Simplicity 1693931 User manual

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Lawnmowers
Type
User manual

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OPERATOR’S
MANUAL
1722562-03
Rev 9/2002
TP 100-2500-03-RG-SMA
15HP Hydro Tractors
Mfg. No. Description
1693911 Regent, 15HP Gear
1693913 Regent, 15HP Hydro
1693921 Regent, 15HP Gear (Export)
1693923 Regent, 15HP Hydro (Export)
1693931 515G, 15HP Gear
1693933 515, 15HP Hydro
1693940 515G, 15HP Gear (Export)
1693942 515, 15HP Hydro (Export)
1693944 2515G, 15HP Gear
1693946 2515, 15HP Hydro
1693953 2515G, 15HP Gear (Export)
1693955 2515, 15HP Hydro (Export)
1694310 Regent, 15HP Hydro (Export)
1694314 Regent, 15HP Hydro
1694321 Regent, 15HP Hydro
1694322 Regent, 15HP Hydro (Export)
1694323 515H, 15HP Hydro
1694324 515H, 15HP Hydro (Export)
1694325 2515H, 15HP Hydro
1694326 2515H, 15HP Hydro (Export)
38” Mower Decks
Mfg. No. Description
1693920 38” Mower Deck
1693930 38” Mower Deck (Export)
1693959 38” Mower Deck
1693963 38” Mower Deck (Export)
Regent / 500 / 2500 Series
MANUFACTURING, INC.
500 N Spring Street / PO Box 997
Port Washington, WI 53074-0997
www.simplicitymfg.com
© Copyright 2002 Simplicity Manufacturing, Inc.
All Rights Reserved. Printed in USA.
1
Table of Contents
Troubleshooting, Adjustments & Service .......24
Troubleshooting the Tractor..................................24
Troubleshooting the Mower ..................................25
Seat Adjustment....................................................26
Steering Gear Adjustment.....................................26
Brake & Brake Spring Adj. - Hydro Models...........26
Brake & Brake Spring Adj. - Gear Models ............27
Mower Adjustments ..............................................27
PTO Clutch Adjustment ................................27
Leveling the Mower.......................................28
Blade Brake Check .......................................29
Mower Belt Replacement......................................30
38” Mowers ...................................................30
44” Mowers ...................................................30
Tractor Drive Belt Replacement - All Models ........31
Battery Service......................................................32
Checking the Battery Voltage ...........................32
Charging A Discharged Battery ........................32
Jump Starting with an Auxiliary Battery ............32
Hydro Transmission Purging.................................34
Specifications ....................................................35
Common Replacement Parts............................36
Lawn Care & Mowing Information .............LC—1
International Symbols ................................LC—8
Technical Manuals ......................................LC—8
CE Identification Tag Information............LC—10
NOTE: In this manual, “left” and “right” are referred to as
seen from the operating position.
Identification Numbers........................................2
Safety Rules & Information.................................3
Safety Decals .......................................................5
CE Safety Icons ...................................................6
CE Compliance Specifications...........................7
Features & Controls ............................................8
Control Functions....................................................8
Safety Interlock System Test ..................................9
Operating the Tractor ........................................10
General .................................................................10
Checks Before Starting .........................................10
Clutch/Brake Pedal Operation ..............................11
Starting the Engine ...............................................11
Stopping the Tractor & Engine..............................11
Driving the Tractor ................................................12
Mowing..................................................................12
Pushing the Tractor by Hand ................................13
Mower Deck Removal & Installation .....................14
Removing the Mower Deck...........................14
Installing the Mower Deck.............................15
Mower Cutting Height Adjustment ........................15
Storage .................................................................16
Regular Maintenance ........................................17
Maintenance Schedule .........................................17
Gear Transmission Service...................................17
Hydro Transmission Service .................................17
Raising the Hood & Seat.......................................18
Checking/Adding Fuel...........................................18
Checking Tire Pressures.......................................18
Check / Replace Fuel Filter...................................19
Engine Maintenance .............................................19
Blade Brake Check ...............................................19
Safety Interlock System Check .............................19
Exhaust Screen Service........................................20
Battery Maintenance .............................................20
Lubrication ............................................................21
Lubricate Rear Axes .............................................22
Servicing the Mower Blades .................................23
WARNING
Engine exhaust from this product contains
chemicals known, in certain quantities, to cause
cancer, birth defects, or other reproductive harm.
2
Identification
Numbers
IDENTIFICATION NUMBERS
Record your model name / number and mower deck
manufacturer numbers and engine serial number in the
space provided for easy reference.
The Tractor I.D. tag is located on the frame as
below.
The Mower Deck I.D. tag is on top of the mower
deck.
For location of Engine Serial Number, refer to the
Engine Owner’s Manual.
Be sure to fill out and return the Warranty Registration
Card supplied with your unit.
ENGINE REFERENCE DATA
Model Description Name/Number
Tractor MFG
Number
PRODUCT REFERENCE DATA
Tractor SERIAL
Number
Dealer Name
Date Purchased
Engine Make
Engine Type/Spec
Engine Model
Engine Code/Serial Number
Mower Deck MFG Number
Mower Deck SERIAL
Number
Mower Deck
Identification Tag
Tractor
Identification Tag
TRACTOR & MOWER IDENTIFICATION TAG LOCATIONS
SSAAMMPPLLEE
When contacting your Authorized
Dealer for replacement parts, service,
or information Y
OU MUST HAVE
THESE NUMBERS.
