
20in: BD1051
10in: BD1052 Plastic Panel
2ft x 4ft: BD1040
3ft x 4ft: BD1043
Self-Drill Screw 1 1/2"
NB2019 Self-Drill Screw 3/4"
NB2020
Support Rail
2ft: RR1038
3ft: RR1040
4ft: RR1042
5ft: RR1044
6ft: RR1046
4ft Side Frame
BD1064
(4ft Long Benches Only)
8ft Side Frame
BD1068
(8ft Long Benches Only)
6ft Side Frame - Right
BD1066
(12ft Long Benches Only)
6ft Side Frame - Left
BD1076
(12ft Long Benches Only)
End Frame
2ft: BD1082
3ft: BD1087
4ft: BD1084
5ft: BD1088
6ft: BD1086
Corner Bracket
FT4100
Mid Support Bracket
FT4101
(12ft Long Benches Only)
Mid Rail
3ft: BD1097
4ft: BD1094
5ft: BD1098
6ft: BD1096
(12ft Long Benches Only)
Angle Bracket
FT1990
(12ft Long Benches Only)
Leg Brace
BD1053
(12ft Long Benches Only)
#3 Phillips Bit
NB2022
Panel Clip
BD1042
(4ft and Wider
Benches Only)
Part Identification 3
AC-231207 3
End Frame Assembly 4
AC-231207 4
Support Rail
BD108X
End Frame
1
1. For each BD108X End Frame, place a Support Rail into the End Frame with equal overhang on each side.
Mark the centers of the lower pilot holes from the End Frame onto the Support Rail. Using a 1/8"Ø drill bit,
drill holes through the side of the Support Rail at the marked locations.
2. For each BD108X End Frame, attach 2X FT4100 Corner Brackets and 1X Support Rail using
NB2020 3/4" Self Drill Screws in only the lower holes
Use a Phillips #3 bit to install the Self-Drill Screws.
Ensure the Support Rail is fully nested into the the bottom of the end frame.
Mark the center
of the lower holes
onto the Support Rail
Ensure the Support Rail
overhangs equally on each end
At the marked locations,
drill a 1/8" Ø hole through
the side of the Support Rail
Support Rail
FT4100
Corner Bracket
BD108X
End Frame
FT4100
Corner Bracket
NB2020
Self-Drill Screw 3/4"
In only the lower hole,
into the Support Rail
2
Ensure the corner bracket holes
are aligned with the pilot holes
in the End Frame and the Support Rail
Note: Always wear safety glasses and
gloves when assembling this product.
Frame Assembly 5
AC-231207 5
1. Attach 2X Side Rails to 1X End Frame Assembly using NB2020 3/4"
Self-Drill Screws in only the lower holes.
2. For 12FT Long Benches:
Assemble a portion of the frame using 2X BD1066 and 2X BD1076
connected using FT4041 Mid Brackets. Ensure the frame arrangement
matches that shown.
FT4101
Mid Support Bracket
NB2020
Self-Drill Screw 3/4"
in only the lower holes
Ensure bracket
holes are aligned with
Side Frame pilot holes
BD1066
BD1076
BD1076
BD1066
Ensure corner bracket
holes are aligned with
Side Frame pilot holes
FT4100
Corner Bracket
in only the lower holes
BD106X
Side Frame
BD106X
Side Frame
End Frame
with attached
Rail and
Corner Brackets
BD106X
Side Frame
12ft Long Benches Only
Verify that the left and right side frames are arranged correctly. The
clearance holes in the top of the frames should be evenly spaced across
the bench.
1
2
Rail and Panel Installation 6
AC-231207 6
Trim connector tabs
from end panels
using a hand saw
1
2
3
Slide remaining rails
into frame assembly,
aligning rails with holes
in BD106X Side Frames.
Slide Plastic
Panels into frame
assembly, ensure the
trimmed edges are
nested into
the frame.
On 12FT long benches,
Add 1x BD109X Mid Rail
between the Mid Support
Brackets.
1
1. Slide Support Rails into the Frame Assembly,
aligning them with the holes in the Side Frames.
For 12ft Long Benches Only:
Add 1x BD109x Mid Rail between the Mid Support Brackets
2. Trim the attachment tabs from BD1040 & BD1043 Plastic Panels
as necessary to allow the panels to nest into the End Frame:
2ft Wide Bench: Trim 1 Panel
3ft - 4ft Wide Bench: Trim 2 Panels
5ft - 6ft Wide Bench: Trim 3 Panels.
3. Slide BD1040 & BD1043Plastic Panels into the Frame Assembly,
beginning with the trimmed panels.
4. Install the BD1042 Panel Clips along the mating panel edges.
4
BD1042
Panel Clip
Frame and Legs 7
AC-231207 7
4X NB2020
Self-Drill Screw 3/4"
Rails aligned with
attachment hardware
NB2019
Self-Drill Screw 1 1/2"
4X NB2020
Self-Drill Screw 3/4"
BD105X
Bench Leg
Ensure corner bracket
holes are aligned with
Bench Leg pilot holes
Add end frame assembly
(previously assembled)
1
2
3
4
NB2020
Self-Drill Screw 3/4"
4 places at each
loose interior panel
5ft and 6ft Wide Bench Panel Attachment
Interior panels attached to
support rails, 4 places per
interior panel
5
1. Attach the remaining End Frame Assembly (previously assembled)
to the Frame.
2. Install the rest of the NB2020 Self-Drill Screw 3/4" attaching the
FT4041 Corner Brackets to the Side Frames and End Frames
3. Install the BD10450 Bench Legs at each corner, using
4X NB2020 Self-Drill Screw 3/4". Ensure the BD105X Bench Leg
pilot holes are aligned with the FT4041 Corner Bracket holes.
4. Attach the Rails to the frame at the predrilled holes using
NB2019 Self-Drill Screws 1 1/2". Where the plastic panels interfere
with the screw location, use a 3/16" drill bit to clear the plastic. Do
not drill into the support rails with the drill bit.
5. For 5ft and 6ft wide benches only: attach the interior, loose panels
to the support rails using 4X NB2020 Self-Drill Screw 3/4" on
each of the interior panels..
View from below
View from below
Mid Legs 8
AC-231207 8
BD105X
Bench Leg
FT1990
Angle Bracket
4X NB2020
Self-Drill Screw 3/4"
BD109X
Mid Rail
BD109X
Mid Rail
BD105X
Bench Leg
BD1053
Leg Brace
NB2020
Self-Drill Screw 3/4"
BD1040
Plastic Panel 2ft x 4ft
NB2020
Self-Drill Screw 3/4"
NB2019
Self-Drill Screw 1 1/2"
1
2
3
4
Instructions on this sheet are only for 12ft long benches.
1. At each FT4101 Middle Bracket, attach a BD105X Bench Leg using 2X NB2020 Self-Drill Screws 3/4".
2. Attach the FT4101 Middle Bracket to the BD109x Mid Rail using a NB2019 Self-Drill Screw 1 1/2".
3. At each Mid Leg, attach 1X FT1990 Angle Bracket to the inside of the leg, and to the bottom of the
BD109X Mid Rail using 4X NB2020 Self-Drill Screws 3/4".
4. At each Mid Leg, attach 1X BD1053 Leg Brace to the inside of the leg, and the bottom of the
BD109X Mid Rail using 2X NB2020 Self- Drill Screws 3/4". Ensure that the leg is square to the
bench top when attaching the brace.
/
