Kenmore 415.161278 User manual

Brand: Kenmore

Model: 415.161278

Category: Barbecues & grills

Type: User manual

Useand CareGuide

LiquidPropaneGasGrill

Kenmore ModelNo.415.16127800

Kmart ItemNo.640-810984-112

This Grill is For

Outdoor UseOnly

• Read this manual before cooking on

grill. Failure to follow all

manufacturer's instructions could

result in fire or explosion which could

cause property damage, personal

injury or death.

• Combustion by=products produced

when using this product contain

chemicals known to the State of

California to cause cancer, birth

defects, or other reproductive harm.

CAUTION

• Read and follow all Safety

Statements, Assembly Instructions

and Use & Care Directions before

attempting to assemble and cook.

• Some parts may contain sharp edges,

especially as noted in these

instructions. Wear protective gloves

if necessary.

• Parts

• Assembly

• Safety Rules

• Use and Care

• Troubleshooting

Assembly Questions?

Call 1=800=241 =7548

Parts Ordering:

Call 1=800=4=MY=HOME ®

To Installer/Assembler: Leave

these instructions with

consumer.

To Consumer: Keep this

manual for future reference.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

if you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. ifodor continues, keep away from the

appliance and immediately call your gas

supplier or your fire department.

1. Do not store or use gasoline or other

flammable liquids or vapors in the vicinity of

this orany other appliance.

2. An LP cylinder not connected for use shall not

be stored in the vicinity of this or any other

appliance.

Call Grill Service Center For Help And Parts

If you havequestions or need assistance during assembly,

please call 1-800-241-7548.Youwill be speaking to a

representative of the grill manufacturer and nota Sears

employee. Toorder new parts call Sears at 1-800-4-MY-HOME®.

Product Record

iMPORTANT:Fill out the product record informationbelow.

Model Number

Serial Number

Date Purchased

See ratinglabelongrillforserialnumber.

CAUTION

Forresidentialuseonly. Donot usefor commercial

cooking.

2• 464310808• 464310608

CALIFORNIA PROPOSITION65

1. Combustion by-products producedwhen using

this productcontain chemicals known to the State of

California to cause cancer, birth defects, and other

reproductiveharm.

2. This product contains chemicals, including lead

and lead compounds, known to the State of

California to cause cancer, birth defects or other

reproductive harm.

Wash your hands after handfinq this product.

Installation Safety Precautions

Use grill, as purchased, only with LP (propane) gas and the

regulator/valve assembly supplied. A conversion kit mustbe

purchased for use with natural gas.

• Grill installation must conform with localcodes, or in their

absence of local codes, with either the National Fuel Gas

Code,ANSI Z223.1/NFPA 54, Natural Gasand Propane

Installation Code, CSAB149.1, or Propane Storage and

Handling Code, B149.2, or the Standard for Recreational

Vehicles,ANSI A 119.2/NFPA1192,and CSAZ240 RV Series,

Recreational VehicleCode, as appficable.

. All electrical accessories (suchas rotisserie) must be

electrically grounded inaccordance with local codes, or

National Electrical Code,ANSI / NFPA70 or Canadian

Electrical Code, CSA C22.1. Keep any electrical cords and/or

fuel supply hoses away fromany hot surfaces.

. This grill issafety certifiedfor use in the United States and/or

Canada only. Do not modify for use in any other location.

Modification will result in a safety hazard.

Safety Symbols

The symbols and boxes shown below explain what each heading

means. Read and follow all of the messages found throughout

the manual.

DANGER: Indicatesan imminentlyhazardous situation

which, if not avoided,will result in death or serious injury.

WARNING: Indicatesan potentiallyhazardoussituation

which, if not avoided,could result in death or serious injury.

T,o.

CAUTION: Indicatesa potentiallyhazardous situationor

unsafe practicewhich, if not avoided, may result in minor

or moderateinjury.

For Your Safety...................................... 2

Grill Service Center................................... 2

Product Record Information ............................ 2

Safety Symbols...................................... 2

Installation Safety Precautions .......................... 2

Kenmore Grill Warranty ............................... 3

Use and Care .................................... 4-10

Parts List .......................................... 11

Parts Diagram...................................... 12

Assembly ....................................... 13-23

Troubleshooting.................................. 24-26

Repair Protection Agreements

Congratulations on making asmart purchase. Your new

Kenmore®product is designed and manufactured for years of

dependable operation. But like all products,it may require repair

from time to time. That's when having a Repair Protection

Agreement can save you money andaggravation.