SSAAMMPPLLEE
North American Models
CE Models
3
GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on
the unit before starting.
Only allow responsible adults, who are familiar with the instruc-
tions, to operate the unit (local regulations can restrict operator
age).
Clear the area of objects such as rocks, toys, wire, etc., which
could be picked up and thrown by the blade(s).
Be sure the area is clear of other people before mowing. Stop unit
if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while travelling in reverse.
Be aware of the mower discharge direction and do not point it at
anyone. Do not operate the mower without either the entire grass
catcher or the deflector in place.
Slow down before turning.
Never leave a running unit unattended. Always disengage the
PTO, set parking brake, stop engine, and remove keys before dis-
mounting.
Turn off the PTO switch to disengage the blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the unit while under the influence of alcohol or
drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the unit into a trailer or
truck.
Data indicates that operators, age 60 years and above, are
involved in a large percentage of riding mower-related injuries.
These operators should evaluate their ability to operate the riding
mower safely enough to protect themselves and others from injury.
Keep in mind the operator is responsible for accidents occurring to
other people or property.
All drivers should seek and obtain professional and practical
instruction.
Always wear substantial footwear and trousers. Never operate
when barefoot or wearing sandals.
Before using, always visually check that the blades and blade hard-
ware are present, in-tact, and secure. Replace worn or damaged
parts.
Never operate the machine with defective guards, or without safety
protective devises in place.
Disengage attachments before: refuelling, removing an attachment,
making adjustments (unless the adjustment can be made from the
operator’s position).
When the machine is parked, stored, or left unattended, lower the
cutting means unless a positive mechanical lock is used.
Follow the manufacturer’s recommendation for wheel weights or
counterweights.
SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tip-over accidents,
which can result in severe injury or death. All slopes require extra caution.
If you cannot back up the slope or if you feel uneasy on it, do not operate
on it.
Control of a ride-on machine sliding on a slope will not be regained by the
application of the brake. The main reasons for loss of control are: insuffi-
cient tire grip on the ground, speed too fast, inadequate braking, the type
of machine is unsuitable for it’s task, lack of awareness of the ground con-
ditions, incorrect hitching and load distribution.
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control
of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.
This mowing deck is capable of amputating hands and feet and throwing objects.
The triangle in text signifies important cautions or warnings which must be followed.
Safety Rules & Information
WARNING
Never operate on slopes greater than 17.6 percent
(10°) which is a rise of 3-1/2 feet (106 cm) vertically in
20 feet (607 cm) horizontally.
When operating on slopes use additional wheel
weights or counterweights. See your dealer to
determine which weights are available and
appropriate for your unit.
Select slow ground speed before driving onto slope.
In addition to front and rear weights, use extra caution
when operating on slopes with rear-mounted grass
catcher.
Mow UP and DOWN the slope, never across the
face, use caution when changing directions and DO
NOT START OR STOP ON SLOPE.
Do
See your authorized dealer for recommendations of wheel weights
or counterweights to improve stability.
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the
unit. Tall grass can hide obstacles.
Use slow speed. Tires may lose traction on slopes even through
the brakes are functioning properly. Choose a low gear so that you
will not have to stop or shift while on the slope.
Use extra care with grass catchers or other attachments. These
can change the stability of the unit.
Keep all movement on the slopes slow and gradual. Do not make
sudden changes in speed or direction.
Always keep unit in gear especially when traveling downhill. When
clutching, release clutch slowly.
Do Not
Do not start or stop on a slope. If tires lose traction, disengage the
blade(s) and proceed slowly straight down the slope.
Do not turn on slopes unless necessary, and then, turn slowly and
gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower
could suddenly turn over if a wheel is over the edge of a cliff or
ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the unit by putting your foot on the ground.
Do not use grass catchers on steep slopes.
Do not mow slopes you cannot back up.
Do not shift to neutral and coast down hill.
TP 600-2459-01-XX-SMA
4
Safety Rules & Information
Slope Operation Continued
Children
Tragic accidents can occur if the operator is not alert to the presence of
children. Children are often attracted to the unit and the mowing activity.
Never assume that children will remain where you last saw them.
Keep children out of the mowing area and under the watchful care
of another responsible adult.
Be alert and turn unit off if children enter the area.
Before and during reverse operation, look behind and down for
small children.
Never carry children. They may fall off and be seriously injured or
interfere with safe unit operation.
Never allow children to operate the unit.
Use extra care when approaching blind corners, shrubs, trees, or
other objects that may obscure vision.
TOWED EQUIPMENT
Never allow children or others in or on towed equipment.
Tow only with a machine that has a hitch designed for towing. Do
not attach towed equipment except at the hitch point.
Follow the manufacturer’s recommendations for weight limit for
towed equipment and towing on slopes.
On slopes, the weight of the towed equipment may cause loss of
traction and loss of control.
Travel slowly and allow extra distance to stop.
Do not shift to neutral and coast down hill.
TRANSPORTING AND STORAGE
Always observe safe refueling and fuel handling practices when
refueling the tractor after transportation or storage.
Always follow the engine manual instructions for storage prepara-
tions before storing the tractor for both short and long term periods.
Always follow the engine manual instructions for proper start-up
procedures when returning the unit to service.
Never store the unit or fuel container inside where there is an open
flame or pilot light, such as in a water heater. Allow unit to cool
before storing.
EMISSIONS
Engine exhaust from this product contains chemicals known, in
certain quantities, to cause cancer, birth defects, or other repro-
ductive harm.
Look for the relevant Emissions Durability Period and Air Index
information on the engine emissions label.
WARNING
When transporting this tractor on an open trailer,
make sure unit is facing forward, toward the direction
of travel. If tractor is facing backward, wind lift could
cause damage to the hood.
SERVICE AND MAINTENANCE
Use extra care in handling gasoline and other fuels. They are flam-
mable and vapors are explosive.
a) Use only an approved container.
b) Never remove gas cap or add fuel with the
engine running. Allow engine to cool before refueling. Do not
smoke.
c) Never refuel the unit indoors.
If fuel is spilled, do not attempt to start the engine but move the
machine away from the area of spillage and avoid creating any
source of ignition until petrol vapors have dissipated.
Replace all fuel tank caps and fuel container caps securely.
Never fill containers inside a vehicle or on a truck bed with a plastic
bed liner. Always place containers on the ground away from your
vehicle before filling.
Remove gas-powered equipment from the truck or trailer and refuel
it on the ground. If this is not possible, then refuel such equipment
on a trailer with a portable container, rather than from a gasoline
dispenser nozzle.
Keep nozzle in contact with the rim of the fuel tank or container
opening at all times until fueling is complete. Do not use a nozzle
lock-open device.
If fuel is spilled on clothing, change clothing immediately.
Maintain or replace safety and instruction labels as necessary.
Never run a unit in an enclosed area.
Keep nuts and bolts, especially blade attachment bolts, tight and
keep equipment in good condition.
Never tamper with safety devices. Check their proper operation
regularly and make necessary repairs if they are not functioning
properly.
Keep unit free of grass, leaves, or other debris build-up. Clean up
oil or fuel spillage.
Stop and inspect the equipment if you strike an object. Repair, if
necessary, before restarting.
Never make adjustments or repairs with the engine running unless
specified otherwise in the engine manufacturer’s manual.
Grass catcher components are subject to wear, damage, and dete-
rioration, which could expose moving parts or allow objects to be
thrown. Frequently check components and replace with manufac-
turer’s recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear
gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Use only factory authorized replacement parts when making
repairs.
Always comply with factory specifications on all settings and
adjustments.
Only authorized service locations should be utilized for major ser-
vice and repair requirements.
Never attempt to make major repairs on this unit unless you have
been properly trained. Improper service procedures can result in
hazardous operation, equipment damage and voiding of manufac-
turer’s warranty.
On multiple blade mowers, take care as rotating one blade can
cause other blades to rotate.
Do not change engine governor settings or over-speed the engine.
Operating the engine at excessive speed can increase the hazard
of personal injury.
Disengage drive attachments, stop the engine, remove the key,
and disconnect the spark plug wire(s) before: clearing attachment
blockages and chutes, performing service work, striking an object,
or if the unit vibrates abnormally. After striking an object, inspect
the machine for damage and make repairs before restarting and
operating the equipment.
Never place hands near the hydro pump cooling fan when the trac-
tor is running. Cooling fan is located on top of the transaxle
5
Safety Decals
SAFETY DECALS
This unit has been designed and manufactured to pro-
vide you with the safety and reliability you would expect
from an industry leader in outdoor power equipment
manufacturing.
Although reading this manual and the safety instructions
it contains will provide you with the necessary basic
knowledge to operate this equipment safely and effec-
tively, we have placed several safety labels on the unit to
remind you of this important information while you are
operating your unit.
All DANGER, WARNING, CAUTION and instructional
messages on your rider and mower should be carefully
read and obeyed. Personal bodily injury can result when
these instructions are not followed. The information is for
your safety and it is important! The safety decals below
are on your rider and mower.
If any of these decals are lost or damaged, replace them
at once. See your local dealer for replacements.
These labels are easily applied and will act as a constant
visual reminder to you, and others who may use the
equipment, to follow the safety instructions necessary for
safe, effective operation.
STOP ENGINE.
MOTOR STOPPEN.
MOTOR ANHALTEN.
STOP MOTOR.
ARRETER LE MOTEUR.
FERMARE MOTORE.
PUSH
DUWEN
SCHIEBEN
SKUB
POUSSER
SPINGERE
DRIVE
RIJDEN
FAHREN
KØR
CONDUIRE
GUIDARE
DO NOT TOW!
NIET SLEPEN!
NICHT SCHLEPPEN!
IKKE BUGSERE!
NE PAS REMORQUER!
NON TRAINARE!
1719635
Decal - Hydro Release Valve
Part No. 1719635
Decal - Danger
Part No. 1720389
STOP ENGINE.