Purchase a Repair ProtectionAgreement now and protect

yourself from unexpectedhassle and expense.

Here's what the Repair ProtectionAgreement* includes:

[] Expert service by our 10,000 professional repairspecialists

[] Unlimited service and no charge for parts and labor on all

covered repairs

[] Product replacement up to $1500 ifyour covered product

can't be fixed

[] Discount of 10%from regular price of service and related

installed parts not covered by the agreement; also, 10% off

regular price of preventive maintenance check

[] Fast help by phone- we call it Rapid Resolution-

phone support from aSears representative.Think of us

as a "talking owner's manual."

Once you purchase the Repair ProtectionAgreement, a simple

phone call isall that ittakes for you to schedule service. Youcan

call anytime day or night, or schedulea service appointment

online.

The Repair ProtectionAgreement isa risk-free purchase. Ifyou

cancel for any reasonduring the product warranty period, we will

provide a full refund. Or, a prorated refundanytime after the

product warranty period expires. Purchase your Repair

ProtectionAgreement today!

Some limitations and exclusions apply.

For prices and additional information call 1-800-827-6655.

Sears Installation Service

For Sears professional installation of home appliances, garage

door openers, water heaters, andother major home items, in the

U.S.A. call 1-800-4-MY-HOME®

KENMORE GRILL WARRANTY

One Year Full Warranty on Kenmore Grill

If this grill fails due to a defect in material or workmanship

within one yearfrom the date of purchase,call 1-800-4-MY-

HOME®to arrange for free repair (or replacement if repair

proves impossible).

Five-Year Limited Warranty on Burners

Forfive yearsfrom the date of purchase,any burner that

rusts throughwill be replacedfree of charge. After the first

year from the date of purchase, you payfor labor if you wish

to have it installed.

All warranty coverage excludes ignitor batteries andgrill part

paint loss, discoloration or rusting, which are either

expendable parts that can wear outfrom normal usewithin

the warranty period, or are conditions that can be the result

of normal use, accident or improper maintenance.

All warranty coverage is void if thisgrill is ever used for

commercial or rental purposes.

All warranty coverage applies only if thisgrill is used in the

United States.

This warranty gives you specific legal rights, and you may

also have other rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

464310608.464310808.3

LP Tank

* NEVER store a spare LPtank under or near grill or in

enclosed areas ............

N _

. Never fill the cylinder beyond 80% full.

* An overfilled or improperly stored tank is a hazard due

to possible gas release from the safety relief valve.

This could cause an intense fire with risk of property

damage, serious injury or death.

* if you see, smell or hear escaping gas, immediately get

away from the LP tank/grill and call your fire

department.

LP Tank Removal, Transport And Storage

, Turn OFF all control knobs and LP tank valve.Turn coupling

nut counterclockwise by hand only - do not use tools to

disconnect. Lift LP tank wire upward off of LP tankcollar, then

lift LP tank upand off of support bracket. Installsafety cap onto

LP tank valve.Always use cap andstrap supplied with valve.

Failure to use safety cap as directed may result in serious

personal injury and/or property damage.

LP TankValve

SafetyCap

RetainerStrap

, A disconnected LP tank instorage orbeing transported must

have a safety cap installed (as shown). Do not store an LP tank

in enclosed spaces such as acarport, garage, porch, covered

patio or other building. Never leavean LP tank inside a vehicle

which may become overheated bythe sun.

, Do not store anLP tank in an areawhere children play.

4• 464310808• 464310608

The LP tank used with your grill must meet the following

requirements:

Use LP tanks only with theserequired measurements: 12"

(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20lb. (9 kg.)

capacity maximum.

LP tanks must be constructed and marked inaccordance with

specifications for LP tank of the U.S. Department of

Transportation (DOT). See LP tank collar for marking.

* LP tank valve must have:

, Type 1outlet compatible with

regulatoror grill.

, Safetyrelief valve.

, ULlisted OverfillProtection

OPDHandWheel

Device (OPD). This OPDsafety

feature is identified bya unique triangular handwheel. Use

only LP tanks equipped with this type of valve.

. LP tank must be arranged for vapor withdrawal and include

collar to protect LP tankvalve.

LP cylinder in upright positionfor vapor withdrawal

LP (Liquefied Petroleum Gas)

* LP gas is nontoxic, odorless and colorless when produced. For

Your Safety, LP gas has been given an odor (similar to rotten

cabbage) so that it can be smelled.