MOTOR STOPPEN.
MOTOR ANHALTEN.
STOP MOTOR.
ARRETER LE MOTEUR.
FERMARE MOTORE.
PUSH
DUWEN
SCHIEBEN
SKUB
POUSSER
SPINGERE
DRIVE
RIJDEN
FAHREN
KØR
CONDUIRE
GUIDARE
DO NOT TOW!
NIET SLEPEN!
NICHT SCHLEPPEN!
IKKE BUGSERE!
NE PAS REMORQUER!
NON TRAINARE!
1719635
Decal - Hydro Release Valve
Part No. 1719635
Decal - Operating Instructions
Part No. 1720625
DANGER
ROTATING CUTTING BLADE
Do not put hands or feet
under mower deck while
blade is rotating.
1704276
DANGER
ROTATING CUTTING BLADE
Do not operate mower
without deflector or entire
grass catcher in place.
1704277
Decal - Danger
Part No. 1704276
Decal - Danger
Part No. 1704277
THROTTLE
Choke
Fast
Slow
To Start Engine
When Operator Leaves Seat
Traction Control
• Seat must be occupied, ground speed control in neutral,
PTO must be off, and clutch/brake pedal depressed.
• Put ground speed control in neutral,
turn PTO off, and set parking brake.
• To stop tractor motion, fully depress clutch/brake pedal.
• On hydrostatic drive tractors, movement of traction from
neutral, in either direction, increases ground speed.
OPERATION
DO NOT TOW TRACTOR!
Damage may result to transmission
ROTATING BLADES CUT
OFF ARMS AND LEGS
STOP MOWER WHEN
CHILDREN ARE NEAR.
NO RIDERS — THEY FALL OFF.
DANGER DANGER
OPERATING ON SLOPES
CAN BE DANGEROUS
SEE OPERATOR'S MANUAL.
IF YOU CANNOT BACK-UP
A HILL —DO NOT DRIVE ON IT.
AVOID SERIOUS INJURY OR DEATH
• Read operator's manual(s).
• Know location and function of all controls.
• Keep safety devices (guards, shields, and switches)
in place and working.
• Remove objects that could be thrown by the blade.
• Do not mow when children or others are around.
• Never carry children.
• Look down and behind before and while backing.
• Avoid sudden turns.
WARNING
• If you cannot back up a hill, do not operate on it.
• Go up and down slopes, not across.
• If machine stops going uphill, stop blade and
back down slowly.
• Be sure blade(s) and engine are stopped before
placing hands or feet near blade(s).
• When leaving machine, shut off engine, remove
key, and set parking brake.
1719519
Clutch/Brake Pedal
• Depress clutch/brake pedal to
slow or stop tractor motion.
To SET Parking Brake
• Depress clutch/brake pedal
and pull knob UP.
To RELEASE Parking Brake
• Depress clutch/brake pedal
and push knob DOWN.
Ignition Switch
OFF
RUN
START
PTO Lever
Disengage Engage
To Operate PTO Clutch
• The operator must be in seat.
• To engage PTO push PTO Lever forward.
• To disengage PTO pull PTO Lever rearward.
Cutting Height
Adjustment
Mower DOWN
Mower UP
Decal - Operating Instructions
Part No. 1719519
NORTH AMERICAN MODELS CE MODELS
6
CE Safety Icons
Warning: Read Operator’s
Manual.
Read and understand the
Operator’s Manual before
using this machine.
Danger: Thrown Objects.
This machine is capable of
throwing objects and debris.
Keep bystanders away.
Warning: Remove Key
Before Servicing.
Remove the key and consult
technical literature before
performing repairs or main-
tenance.
Danger: Machine Rollover.
Do not use this machine on
slopes greater than 10°.
Danger: Dismemberment.
This machine can amputate
limbs. Keep bystanders and
children away when engine
is running.
Danger: Dismemberment.
This mower deck can ampu-
tate limbs. Keep hands and
feet away from blades.
7
CE Compliance Specifications
Vibration Data *
Model
At the Steering Wheel (in m/s )
2
At the Seat (in m/s )
2
Drawbar Force Limits
Horizontal Force Limit (in Newtons)
Vertical Force Limit (in Newtons)
Standards & Directive Compliance
European Machinery Directive 98/37/EC
European EMC Directive 89/336/EC
GS Mark Certified by TUV Rheinland
ANSI B71.1-1998
Sound Pressure Data **
LpA (in dB(A))
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
N/A
Sound Pressure Data ***
LwA (in dB(A))
444
222
444
222
444
222
444
222
XX
XX
XX
XX
Specifications are correct at the time of printing and subject to change without notice.
Items marked "N/A" are not available at the time of printing.
Test performed on a concrete floor.
Tested according to European Normative Vibration Standards EN 1032 & EN 1033.*
Sound pressure at operator's position.
Tested according to European Noise Directive 79/113/EC.**
Tested according to EN 84/538/EEC.***
European Harmonized Lawn Mower
Standard EN 836
1693912, 1693932
1693945
1693914, 1693934
1693947
1693922, 1693941
1693954
1693924, 1693943
1693956
8
Features
& Controls
Figure 1. Tractor & Mower Controls
Throttle / Choke Control
The throttle controls engine speed. Move the throttle up
to increase engine speed and down to decrease engine
speed. Always operate at FULL throttle. Note: Moving
the throttle control fully forward closes the choke.
A
warm engine may not require choking.
Mower Cutting Height Lever
The cutting height adjustment lever controls the mower
cutting height.
Set the mower deck in the highest cutting
position when transporting to and from the mowing site.
Parking Brake Control Knob
Engages parking brake. Depress clutch/brake pedal fully
and pull up knob to engage parking brake. To disengage
brake, depress pedal and push knob down.
Fuel Tank
See “Checking/Adding Fuel” in the Maintenance Section.
PTO Lever
The PTO (Power Take-Off) lever engages and disengages
attachments that use the PTO. To engage the PTO, move
the lever forward. To disengage the PTO, move the lever
all the way back. You will feel the lever lock into both the
engaged and disengaged positions.
Note that the operator must be seated firmly in the
tractor seat for the PTO to function. Also note that the
tractor will not start unless the lever is in the disengaged
position.
Clutch / Brake Pedal
Depressing the clutch / brake pedal disengages the drive
clutch and applies the tractor brake.
CONTROL FUNCTIONS
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing
require the combined use of several controls applied in specific sequences. To learn what combination and sequence
of controls to use for various tasks see the OPERATION section.
Please take a moment and familiarize
yourself with the name, location, and
function of these controls so that you will
better understand the safety and operating
instructions provided in this manual.
Trans. Release
Lever on Rear
Of Tractor
9
Features & Controls
SAFETY INTERLOCK
SYSTEM TESTS
This unit is equipped with safety interlock switches
and other safety devices. These safety systems are
present for your safety: do not attempt to bypass
safety switches, and never tamper with safety
devices. Check their operation regularly.
Operational SAFETY Checks
Your unit is equipped with a seat switch safety sys-
tem. Check the seat switch operation every fall and
spring with the following tests.
Test 1 — Engine should NOT crank if:
PTO lever is ENGAGED, OR
Brake pedal is NOT fully depressed (parking
brake OFF), OR
Ground speed lever is out of NEUTRAL position.
Test 2 — Engine SHOULD crank if:
PTO lever is DISENGAGED, AND
Brake pedal is fully depressed
(parking brake ON), AND
Ground speed lever is in NEUTRAL position.
Test 3 — Engine should SHUT OFF if:
Operator rises off seat with PTO engaged, OR
Operator rises off seat with brake pedal NOT
fully depressed (parking brake OFF).
Test 4 — Blade Brake Check
Mower blades and mower drive belt should come to
a complete stop within five seconds after PTO is
turned OFF (or operator rises off seat). If mower
drive belt does not stop within five seconds, readjust
the PTO clutch as described in the ADJUSTMENTS
section or see your dealer.
NOTE: Once the engine has stopped, the PTO must
be turned off after the operator returns to the seat in
order to start the engine.
WARNING
If the unit does not pass a safety test, do not
operate it. See your authorized dealer. Under
no circumstance should you attempt to defeat
the purpose of the safety interlock system.
Ground Speed Control Lever
The tractor’s forward & reverse ground speed is con-
trolled by the ground speed control lever.
GEAR MODELS — On models with Gear transmissions,
ground speed is selected from one of 5 speeds.
To change gear positions, first fully depress the
clutch/brake pedal, move the ground speed control
lever to the appropriate gear position, then release
the clutch/brake pedal to begin tractor movement.
Note: On Gear Models, shift gears only with tractor
stopped and clutch/brake pedal fully depressed.
HYDRO MODELS — On models with Hydrostatic
transmissions, ground speed is selected from a continu-
ous range.
Moving the lever forward in the F range increases
FORWARD tractor motion, and moving the lever
back in the R range increases REVERSE tractor
motion. The further the lever is moved in either
range, the faster the tractor will travel in that direc-
tion.
Note: Depressing the clutch/brake pedal is NOT
necessary when changing speeds.
Placing the lever
in the N position puts the transmission in NEUTRAL,
and ceases tractor motion. (Apply & set the Parking
Brake before leaving the operator’s position).
Always mow with the engine speed at full throttle.
Note: If the terrain is rough, hilly, or sloping, use a slower
forward speed or gear. If the grass is wet or over three
inches (76mm) high, use full engine speed with a low for-
ward speed or gear 1 so the mower will have enough
power to cut the grass.
Ignition Switch
The ignition switch starts and stops the engine, it has
three positions:
OFF Stops the engine and shuts off the electrical
system.
RUN Allows the engine to run and powers the
electrical system.
START Cranks the engine for starting.
NOTE: Never leave the ignition switch in the RUN posi-
tion with the engine stopped–this drains the battery.
Transmission Release Valve
See “Pushing the Tractor by Hand” in the Operation
Section.
Steering Wheel
The steering wheel controls the direction of the tractor’s
travel by angling the front wheels.
10
GENERAL OPERATING SAFETY
Before first time operation:
Be sure to read all information in the Safety and
Operation sections before attempting to operate this
tractor and mower.