* LP gas is highlyflammable and may ignite unexpectedlywhen

mixed with air.

LP Tank Filling

* Useonly licensed and experienceddealers.

* LP dealer must purge tank beforefilling.

* Dealer should NEVERfill LP tank more than 80% of LP tank

volume. Volume of propane in tank will vary by temperature.

* A frosty regulator indicates gas overfill. Immediatelyclose LP

tank valve and call local LPgas dealer for assistance.

, Do not release liquid propane (LP) gas into the atmosphere.

This is a hazardous practice.

, Toremove gasfrom LP tank, contactan LPdealer or call a

local fire department for assistance. Check the telephone

directory under "Gas Companies"for nearest certified LP

dealers.

LP Tank Exchange

o Many retailers that sell grills offer you the option of replacing

your empty LPtank through an exchange service. Useonly

those reputable exchange companies that inspect, precision fill,

test and certify their cylinders. Exchange your tank only for

an OPB safety feature-equipped tank as described in the

"LP Tank" section of this manual.

Always keep newand exchanged LPtanks in upright position

during use, transit or storage.

, Leak test new and exchanged LP tanks BEFORE

connecting to grill,

Connecting Regulator To The LP Tank

1. LP tank must be properly secured onto grill. (Refer to

assembly section.)

2. Turnall control knobsto the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to a

full stop.

4. Remove the protective cap from LPtank valve.Always use

cap and strap supplied with valve.

LP Tank Leak Test

For your safety

• Leak test must be repeated each time LP tank is exchanged or

refilled.

Do not smoke during leak test.

• Do not use an openflame to check for gas leaks.

Grill must be leak tested outdoors ina well-ventilated area,

away from ignition sources such as gas fired orelectrical

appliances. During leak test, keep grill away fromopen flames

or sparks.

, Usea clean paintbrush anda 50/50 mild soap andwater

solution. Brush soapy solution onto areas indicated by arrows

in figure below. Leaks are indicated by growing bubbles.

If "growing" bubbles appeardo not use or move the LP tank.

Contact an LP gas supplier or your fire department!

A Do not use household cleaning agents. Damage to gas

train components can result.

Do not use a POLtransport plug

(plastic part with external threads)!

itwill defeat the safety feature of

the valve.

5. Hold regulator and insertnipple into LP

tank valve. Hand-tightenthe coupling

nut, holding regulator in a straight line

with LPtank valve so as not to cross-

thread the connection.

Nipple hasto be centered

intothe LPtankvalve.

464310608• 464310808• 5

Holdcoupling nutand regulator

asshown for properconnection

to LP tank valve.

Leak TestingValves, Hose and Regulator

1. Turnall grill controlknobs to OFF.

Be sure regulator istightly connected to LP tank.

Completely open LP tank valve byturning OPD hand wheel

counterclockwise. If you hear a rushing sound, turn gas off

immediately.There is a major leak at the connection. Correct

before proceeding by calling Sears for replacement parts at

1-800-4-MY-HOME®.

4. Brush soapy solution onto areas where bubbles are shown in

picture below:

6. Turn the coupling nutclockwise and tighten to afull stop. The

regulatorwill seal on the back-checkfeature in the LPtank

valve, resulting in some resistance.An additional one-half to

three-quarters turn is required to complete the

connection. Tighten by hand only - do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and

repeat steps 5 and 6. If you are still unableto complete the

connection, do not use this regulator!

A Neverremovethreaded

orifice atend of valve.

• Do not insert any toolor foreign object intothe valve

outlet or safety relief valve.You maydamagethe valve

and causea leak. Leaking propane mayresult in

explosion, fire, severe personal injury,or death.

• Outdoorgasappliance isnot intendedto be installed

in or ona boat.

• Outdoorgasappliance isnot intendedto be installed

in or onan RV.

• Never attemptto attach this grill to the self-contained

LPgas system of a campertrailer or motorhome.

• Do not usegrill until leak-tested.

• If a leak is detectedat any time, STOPand call thefire

department.

• If youcannot stop a gas leak,immediately close

LPcylindervalve and call LPgas supplier or yourfire

department!

5. ff "growing" bubblesappear, there is a leak. Close LPtank

valve immediately and retightenconnections. If leaks cannot

be stopped do not try to repair, Call Searsfor replacement

parts at 1-800-4-MY-HOME®.

6. Always close LPtank valve after performing leak test by

turning hand wheel clockwise.

6• 464310808• 464310608

For Safe Use Of Your Grill And To Avoid Serious

injury:

• Donot letchildren operate or play near grill.