Become familiar with all of the controls and how to
stop the unit.
Drive in an open area without mowing to become
accustomed to the unit.
Operating
the Tractor
WARNING
Never allow passengers to ride on the unit.
Before leaving the operator’s position for any
reason, engage the parking brake, disengage the
PTO, stop the engine and remove the key.
To reduce fire hazard, keep the engine, tractor
and mower free of grass, leaves and excess
grease. Do not stop or park tractor over dry
leaves, grass or combustible materials.
Gasoline is highly flammable and must be
handled with care. Never fill the tank when the
engine is still hot from recent operation. Do not
allow open flame, smoking or matches in the
area. Avoid over-filling and wipe up any spills.
CHECKS BEFORE STARTING
Check that the crankcase is filled with oil to full mark
on dipstick. See the engine Operator’s Manual for
instructions and oil recommendations.
Make sure all nuts, bolts, screws and pins are in
place and tight.
Adjust the seat position, and make certain you can
reach all controls from operator’s position.
Fill the gasoline tank with fresh gasoline. Refer to
engine manual for gasoline recommendations.
Make certain rear counterweights are installed if you
will be operating the unit on sloping ground.
WARNING
Never operate on slopes greater than 17.6 percent
(10°) which is a rise of 3-1/2 feet (106 cm)
vertically in 20 feet (607 cm) horizontally.
When operating on slopes use additional wheel
weights or counterweights. See your dealer to
determine which weights are available and
appropriate for your unit.
Select slow ground speed before driving onto slope.
In addition to front and rear weights, use extra caution
when operating on slopes with rear-mounted grass
catcher.
Mow UP and DOWN the slope, never across the
face, use caution when changing directions and
DO NOT START OR STOP ON SLOPE.
STARTING THE ENGINE
1. While sitting in the operator’s seat, fully depress the
brake pedal or set the parking brake.
2. Make sure that the ground speed control lever is in
NEUTRAL.
3. Disengage the PTO clutch.
4. Set throttle to CHOKE.
NOTE: A warm engine may not require choking.
5. Insert the ignition key and turn it to START.
6. After the engine starts, move the engine throttle con-
trol to SLOW. Warm up the engine by running it for at
least a minute before engaging the PTO or driving
the tractor.
NOTE: In the event of an emergency the engine can be
stopped by simply turning the ignition switch to STOP.
Use this method only in emergency situations. For nor-
mal engine shut down follow the procedure given in
STOPPING THE TRACTOR.
11
Operating the Tractor
CLUTCH/BRAKE PEDAL OPERATION
HYDRO MODELS
1. Depressing the clutch/brake pedal (A, Figure 2) disen-
gages the transmission drive . Fully depressing the
pedal applies the rider brake.
2. Parking brake is applied by pulling up on the parking
brake control knob (B, Figure 2) with the clutch/brake
pedal fully depressed.
GEAR MODELS
1. Depressing the clutch/brake pedal (A, Figure 2) dis-
engages the transmission drive belt and allows the
gear lever to be shifted. Fully depressing the
clutch/brake pedal applies the tractor brake.
2. Parking brake is applied by pulling up on the parking
brake control knob (B, Figure 2) with the clutch/brake
pedal fully depressed.
WARNING
If you do not understand how a specific control
functions, or have not yet thoroughly read the
FEATURES & CONTROLS section, do so now.
Do NOT attempt to operate the tractor without
first becoming familiar with the location and
function of ALL controls.
Figure 2. Clutch/Brake Pedal Operation
A. Clutch/Brake Pedal
B. Parking Brake Control Knob
B
A
STOPPING THE TRACTOR & ENGINE
1. Returning the ground speed lever to NEUTRAL
(hydro models) or depressing the clutch/brake pedal
(gear models) will stop tractor movement. For emer-
gency stopping of any model, FULLY depress the
clutch/brake pedal to apply the tractor brake.
2. Engage the parking brake.
3. Disengage the PTO.
4. Position the throttle control at FULL.
5. Turn the ignition switch to OFF and remove the key.
NOTE: Stopping the engine at speeds lower than full
throttle can cause engine damage. Do not stop the
engine with the throttle control in the IDLE position.
12
Operating the Tractor
DRIVING THE TRACTOR
1. Sit in the seat and adjust the seat so that you can
comfortably reach all the controls (see Seat
Adjustment, Adjustments Section).
2. Engage the parking brake.
3. Make sure the PTO lever is disengaged.
4. Start the engine (see STARTING THE ENGINE).
GEAR MODELS:
5. Depress the clutch / brake pedal.
6. Move the ground speed lever to the desired speed.
Typically, gears 1-3 are used when mowing, and
gears 4 and 5 are used when transporting to and
from the work site. The taller (or thicker) the grass,
the slower the desired ground speed.
7.
Slowly
release the clutch / brake pedal to drive.
To change gears, fully depress the clutch / brake
pedal, shift to the desired gear, then slowly release
the clutch / brake pedal. DO NOT shift while moving
or the transmission will be damaged.
HYDRO MODELS:
5. Be sure the ground speed lever is in the NEUTRAL
position.
6. Release the parking brake by depressing the clutch /
brake pedal and pushing the parking brake knob
down. Release the clutch brake pedal.