• Keep grill area clear andfree from materials that burn.

• Donot block holes in bottom or back of grill.

• Check burnerflames regularly.

• Use grill only in well-ventilated space. NEVERuse in

enclosed space such as carport, garage, porch, covered

patio, or under anoverhead structure of any kind.

• Donot usecharcoal or ceramic briquets in agas grill.

(Unlessbriquets are supplied withyour grill.)

• Use grill at least 3 ft. from any wall or surface. Maintain

10ft. clearance toobjects that can catch fire or sources of

ignitionsuch as pilot lights on water heaters, live electrical

appliances, etc.

* Apartment Dwellers:

Checkwith management to learn the requirements and fire

codes for using an LP gas grill in your apartment complex. If

allowed, use outside on the groundfloor with a three (3) foot

clearance from walls or rails. Do not use on orunder

balconies.

, NEVER attempt to light burner with lid closed. A buildup

of non-ignited gas inside a closed grill is hazardous.

, Never operate grill with LP tank out of correct position

specified in assembly instructions,

, Always close LP tank valve and remove coupling nut

before moving LP tank from specified operation

position.

Safety Tips

,A. Beforeopening LP tank valve, check the coupling nut for

tightness.

A When grill is not in use, turn offall control knobs and LPtank

valve.

A Never move grill while inoperation or still hot.

A Use long-handled barbecue utensils and oven mitts to avoid

burnsand splatters.

A Maximum load for shelves is 10 Ibs.

,A. Donot usea cooking pot largerthan 9" on grid.

A The grease cup must be attached to grease cup clip and

emptied after each use. Do not remove grease cup until grill

hascompletely cooled.

A Clean grill often, preferably after eachcookout. If a bristle

brush is used to clean any of the grill cooking surfaces,

ensure no loose bristles remain on cooking surfaces prior to

grilling. It is not recommended to clean cookingsurfaces

while grill is hot.

,A. If you notice grease or other hot material dripping from grill

onto valve, hose or regulator, turn offgas supply at once.

Determinethe cause, correct it, then clean and inspect valve,

hoseand regulator before continuing. Perform a leaktest.

,A. The regulator may make a humming or whistling noiseduring

operation. This will not affect safetyor use of grill.

,A. If you have a grill problem see the "TroubleshootingSection".

if the regulator frosts, turn off grill and LP tank valve

immediately. This indicates a problem with the tank and it

should not be used on any product. Return to supplier!

m m

IzLI cAuTioN

Putting out grease fires by closing the lid is not

possible. Grills are well ventilated for safety reasons.

* Do not use water on a grease fire. Personal injury may

result, if a grease fire develops, turn knobs and LP tank

off.

* Do not leave grill unattended while preheating or

burning off food residue on high. If grill has not been

regularly cleaned, agrease fire can occur that may

damage the product. Follow instructions on General

Grill Cleaning and Cleaning The Burner Assembly to

prevent grease fires.

464310608.464310808.7

Main Burner ignitor Lighting

A Do not lean over grill while lighting.

1. Open lid during lighting.

2. Turn ON valve from source or tank.

3. Push and turn Ignition Burner control knob to_. Hi and

immediately press and hold Electronic Ignition button.

4. If ignition does NOT occur in 5 seconds, turn Left Burner

control knob OFF, wait 5 minutes for gas to clear and repeat

the lighting instructions.

5.To Light Other Burners turn control knob to HI.

If ignitor does not work, follow match lighting instructions.

After Lighting: Turn knobs to HI position for 15 minutes to pre-

heat grill. Then turn knob to desired setting for cooking.

ff burner does not light, turn knobs to OFF, wait 5

minutes, and try again. Always close valve during the 5

minute waiting period, ifthe burner does not ignite with

the valve open, gas will continue to flow out of the burner

and could accidentally ignite with risk of injury.

Match-Lighting

A Do not lean over grill while lighting.

1. Open lid during lighting. Turn on gas at LPtank.

2. Place match into match holder (hangingfrom side of cart).

Light match, placeinto lighting hole on right side offirebox.

3. Push in and turn right knob to HIGH position. Be sure burner

lights and stays lit.

4. Light other burners by pushing knob in and turning to_ Hi

position.

Sideburner ignitor Lighting

1. Open lid or cover for Side Burner during lighting.

2. Turn ON valve from source or tank.

3. Push and turn Side Burner control knob to_- HI and

immediately press and hold Electronic Ignition button.

4. If ignition does NOT occur in 5 seconds, turn Side Burner

control knob OFF, wait 5 minutes, and repeat the lighting

instructions.

If ignitor does not work, follow match lighting instructions.

After Lighting: Turn knobs to HI position for warm-up.

Sideburner Match Lighting

1. Open top cover. Turn on gas at LP tank.

2. Hold lit match to any port on the burner. Push inand turn

sidebumer knob to _ HI.Be sure burner lightsand

stays lit.

Before Your First Cookout

, Light burners, check to makesure they are lit, close the lidand

warm up grill on HIGHfor 15 minutes. This curing of paint and

parts will produce an odor only on first lighting.

Burner Flame Check

o Light burner, rotate knobs from HIGHto LOW.You should see

a smaller flame in LOW position than seen on HIGH.Always

check flame prior to each use. Ifonly lowflame is seen refer to

"Sudden drop or low flame" in the TroubleshootingSection.

Hose Check

* Beforeeach use, check to see if hoses are cut, worn or kinked.

Replace damaged hoses before using grill. Use only

valve/hose/regulator specified in the Parts List.

Normal

Hose

Kinked

Hose

Turning Grill Off

o Turn all knobs to OFF position.Turn LP tankoff by turning

OPD hand wheel clockwise to afull stop.

ignitor Check

• Turn gas off at LP tank, Press and hold ignitor button. "Click"

should be heard and sparkseen each time between collector

box or burner and electrodes. See "Troubleshooting"if no click

or spark.

Valve Check

• _mportant: Make sure gas is off at LP tank before checking

valves. Knobs lock in OFF position. Tocheck valves, first

push in knobs and release, knobs should spring back. If knobs

do not spring back, replace valve assembly before using grill.

Turn knobs to LO position then turn back to OFF position.

Valves should turn smoothly.

General Grill Cleaning

oKeep the outside of your grill looking new by cleaning it once a

month with warm soap andwater or a non-abrasivecleaner. If

you don't havea grillcover, wipe off dust and grime before

starting your grill.

oCoating the cooking grids with spray-on cooking oil will keep the

food from sticking and makeclean up easier.After cooking,

scrape the grates with a longhandled, brass wire bristle brush.

, Check inside the grill bottom for grease build up and clean

often, especially after cooking fatty meat.

, Do not mistake brown or black accumulation of grease and

smoke for paint. Apply a strong solution of detergent andwater

or use a grill cleanerwith scrub brush on insides of grill lid and

bottom. Rinse and allow to completelyair dry. Do not apply a

caustic grillloven cleaner to painted surfaces,

• Plated wire grates: Wash grates with concentrated grill

cleaner or use soap and water solution. Dry thoroughly and

store indoors between cookouts.

8• 464310808• 464310608

, Plastic parts: Wash with warm soapy water and wipe dry.

,A. Do not usecitrisol, abrasive cleaners, degreasers or a

concentrated grill cleaner on plastic parts. Damage to and

failure of parts can result.

• Porcelain grates: Because of glass-like composition, most

residue can bewiped away with baking soda/water solutionor

specially formulated cleaner. Use non-abrasive scouring

powder for stubborn stains.

• Cooking surfaces: If a bristle brush is usedto clean any of

the grill cooking surfaces, ensure no loose bristles remain on

cooking surfaces prior to grilling. It isnot recommended to

clean cooking surfaces while grill is hot.

__ m

cAuT,o.

SPIDER ALERT!

SP=OERANDWEBS .....

INSIDE BURNER_:

Ifyou noticethatyour grill is getting hard to light or that the

flame isn't asstrong asit should be,take thetime to checkand

cleanthe burner's.

SPIDER WEBS

CONTROL PANEL . INSIDETUBE

Insomeareasofthecountry,spidersorsmallinsectshavebeen

knownto create"flashback"problems.Thespidersspinwebs,build

nestsandlayeggsin thegrill'sburnertube(s)obstructingtheflowof

gastotheburner.Thebacked-upgascanignitein thetubebehind

thecontrolpanel.Thisis knownasa flashbackanditcandamage

yourgrillandevencauseinjury.

Topreventflashbacksandensuregoodperformancetheburner

assemblyshouldberemovedfromthegrillandcleanedbeforeuse

wheneverthegrillhasbeenidleforanextendedperiod.

,. j

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner

assembly or if you have trouble igniting grill.