7. Move the ground speed lever forward until the
desired ground speed is achieved. There is no need
to clutch when changing speeds or direction.
MOWING
1. Engage the parking brake. Make sure the PTO lever
is disengaged.
2. Start the engine (see STARTING THE ENGINE).
3. Set the mower cutting height to the desired level.
4. Set the throttle to FULL.
5. Engage the PTO.
6. Begin mowing. See the LAWN CARE & MOWING
INFORMATION section at the back of this manual for
tips on mowing patterns, lawn care, and troubleshoot-
ing information.
7. When finished, shut off the PTO.
8. Stop the engine (see STOPPING THE TRACTOR
AND ENGINE).
WARNING
Make certain the area
of operation, and
especially the
direction of travel is
clear of objects,
people and animals.
Always look DOWN
AND BEHIND before
backing!
WARNING
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the unit and the mowing activity. Never assume that
children will remain where you last saw them.
Keep children out of the mowing area and under the watch-
ful care of another responsible adult.
Be alert and turn unit off if children enter the area.
Before and during reverse operation, look behind and down
for small children.
Never carry children. They may fall off and be seriously
injured or interfere with safe unit operation.
Never allow children to operate the unit.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
13
Operating the Tractor
PUSHING THE TRACTOR BY HAND
HYDRO MODELS
1. Disengage the PTO and turn the engine off.
2. Move the transmission release lever up, pull back
approximately 1”, and press down to lock into
released position (Figure 3).
3. The tractor can now be pushed by hand.
NOTE: To drive the tractor, the release lever must be
moved completely forward and pushed down into locked
position.
GEAR MODELS
1. Disengage the PTO and turn the engine off.
2. Place the ground speed lever in the NEUTRAL.
3. Disengage the parking brake.
4. The tractor can now be pushed by hand.
Figure 3. Release Lever - Hydro Models
Release Lever
DO NOT TOW TRACTOR
Towing the unit will cause transmission
damage. • Do not use another vehicle to
push or pull this unit. • Do not actuate the
transmission release valve lever while the
engine is running.
14
MOWER DECK REMOVAL &
INSTALLATION
Removing the Mower Deck
NOTE: Perform mower removal on a hard, level surface
such as a concrete floor.
1. Park the tractor, disengage the PTO lever, turn off
the engine, remove the key, disconnect the spark
plug wire(s), and engage the parking brake.
2. Place mower in the lowest cutting position using the
mower height adjustment lever (A, Figure 4).
3. Remove the mower belt from the engine pulley (D,
Figure 4) by flexing the engine belt guide rearward
slightly, and pulling the belt off the pulley.
4. Remove the hair pin clip from the clutch rod (C,
Figure 4).
5. Remove the clutch rod (C, Figure 4) from the bottom
of the PTO lever (B). Reinstall the hair pin clip
removed in the previous step.
6. Remove the hair pin clip from the long hitch rod (A,
Figure 5).
7. Remove the hitch rod (A, Figure 5) from the mower.
8. Turn wheels straight ahead. Pull back on spring-
loaded lever (B, Figure 6) and lift mower hitch off of
the tractor bracket (A).
9. Turn wheels fully left, and slide mower deck out from
under the right side of the tractor. Reinstall the hitch
rod and hair pin clip (A, Figure 5) in the mower.
Operating the Tractor
WARNING
Engage parking brake, disengage PTO, stop
engine, disconnect spark plug wire(s), and
remove key before attempting to install or remove
the mower.
CAUTION
The muffler and surrounding areas may be hot.
Figure 6. Mower Hitch
A. Tractor Hitch Brackets
B. Spring-Loaded Lever
A
B
Figure 4. Mower Deck - Right Side
A. Height Adj. Lever C. Clutch Rod
B. Bottom of PTO Lever D. Engine Pulley
Figure 5. Mower Deck - Left Side (38” Deck Shown)
A. Long Hitch Rod & Hair Pin Clip
B. Mower Drive Belt
C. Clutch Rod
D. Rear Hitch Brackets
B
C
D
A
B
C
D
A
15
Operating the Tractor
Installing the Mower Deck
NOTE: Perform mower installation on a hard, level sur-
face such as a concrete floor.
1. Park the tractor, disengage the PTO lever, turn off
the engine, remove the key, disconnect the spark
plug wire(s), and engage the parking brake.
2. Place mower in the lowest cutting position using the
mower height adjustment lever (A, Figures 7 & 8).
3. Turn the wheels left, and slide the mower deck under
the tractor.
4. Turn the wheels straight ahead and align the rear
mounting brackets (D, Figure 5).
5. Pull the spring-loaded lever (B, Figure 6) forward,
hook the mower hitch on the tractor bracket (A).
Release the spring loaded lever to lock the mower
hitch in the tractor bracket.
6. Install the long hitch pin (A, Figure 5) through the rear
mounting brackets. Use the highest hole possible
that still allows the full range of cutting heights (see
Figure 5 inset). Secure with a hair pin clip.
NOTE: If the rear mounting bracket holes are not
aligned, shift the mower deck and turn the front wheels
slightly.