1. Turn gas off at control knobs and LP cylinder.

2. Remove cookinggrates and heattents.

3. Remove screwsand flamecarryover tubes from rear of

burners.

4. Remove screw andwashers to disengage burner from

bracket on firebox.

5. Remove screwsto detach electrodefrom burner. Electrode

should remain in firebox.

6. Carefully lifteach burner upand awayfrom valve openings.

Wesuggest threeways to clean the burner tubes. Usethe one

easiestfor you.

(A) Bend a stiff wire (a lightweight coat hanger works well)

into a small hook. Runthe hookthrough each burner

tube several times.

(B) Use a narrow bottle brush with a flexible handle (do not

use a brass wire brush), runthe brush through each

burner tube several times.

the burner tube and out the burner ports. Check each

port to make sure air comes out each hole.

7. Wire brush entire outer surface of burnerto remove food

residue and dirt.

8. Clean any blocked portswith a stiff wire such as an open

paper clip.

9. Check burnerfor damage, dueto normalwear and corrosion

some holes may become enlarged. If any large cracks or

holes are found replace burner.

VERY IMPORTANT: Burner tubes must re-engage valve

openings. See illustrations at right. Correct

10. Attach electrode to burner, burner-to-valve

engagement

11. Carefully replace burners.

12. Attach burners to brackets on firebox.

13. Repositionflame carryover tubes and attach

to burners. Replaceheat tents and __"-

cooking grates.

burner

bracket

464310608.646321907• 9

Indirect Cooking

Poultry and large cuts of meat cook slowly to perfection on the

grill by indirect heat. The heatfrom selected burners circulates

gently throughout the grill, cooking meator poultrywithout the

touch of a direct flame. This method greatly reducesflare-ups

when cooking extra fatty cuts because there is no direct flame to

ignite the fats and juices that dripduring cooking.

Storing Your Grill

• Clean cooking grates.

• Store in dry location.

• When LP tank is connected to grill, store outdoors in well-

ventilated space and out of reachof children.

• Cover grillif stored outdoors.

• Store grill indoors ONLYif LP tank is turned off and

disconnected, removedfrom grill and stored outdoors.

• When removing grillfrom storagefollow "CleaningBurner

Assembly" instructions before starting grill.

1Burner Cooking

Cook with direct or indirect heat.

Best for smaller meals or foods.

Consumes less fuel.

Indirect Cooking Instructions

, Always cook with the lid closed.

, Due to weather conditions, cooking times may vary. During

cold and windy conditions the temperature setting may need

to be increased to insure sufficient cooking temperatures

Food Safety

Food safety isa very important part of enjoying the outdoor

cooking experience. Tokeepfood safe from harmful bacteria,

follow these four basic steps:

Clean: Wash hands, utensils, and surfaces with hot soapywater

before and after handling raw meatand poultry.

Separate: Separate raw meats and poultry from ready-to-eat

foods to avoid cross contamination. Use a clean platter and

utensils when removing cooked foods.

Cook: Cook meatand poultry thoroughly to kill bacteria. Usea

thermometer to ensure proper internalfood temperatures.

Chill: Refrigerate prepared foods and leftovers promptly.

For more informationcall: USDA Meat and Poultry Hotline at

1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am-

4:00 pm EST).

2 Burner Cooking

Great indirect cooking on low.

Produces slow, even heating.

Ideal for slow roasting and baking.

Sear and GriIV MBurner Feature

This grill includesa high output BTU burner on the far right side

of the grill (far right control knob).This burner gets hotter than the

other burners when the knob is in the Searing position.This is

excellent for searing steaks, chops and other foods.

Tooperate this feature, follow the normal lightinginstructions.

Then turn the far right control knob to the Searing position.Allow

burner to heat up for 5 minutes. Searyourfood for 2 minutes on

each side, then grill on low to desired doneness.

When not using the Searing feature, adjust the knobto the same

temperature as the other burners.

How To Tell If Meat Is Grilled Thoroughly

• Meat andpoultry cookedon agrill often brownsvery fast on the

outside. Use a meatthermometer to be sure food has reached

a safe internaltemperature, andcut into food to check for

visual signs of doneness.

• Whole poultry should reach 180° F; breasts, 170° F.Juices

should run clear and flesh should not be pink.

• Hamburgers made of any ground meator poultry should reach

160° F,and be brown inthe middlewith no pinkjuices. Beef,

veal and lamb steaks, roasts and chops can becooked to 145°

F.All cuts of pork should reach 160° F.

• NEVER partiallygrill meator poultry and finish cooking later.

Cook food completely to destroy harmful bacteria.

• When reheating takeout foods orfully cooked meats like hot

dogs, grill to 165° F,or until steaming hot.

10.464310808. 464310608

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Description Part#

RightLegAssembly.................. 80015595

LeftLegAssembly.................... 80009041

MatchHolder........................ 80004320

TankExclusionWire.................. 80008616

BottomShelf........................ 80009035

TankThumbscrew.................... 80006484

1/4-20x1-1/2"Screws................. 80008653

1/4-20FlangeNuts................... 80008653

LegExtenders....................... 80008596

Wheels............................ 80013777

AxleRod........................... 80009036

WheelSpacers...................... 80008653

8 mmFlatWasher.................... 80008653

HitchPin ........................... 80008653

FrontPanels,Lower.................. 80015646

FrontPanel,Upper................... 80015647

#8X3/8"Self-TapScrews.............. 80008653

Firebox............................ 80009022

ControlPanel ....................... 80015590

Valve/Hose/Regulator................. 80015643

IgnitorModule....................... 80014404

Bezels............................. 80014406

Knobs............................. 80014405

Burners............................ 80012284

Electrode........................... 80009029

Carry-OverTubes.................... 80009028

Lid................................ 80009023

Handle............................. 80009026

TemperatureGauge .................. 80009025

LogoPlate.......................... 80010544

1/4-20xl/2"Screws................... 80008653

7mmLockWashers.................. 80008653

7mmFlatWashesr................... 80008653

RightSideShelf ..................... 80009033

RightFascia........................ 80015644

7mmFiberWashers.................. 80008653

SideburnerShelf..................... 80016431

LeftFascia ......................... 80015645

SideburnerAssembly................. 80016417

40 1

41 1

42 1

43 2

44 2

45 6

46 4

47 2

48 2

49 1

50 1

51 1

52 3

53 3

54 1

55 1

56 1

57 2

Description Part#

SideburnerClip ...................... 80008653

SideburnerLid....................... 80015648

SideburnerHandle................... 80009043

HingeAssemblies.................... 80009045

#10-24X3/8"Screws.................. 80008653

#8-32X3/8"DacromatScrews........... 80008653

#8-32 FlangeNuts.................... 80008653

5mmLockWashers................... 80008653

5mmFlat Washers................... 80008653

SideburnerGriddle................... 80005964

SideburnerGrate..................... 80003591

DripPan ........................... 80016416

HeatDiffusers....................... 80008530

CookingGrate ...................... 80014381

SwingAway......................... 80008532

GreaseCup......................... 80000270

GreaseCupClip ..................... 80000271

#8-32X 3/8"StainlessScrews.......... 80008653

AssemblyInstructions(English)......... 80015611

AssemblyInstructions(Spanish)......... 80015612

HardwarePack ...................... 80008653

1 SideburnerClip

1 HitchPin

2 WheelSpacer

4 1/4-20X 1-1/2" MachineScrew

12 1/4-20X1/2" MachineScrew

12 #8-32X3/8"Self-TapScrew

2 #8-32X3/8" StainlessScrew

6 #8-32X3/8"DacromatScrew

2 #10-24X3/8"MachineScrew

1 8mmFlatWasher

4 7mmFlatWasher

8 7mmFiberWasher

4 7mmLockWasher

2 5mmFlatWasher

2 5mmLockWasher

12 1/4-20FlangeNut

4 #8-32FlangeNut

464310608.464310808.11

° ®, ®

® @

/'!

¢/

L_.

12• 464310808•464310608

Tank Exclusion Wire

Placelegsasshown(A).Leftlegassemblyhaslargeaxleholeson endsoflegs.Hooktankexclusionwireintorightandleft leg

assemblies(B).

MatchHolder

LeftLe_

A TankExclusionWire

RightLegAssembly

464310608• 464310808• 13

Bottom Shelf to Legs

PlacebottomshelfendwithcutoutholeforLPcylinderbetweenlegswithaxleholes.Attachto rightandleftlegassemblieswith

(4) 1/4-20x1-1/2"screws and1/4-20flange nuts,

Tightensecurely.

1/4-20FlangeNuts

Qty:4

BottomShelf

1/4-20xl-1/2"Screws

Qty:4

14°464310808°464310608

WheelsandLegExtendersto Cart

Turnassemblyupsidedown.

Insertaxlerodthroughwheel,wheelspacer,legs,wheelspacerandotherwheel.Attachwith(1)8mmflatwasherandhitchpin.