7. Install the mower drive belt (B, Figures 7 & 8) on the
engine pulley; flex the engine belt guide rearward
slightly to get the belt onto the pulley.
8. Connect the clutch rod (C, Figure 4) to the bottom of
the PTO lever (B). Secure using a hair pin clip. Be
sure to install the hair pin clip in the orientation
shown.
9. Check the PTO adjustment (see PTO Clutch
Adjustment in the Adjustment Section).
MOWER CUTTING HEIGHT
ADJUSTMENT
1. Pull the cutting height lever (A, Figures 7 & 8) back
and to the left to release it.
2. Set the mower cutting height to the desired level.
3. Move the lever to the right to lock it.
WARNING
Engage parking brake, disengage PTO, stop
engine, disconnect spark plug wire(s), and
remove key before attempting to install or remove
the mower.
CAUTION
The muffler and surrounding areas may be hot.
Figure 7. Mower Belt Routing - 38”
A. Mower Height Adjustment Lever
B. Mower Drive Belt
C. Engine Pulley
C
B
A
Figure 8. Mower Belt Routing - 44”
A. Mower Height Adjustment Lever
B. Mower Drive Belt
A
B
16
Operating the Tractor
WARNING
Never store the unit, with gasoline in engine or
fuel tank, in a heated shelter or in enclosed,
poorly ventilated enclosures. Gasoline fumes may
reach an open flame, spark or pilot light (such as
a furnace, water heater, clothes dryer, etc.) and
cause an explosion.
Handle gasoline carefully. It is highly flammable
and careless use could result in serious fire
damage to your person or property.
Drain fuel into an approved container outdoors
away from open flame or sparks.
STORAGE
Temporary Storage (30 Days Or Less)
Remember, the fuel tank will still contain some gasoline, so
never store the unit indoors or in any other area where fuel
vapor could travel to any ignition source. Fuel vapor is also
toxic if inhaled, so never store the unit in any structure used
for human or animal habitation.
Here is a checklist of things to do when storing your unit
temporarily or in between uses:
Keep the unit in an area where children will not come
into contact with it. If there’s any chance of unauthorized
use, remove the keys and disconnect the spark plug
wires.
If the unit can’t be stored on a reasonably level surface,
chock the wheels.
Clean all grass and dirt from the mower.
NOTE: If storing your tractor between winter snow removal
jobs in a cold area, we suggest that you fill the fuel tank at
the completion of each job to prevent water condensation in
the fuel tank. Wait for engine to cool before filling tank.
Long Term Storage (Longer Than 30 Days)
Before you store your unit for the off-season, read the
Maintenance and Storage instructions in the Safety Rules
section, then perform the following steps:
1. Drain crankcase oil and refill with a grade of oil that will
be required when unit is used again.
2. Prepare the mower deck for storage as follows:
a. Remove mower deck from the unit.
b. Clean underside of mower deck.
c. Coat all bare metal surfaces with paint or light coat of
oil to prevent rusting.
3. Clean external surfaces and engine.
4. Prepare engine for storage. See engine owner’s
manual.
5. Clean any dirt or grass from cylinder head cooling fins,
engine housing and air cleaner element.
6. Cover air cleaner and exhaust outlet tightly with plastic
or other waterproof material to keep out moisture, dirt
and insects.
7. Completely grease and oil unit as outlined in the
Regular Maintenance section.
8. Clean up unit and apply paint or rust preventative to any
areas where paint is chipped or damaged.
9. Be sure the battery is filled to the proper level with water
and is fully charged. Battery life will be increased if it is
removed, put in a cool, dry place and fully charged
about once a month. If battery is left in unit, disconnect
the negative cable.
10. Drain fuel system completely or add a gasoline stabilizer
to the fuel system. If you have chosen to use a fuel sta-
bilizer and have not drained the fuel system, follow all
safety instructions and storage precautions in this man-
ual to prevent the possibility of fire from the ignition of
gasoline fumes. Remember, gasoline fumes can travel
to distant sources of ignition and ignite, causing risk of
explosion and fire.
NOTE: Gasoline, if permitted to stand unused for extended
periods (30 days or more), may develop gummy deposits
which can adversely affect the engine carburetor and cause
engine malfunction. To avoid this condition, add a gasoline
stabilizer to the fuel tank and run the engine a few minutes,
or drain all fuel from the unit before placing it in storage.
STARTING AFTER
LONG TERM STORAGE
Before starting the unit after it has been stored for a long
period of time, perform the following steps.
1. Remove any blocks from under the unit.
2. Install the battery if it was removed.
3. Unplug the exhaust outlet and air cleaner.
4. Fill the fuel tank with fresh gasoline. See engine
manual for recommendations.
5. See engine owner’s manual and follow all instructions
for preparing engine after storage.
6. Check crankcase oil level and add proper oil if
necessary. If any condensation has developed during
storage, drain crankcase oil and refill.
7. Inflate tires to proper pressure. Check fluid levels.
8. Start the engine and let it run slowly. DO NOT run at
high speed immediately after starting. Be sure to run
engine only outdoors or in well ventilated area.
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Simplicity 1693931 User manual

Category
Lawnmowers
Type
User manual
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