Hammerlegextendersintorightlegs.

WheelSpacer

Qty:2

8mmFlatWasher

Qty:l

LegExtenders

HitchPin

Qty:l

AxleRod

"Cone" side ofwheelagainst leg

Wheel

464310608. 464310808*15

Front Panels

Standcart upright.

Attachlowerfront paneltolowerhalfofcartwith(4)#8x318"self-tapscrews.

Slideslot in upperpanelontotankexclusionwireandattachtoupperhalfofcartwith(4)#8x3/8" self-tap screws.

#8x3/8"

self-tapscrews

Qty:8

LowerFrontPanel

UpperFrontPanel

16. 464310808.464310608

Grill Headto Cart

Thissteprequirestwopeopletoliftandpositiongrillheadontocart.

Carefullylowerthegrill headontothecart.Makesuretheregulatorhoseishangingoutsidethecart.Attachwith(4)

1/4-20x1/2"screws,7ramlock washersand7ramflat washers,

GrillHead

31 32 33

7mmlockwashers 7mmflatwashers

1/4-20x1/2"screws

Qty:4 Qty:4 Qty:4

464310608• 464310808° 17

Right SideShelf

Hooksidewallof shelfoversupportbracketson sideoffirebox(A).

Insert(2)7ramfiber washersand1/4-20x1/2"screws throughinsidefrontd firebox

and(2) throughoutsidebackoffireboxforeachsideasshown(B).

Attachshelfwith (4)1/4-20flange nuts(C),

B 36

RightSideShelf

31 36 8

1/4-20xl/2"screws 7mmFiberWasher 1/4-20FlangeNut

Qty:4 Qty:4 Qty:4

FasciaRight Side Shelf

Attachfasciaandsideshelftofireboxwith (1)#8x3/8" self-

tapscrew.

Tightenupsideshelftofireboxwithanother(1)#8x3/8"

self-tapscrew betweenmountingbracketandfascia.

CAUTION:Fascia'smustbe securelytightenedtofirebox

tosafelymovegrill.

#8x3/8"

self-tapscrew

Qty:2

Fascia,RightSideShelf 17

18• 464310808•464310608

Sideburner Shelfand LeftFascia

Hooksidewallofsideburnershelfoversupportbracketsonsideoffirebox(A).

Insert(2)7ramfiber washers and1/4-20x1/2"screws throughinsidefrontoffireboxand (2)throughoutsidebackoffireboxfor

eachsideasshown(B),

Attachsideburnershelfwith(4) 1/4-20flange nuts (C),

Attachfasciatofireboxwith(1)#8x3/8"self-tapscrew (D).

Tightenupsideburnersideshelftofireboxwithanother(1)#8x3/8"self-tap screw betweenmountingbracketandfascia(D).

CAUTION:Fascia'smustbesecurelytightenedtofireboxtosafelymovegrill.

SideburnerShelf

31 17 36

1/4-20xl/2"screws #8x3/8" 7mmFiberWasher

Qty:4 self-tapscrews Qty:4

Qty:2

1/4-20FlangeNut

Qty:4

D Left Fascia

464310608•464310808°19

Sideburner Bezel,Sideburner,SideburnerKnob andignitorWire.

Positionvalvebehindfasciaand lineupholes.

Insert(1)ofthe#8-32x3/8"stainlesssteelscrews,do notfullytighten.

Slipbezelunderscrewinsertedandpositionasshown(A).

Lineupotherholeandinsertscrew#8-32x3/8"throughbezeland intovalve.

Tightenbothsecurely.

Placesideburnerintoshelf.Makesurevalveisinsidesidebumertube.Attachsideburnerwith(2)#8-32x3/8"screwstothedrippan

asshown(B).

Undersidebumershelf, install burnerclip to sideburnertube and valveas shown(C).

Presssideburnercontrolknobontostem(D}.

Undersideburnershelf,attachsideburnerignitionwiretoelectroldeasshown(E).

\ \

Stem

SideburnerBezel

BurnerClip

Lookingunderneathsideburner assembly

Valve

SideburnerKnob

Electrode

SideburnerIgnitorWire

#8-32X3/8"SSScrew

Qty:2

#8-32X3/8"Screw

Qty:2

20°464310808°464310608

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Kenmore 415.161278 User manual

Brand: Kenmore

Model: 415.161278

Category: Barbecues & grills

Type: User manual

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Kenmore 415.161278 User manual

Kenmore 415.161278 User manual

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